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Summary of Contents for Cleco Cleco 110PTHD
- Page 1 Instruction Manual P1886E/EN 2008-07 110PTHD…/ 120PTHD… Pulse shut-off nutsetter For additional product information visit our website at http://www.cooperpowertools.com...
- Page 2 D – 3-chamber motor / inertia shut-off Disclaimer: Cooper Power Tools reserves the right to modify, supplement or improve this document or the product without prior notice. This document may not be reproduced in whole or in part in any...
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Page 3: Table Of Contents
Contents Safety Warnings and notes ................5 Basic requirements for safe working practices ........6 Operator training................... 6 Personal protective equipment ............. 7 Designated use..................7 Noise and vibration ................7 Items supplied Product description Operation and functional elements ............8 Before initial operation Ambient conditions ................ - Page 4 Pulse unit .................... 32 Equipment order list................34 Technical data Dimensions 120PTHD… in mm............35 Dimensions 120PTHDA… in mm ............36 Performance Data................36 Service Disposal P1886E/EN 2008-07 P1886E_EN 120PTHD 0807IVZ.fm, 24.07.2008...
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Page 5: Safety
Safety Safety Warnings and notes Warning notes are identified by a signal word and a pictogram: • The signal word describes the severity and the probability of the impending danger. • The pictogram describes the type of danger. WARNING! Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. -
Page 6: Basic Requirements For Safe Working Practices
Replace if necessary. Always carry out assembly according to Chapter 8 Spare parts, page 25. ➔ Use only accessory parts authorized by Cooper Power Tools ➔ (see product catalog). Adjust the torque using the provided hex wrench only. Never use an angular wrench. -
Page 7: Personal Protective Equipment
Items supplied Personal protective equipment • Wear the protective goggles to protect against sprays of metal splinters and fluids. • Wear gloves to protect against skin irritation in case of direct contact with oil. Danger of injury by being wrapped up in and caught by machinery •... -
Page 8: Product Description
Items supplied Product description Operation and functional elements 120PTHDA… Alternative position 120PTHD… Item Designation Reverse switch Torque adjustment, see 4.5.1 Setting the torque, page 10 Speed adjustment, see 4.5.2 Changing the speed, page 11 Air inlet Connection for Pneumatic Torque Verifier TVP100, signal connection kit, order no. -
Page 9: Before Initial Operation
Before initial operation Before initial operation Ambient conditions Ambient temperature 41 °F (5 °C) to a maximum of +104 °F (+40 °C) Permissible relative humidity 25 to 90 %, non-condensing Air supply Parameter Data Air hose Inner diameter 1/2" (ø 12,5 mm), maximum length 16.4 ft (5 m) Working pressure range 58 to 101.5 psi (400 to 700 kPa) -
Page 10: Connect The Tool
Before initial operation Connect the tool. CAUTION! The air hose can come off by itself and whip around uncontrollably. Shut off the compressed air before making the connection. ➔ Connect the connection couplings to the tool and compressed air line properly. ➔... - Page 11 Before initial operation 1. Hold the output drive firmly. 2. Carefully push the size 2 hex wrench through the hole of the pistol grip housing until it reaches the torque adjustment screw 3. Turn the torque adjustment screw and roughly set the required torque, Torque see Abb.
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Page 12: Troubleshooting
Troubleshooting 4.5.3 Measuring the torque We recommend carrying out a static torque measurement by retightening the rundown. When carrying out a dynamic measurement using a transducer adapter, also carry out a static test, for example using a torque wrench (electronic). Troubleshooting Error Possible causes... -
Page 13: Maintenance
Maintenance Maintenance CAUTION! Danger of injury due to unintentional activation – before service, disconnect the tool from the compressed air supply. Service schedule Regular maintenance reduces operating faults, repair costs and downtime. Mainte- Measures Rundowns nance interval 100,000 Check the suspension bail for functional safety. ➔... - Page 14 6.1, "Maintenance plan" V1 = 100,000 Number of rundowns after a maintenance measure is pre- V2 = 500,000 scribed by Cooper Power Tools. V3 = 1,000,000 1.8 seconds Specific rundown time, measured in life and endurance tests. 2 seconds Actual rundown time, depending on the hardness of the joint.
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Page 15: Activating The Reserve Oil
Maintenance Activating the reserve oil If pulse build-up stops, some of the oil in the pulse unit has been used up. The reserve oil must be activated. If the equalizing piston reaches the limit stop, oil must be refilled the next time (see 6.3 Refilling oil, page 16). -
Page 16: Refilling Oil
Maintenance Refilling oil Approx. 7 oz. Approx. 0.77 oz (22 ml) – Item Designation Oil filling device asm. Oil filling device without filling piece Filling piece asm. Oil order no. 925715, ESSO-UNIVIS HVI26, approx. 2.1 qt (2 liters), temperature 68 ±9 °F (20 ±5 °C) Quick disconnect coupling Working pressure 65 –... - Page 17 Maintenance Remove the threaded pin 15 and ball 14. Remove the O-ring 12 and sleeve 13. Align the output drive and claw as shown in the illustration, see 6.2 Activating the reserve oil, page 15. Rotate the equalizing piston 11 clockwise as far as it will go until X = 0 (starting point). Unscrew the equalizing piston 11 counterclockwise by 1,0 turns (reserve oil volume).
- Page 18 Maintenance P1886E/EN 2008-07 86c_Wartung en bedingt.fm, 24.07.2008...
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Page 19: Repair Instructions
Repair instructions Repair instructions Refer also to 8 Spare parts, page 25 and 8.5 Equipment order list, page 34 Disassembling the motor unit <C3> <C3> <61> <C2> <54> <C1> <59> <C1> <59> Changing blades Changing bearing / rotor Disassembling the throttle valve <G>... -
Page 20: Disassembling The Pulse Unit
Repair instructions Disassembling the pulse unit Size 1/2" CAUTION! Skin irritation in case of direct contact with oil. Wear protective gloves. <D> CAUTION! Hydraulic blade is under spring pressure! <65> Wear protective goggles. NOTE Permitted only if filling is guaranteed with oil filling device, see 6.3 Refilling oil, page 16. - Page 21 Repair instructions 7.4.1 Assembling the end plate <59> <C8> <54> <59> <54> <55> <C4> <C5> <C6> <C7> Dimension X = 0.00" to 0.00236" (0.00 to 0.06 mm) 1. Press in <59>, see dimension X. Test force 1.12 – 3.37 lbf (5 – 15 N) Dimension Y = 0.0002"...
- Page 22 Repair instructions 7.4.2 Assembling the shut-off piston Size 4 <44> Do not use grease – <45> to hold the balls in place! <47> <48> <49> (3×) <59> <44> <47> <50> P1886E/EN 2008-07 86d_Reparatur en bedingt.fm, 24.07.2008...
- Page 23 Repair instructions 7.4.3 Assembling the actuating ring <E> <E> <32> <32> click! <34> <44> <40> 33 (3×) <47> <55> <56> <60> Dimension X <34> < 0.053" (1,35 mm) 935465 0.059±0.0059" (1,5±0.15 mm) 935464 > 0.065" (1,65 mm) 935463 <34> <44> Dimension X <34>...
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Page 24: Assembling The Pulse Unit
Repair instructions Assembling the pulse unit NOTE To prevent damage, lubricate the gaskets and o-rings using grease (order no. 914392) before assembly. 7.5.1 Assembling the hydraulic blades <78> <73> <77> <73> <F1> <F1> <77> <75> <76> (2×) <74>(2×) Size 1/2" <73>... -
Page 25: Spare Parts
Spare parts Spare parts Note Always use only original CLECO replacement parts. Failure to comply with this instruction can result in decreased performance and an increased need for maintenance. Installing replacement parts from other manufacturers will void all manufacturer's warranties. We would be glad to prepare a special quote for you for spare and wear parts. -
Page 26: Pistol Grip 120Pthd
Spare parts Pistol grip 120PTHD… 0,7±0,1 Nm 0.5±0.1 lbf.ft 1 / ISO 4757 click (22) (24) 0,7 ±0,1 Nm 0.5 ±0.1 lbf.ft 935490 SW2 1,5+0,2 Nm 1.1+0.15 lbf.ft 3+1 Nm 931030 SW2,5 2.2+1 lbf.ft <G>: 933375 20+2 Nm 14.8+1.5 lbf.ft SW17 Connection for evaluation electronics TVP100 Adhesive, order no. - Page 27 Spare parts Index Description 935602 pistol grip housing asm. 934917 pipe plug M 5X5 935720 muffler 935434 exhaust air throttle 922660 o-ring 16,X1,5 935437 air inlet 905031 screen 905599 retaining ring 11,X1, IR S905998 set bolt M 4X4 935613 reverse button 931792 countersunk screw M 3X 14...
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Page 28: Pistol Grip 120Pthda
Spare parts Pistol grip 120PTHDA… P1886E/EN 2008-07 86e_Ersatzteile en.fm, 24.07.2008... - Page 29 Spare parts Index Description 935636 pistol grip housing asm. 934917 pipe plug M 5X5 935720 muffler 935434 exhaust air throttle 922660 o-ring 16,X1,5 935437 air inlet 905031 screen 905599 retaining ring 11,X1, IR S905998 set bolt M 4X4 935613 reverse button 931792 countersunk screw M 3X 14...
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Page 30: Motor Unit 935657
Spare parts Motor unit 935657 Axial clearance, see 7.4.1 Assembling the end plate, page 21 Reference dimension X, see 7.4.3 Assembling the actuating ring, page 23 P1886E/EN 2008-07 86e_Ersatzteile en.fm, 24.07.2008... - Page 31 Spare parts Index Description 935479 washer 7,1 X 2,4 X 1,5 902862 retaining ring 10,X1, AR 935443 actuating ring 935405 ball 4,76MM (3/16") 935463 ball sleeve 3,8 Ø6 × 3,8MM 935464 ball sleeve 3,5 Ø6 × 3,5MM 935465 ball sleeve 3,2 Ø6 ×...
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Page 32: Pulse Unit
Spare parts Pulse unit Tightening torque, see 7.5 Assembling the pulse unit, page 24 For disassembly, note the position of the balls in the control disc. Reassmble the balls in the same position. (70) fest 1+0,3 Nm tight 0.75+0.25 lbf.ft 902904 ø53 935490 SW2 P1886E/EN 2008-07... - Page 33 Spare parts Index Description pulse unit 921623 o-ring 22 × 1,5 922645 o-ring 28 X1,5 935622 equalizing piston 916809 o-ring 40,X1,5 935652 sleeve 935962 hydraulic cylinder asm. 916772 needle roller 3, X9,8 hydraulic rotor asm. 935631 compression spring 0,36 X 2,5 X 26,2 935916 control blade asm.
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Page 34: Equipment Order List
Spare parts Equipment order list Index Description 928478 Oil filling device 928483 Oil filling unit 935718 Joining piece cpl. 925730 Syringe 938538 Assembly/Disassembly motor unit 933486 Support 933483 Semi-monocoque pair 933480 Punch 933472 Support 0 mm 933473 Support 0,02 mm 933474 Support 0,04 mm 933475... -
Page 35: Technical Data
Technical data Technical data Dimensions 120PTHD… in mm Abb. 9-1 P1886E/EN 2008-07 86f_TechnDaten en.fm, 24.07.2008... -
Page 36: Dimensions 120Pthda
Technical data Dimensions 120PTHDA… in mm Order no. 120PTHDA554 110PTHDA55Q Abb. 9-2 Performance Data Order no. Recommended Free Air consumption torque range speed ft.lbf (Nm) 10.9 /min (m /min) min. max. lb (kg) Free speed Pulses 120PTHD554 3.7 (1,70) 1/2" 89 (120) 120PTHDA554 3.9 (1,75) -
Page 37: Service
Service Service NOTE If repair is required send the complete 120PTHD… to Cooper Power Tools. It may be repaired only by authorized technicians. If the tool is opened, the warranty is voided. Disposal CAUTION! Injuries and environmental damage from improper disposal. - Page 38 (248) 391-6295 tel: (803) 359-1200 fax: (717) 757-5063 fax: (803) 358-7681 Cooper Power Tools Cooper Power Tools Cooper Power Tools SAS Cooper Tools Hungária Kft. de México S.A. de C.V. P.o. box 1410 Zone industrielle – b.P. 28 berkenyefa sor 7 Lexington, Sc 29071-1410 Libramiento La joya No.
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