Cleco 17BP Instruction Manual
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Cleco 17BP Instruction Manual

Cordless ec tool livewire
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Instruction Manual
P1890E/EN
2017-06
17BP
Cordless EC tool

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Summary of Contents for Cleco 17BP

  • Page 1 Instruction Manual P1890E/EN 2017-06 17BP Cordless EC tool...
  • Page 2 Disclaimer: Apex Tool Group reserves the right to modify, supplement, or improve this document or the product without prior notice. This document may not be reproduced in whole or in part in any way, shape or form, or copied to another natural or machine-readable language or to a data carrier, whether electronic, mechanical, opti- cal, or otherwise, without the express permission of Apex Tool Group.

  • Page 3: Table Of Contents

    Contents Safety Warnings and notes..................... 7 Basic requirements for safe working practices............8 Operator training ......................8 Personal protective equipment..................8 Designated use ......................9 Codes and standards ....................9 Noise and vibration...................... 9 Scope of supply, transport and storage Items supplied ......................
  • Page 4 Spare parts 10.1 Gear .......................... 50 10.2 Tool holder (optional)....................52 10.3 Fixture order list......................53 Technical data 11.1 Dimensions in (mm) ....................54 11.2 Dimensions of tool holder (optional)................56 11.3 Performance Data ..................... 57 11.4 Electrical data......................58 Service 12.1 Recalibration ......................

  • Page 5: Safety

    General safety instructions for 3 Safety of persons electric tools Be alert, pay attention to what you are doing and act sensibly when working with electric tools. Do not use electric tools if you are tired or under the influence of WARNING! drugs, alcohol or medication.
  • Page 6 parts repaired before using the tool. Many accidents • Changes to the barcode scanner are prohibited. are caused by poorly maintained electric tools. • Take defective tools out of operation immediately. f) Use electric tools, accessories, insertion tools, etc. 6 Use and handling of the electric hand-held in accordance with these instructions.
  • Page 7 P3248C EC Declaration of Conformity Cordless EC tool Symbols in the text: 17BP(…) stands for all versions of the cordless EC tool/LiveWire 1 described here. 17BP(...)L stands for all versions of the cordless EC tool/LiveWire 2 described here. stands for all versions of the power supply described here: Battery pack or Power module.

  • Page 8: Warnings And Notes

    Warnings and notices Warnings and notices Warning notices are identified by a signal word and a pictogram: • The signal word describes the severity and the probability of the impending danger. • The pictogram describes the type of danger. WARNING! A symbol combined with the word WARNING indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious injury.

  • Page 9: Storage

    EC Declaration of Conformity. Items delivered and storage Items delivered Check delivery for transit damage and ensure that all items have been supplied: 1 17BP 1 This instruction manual 1 Declaration of Conformity 1 Factory test certificate for transducers 1 Machine Capability Analysis (MCA)

  • Page 10: Product Description

    Product description  Disconnect the battery pack from the tool. The battery pack is discharged by the electronics integrated in the tool. For the storage temperature, see 12.7 Umgebungsbedingungen, Page 67 . Product description General description • Sturdy, brushless motor with resolver. Shutoff is torque/angle-controlled. •...

  • Page 11: Operation And Functional Elements

    Product description Operation and functional elements This chapter describes operational and functional elements and their tasks in the order of their respective item nos. <F1> <F2> Item Designation <F1>, <F2> Function keys LED display Start button Reverse switch IrDA (infrared interface port) Set torque –...
  • Page 12  Press the start button halfway down and hold it. • It starts the motor, the LED light goes out.  Press the start button all the way down. • It activates the barcode scanner—only for types of the 17BP(...)S series. P1890E/EN 2017-06 2291b-en_1_3_bedingt.fm, 25.08.2017...
  • Page 13 Product description  Press the start button all the way down. 4.2.4 Reverse switch The reverse switch changes the rotation direction of the tool: Clockwise rotation – for screwing in screws Press reverse switch as far as it will go. When the start button is pressed Active appears on the LCD display.
  • Page 14 Product description 4.2.9 LCD display See 8 LCD display, Page 21 4.2.10 Barcode scanner For tools of the (...)S series, the built-in barcode scanner is a class 2 laser scanner with a wavelength of 650 nm. CAUTION! Eye injury from class 2 laser beam ...

  • Page 15: Accessories

    • Network key • Gateway The MAC address is defined by Cleco and cannot be changed. The other data can be changed via infrared connection of the tool to the controller. 4.2.13 Platform, only for models of the 17BPYP(…) Tools with a platform are basic tools which can be fitted with different add-on parts. Scanners and tags can be ordered individually.
  • Page 16 Accessories LiveWire 1/2 Battery charger, li-ion 26 V Battery charger, li-ion 44 V (110 – 230 VAC) (85 – 270 VAC) Order No. 935391 – 1-piece Order No. 936491 PT – 1-piece Order No. 935302 – 4-piece Adapter cable PM48 Extension cable: Order No.

  • Page 17: Setting Up Tool Holder

    Prior to initial operation Prior to initial operation The tool was preset by Apex Tool Group. A setting for your specific fastening sequence must only be made with the controller or a PC by a qualified person. For more information, refer to the programming manual. Setting up tool holder ...
  • Page 18 Prior to initial operation Inserting LMC Carefully insert the LMC as shown in the  illustration.  Tighten the screws (M4, DIN 912).  Insert the battery. Fig. 6-1: Changing LMC Activating scanner/TAG See the corresponding installation instructions:1.1 Further information, Page 7 ...

  • Page 19: Changing The Screw Inserts

    Initial operation Changing the screw inserts Removal Insertion Fig. 6-2: Screw bits (GETA/APEX recommendation): Connection in accordance with DIN 3126, form E 6.3 (¼" shank). Initial operation WARNING! Risk of glove being pulled in due to rotating machine parts. Risk of fingers being crushed or lost. ...
  • Page 20 Initial operation P1890E/EN 2017-06 2291b-en_1_3_bedingt.fm, 25.08.2017...

  • Page 21: Lcd Display

    Requested motor output is too high TMAX Maximum fastening time exceeded Rundown terminated by disabled start signal Depth sensor signal was enabled at start or was subsequently disabled during the rundown (only for 17BP series) Tq< Torque too low Tq> Torque too high WI<...

  • Page 22: Status Display

    LCD display symbol at the top right shows an interrupted data connection to the control. T12.00 A100 Status display The status display is divided into the "Standard" and "Linking" modes. "Standard" is selected if "Linking" is not enabled at the control system ...
  • Page 23 LCD display Error in last data synchronization with the control. Sync  Synchronize the tool with the control once again. Error Tool has not yet been synchronized with a control. Tool  Synchronize the tool with the control for the first time. The Tool Enable input is missing.
  • Page 24 LCD display Additional messages in "Linking" mode Linking display, if this is programmed in the job, here link position 1 of 16 for WK-ID P 1/16 0ZZ89999. 0ZZ899 First line: The next position to be fastened. N.Pos1 Second line: Number of positions. of 3 Third line: Number of repetitions at this position in case of an NOK rundown.

  • Page 25: Operating Menu

    LCD display Operating menu 8.3.1 General The operating menu on the tool is divided into a main menu and submenus. You can navigate through the menus using the two function keys below the LCD display. In the following description, <F1> is used for the left function key and <F2>...
  • Page 26 LCD display 8.3.2 Structure Main menu Administration Diagnosis Administration Set position Date / Time Scanner Counter status Serial number Wireless transmission Software version Back Servo Platform Back Diagnosis TQ calibration TQ measurement Angle encoder Voltages Speed Back Set position Next position Reset Linking Back Scanner...
  • Page 27 LCD display RF15.4 / IEEE802.15.4 Channel PAN ID Tool ID Power Encryption Serial no. of wireless mod- Wireless module hardware RSSI signal Back 8.3.3 Main menu Shows general items such as Date/Time, Counter display, etc. >Main Admini strati Diagnostic functions for the tool. >Main Diag- nostic...
  • Page 28 LCD display 8.3.4 Administration submenu Date / Time Time Displays the tool system time. 07:47 The system time can be displayed in US or European format. 30.09  Refer to "Setting the system time on the control" under Administration\Date\Time. Counter status Counte The tool counter display is incremented after each rundown throughout the service life of the tool.
  • Page 29 LCD display 8.3.5 Diagnostics submenu TQ calibration Cal OK This test function cyclically recalibrates the system with the values used immediately K 1.11 before the start of a rundown. For this, the tool must not be tensioned! O 0.00 First line: Calibration test and status. Second line: TQ calibration voltage.
  • Page 30 Reset Positi 8.3.7 17BP(…)SWLAN wireless transmission submenu – only for models of the Y(…)series and W(…) series The WLAN wireless transmission submenu shows the settings being used. If no actions are carried out, the menu is automatically exited after 60 seconds.
  • Page 31 LCD display Gateway display Gat010 122.0 61.001 Display of tool designation in a network. Host 122.0 61.001 Display SSID. Only a maximum of the first 12 characters are displayed. SSID APEX Change to graphic view of current quality of wireless signal via function key <F1>. WLAN Signal When the start button is pressed, the current strength of the wireless signal is displayed...
  • Page 32 LCD display Programming the wireless settings is described in the controller programming manual. Displays the wireless channel being used and allows you to configure settings. RF15.4 Channel 11 – 26 as per IEEE802.15.4 are available for selection (2.4 GHz range). Channel Displays the wireless channel being used and allows you to configure settings.
  • Page 33 LCD display Displays the tool ID and allows you to configure settings. RF15.4 You can select a channel from 1 – 4. Tool  Start button>: show tool ID (default: 1). <F1>: Activate a lower network ID.   <F2>: Activate a higher network ID. ...
  • Page 34 LCD display On and Off are available for selection.  Start button>: show encryption (default: off).  <F1>: Activate On.  Press the start button or <F2> longer than 2 seconds to accept the selection and display the next menu item. ...

  • Page 35: System Error Messages

    LCD display 8.3.9 LMC submenu  MAC address display. 00302e e162f8 Display LMC serial number.  S: 5800 00008D 54C823  Display whether LiveWire API (Application Programming Interface) is active. LW API Active System error messages If an error is displayed, fastening is disabled until the error is acknowledged with the left-hand button on the tool.
  • Page 36 LCD display The current setpoint has been exceeded. Servo There may be a short circuit. Error  Return tool to Sales & Service Centers for repair. The servo has overheated. Servo  Switch the tool off for a time so that it can cool down. Error Temp >...
  • Page 37 LCD display Two-stage start button defective. Tool  Return tool to Sales & Service Centers for repair. Error Start Transducer reference voltage error Transd  Return tool to Sales & Service Centers for repair. Ref.V. Error Transducer calibration voltage error Trans Tool was not discharged at time of calibration.
  • Page 38 LCD display P1890E/EN 2017-06 2291c-enu_LCD_bedingt.fm, 25.08.2017...

  • Page 39: Cleaning Instructions

    Servicing Servicing Cleaning instructions For tools with a built-in barcode scanner, the window must be free of dirt. The barcode is not read if the win- dow is dirty.  Clean it regularly—or immediately, if it becomes dirty—using a damp cloth and a conventional window cleaner.

  • Page 40: Lubricants

    1) Primary lubrication Apex Tool Group Disassembling gear If the tool is opened, the warranty is voided. Only specialized technicians should be allowed to open the gear for servicing. Carefully clamp the 17BP on the pistol grip in a  Order vice with plastic jaws.

  • Page 41: Troubleshooting

    Troubleshooting Troubleshooting Problem Possible cause Measure for mPro400GC Measure for mPro400S… (SW S816813) (example SW 816841) General tool  Tool doesn't start with With counterclock- Parameterize Speed left rotation counterclockwise wise rotation, param- On the control screen Standard > On the control screen Main Menu rotation activated.
  • Page 42 Troubleshooting Problem Possible cause Measure for mPro400GC Measure for mPro400S… (SW S816813) (example SW 816841) Infrared data communication between controller and tool   No infrared data com- Incorrect interface On the control screen Tool On the control screen Main munication between selected for the con- Setup >...
  • Page 43 Troubleshooting Problem Possible cause Measure for mPro400GC Measure for mPro400S… (SW S816813) (example SW 816841) WLAN data communication between controller and tool   No WLAN data com- The IP address of the On the control screen Tool Press < >...
  • Page 44 Troubleshooting Problem Possible cause Measure for mPro400GC Measure for mPro400S… (SW S816813) (example SW 816841) WLAN data communication between controller and tool  Occasional interrup- Distance between the Check the signal strength at the tool in the Wireless Setting sub- tions in WLAN data access point and the menu.
  • Page 45 Troubleshooting Problem Possible cause Measure for mPro400GC Measure for mPro400S… (SW S168813) (example SW 168841) RF15.4 data communication between controller and tool  No serial communica- Wrong serial cable is Use zero modem cable (crossed). tion between the con- being used. troller and the base ...
  • Page 46 Troubleshooting Problem Possible cause Measure for mPro400GC Measure for mPro400S… (SW S168813) (example SW 168841) RF15.4 data communication between controller and tool  Occasional interrup- Distance between the Increase the power on the base station and tool or tions in data commu- base station and tool ...

  • Page 47: Reset Tool

    Troubleshooting 10.1 Reset tool This key combination activates the Service menu. Here, the tool can be shut off or reset to the delivery set- tings. The following will then be deleted: ATTENTION! • the internal memory (programming) • the current fastening job •...
  • Page 48 Troubleshooting P1890E/EN 2013-08 2291e-en_TroubleShooting_bedingt.fm, 25.08.2017...

  • Page 49: Spare Parts

    Spare parts Spare parts Always use only original Cleco spare parts. Failure to comply with this instruction can result in decreased performance and an increased need for maintenance. Installing spare parts from other manufacturers will void all manufacturer's warranties. Information, but no warning of hazards.

  • Page 50: Gear

    Spare parts 11.1 Gearing TAB 10.4 Type 17BP(…)B05Q 935101 542230 541894 935599 541894 541899 17BP(…)B07Q 935102 542233 541897 935598 541904 17BP(…)B09Q 935103 542231 541894 935599 541893 – 17BP(…)B13Q 935104 542232 541897 935598 17BP(…)B05QL 935105 542230 541894 935599 541894 541899 17BP(…)B07QL...
  • Page 51 Spare parts Index Order No. Quan- Designation Dimensions tity 800116 Securing ring 25.98X0.94 internal axis 541887 Washer 542724 O-ring 28.24X 0.78 542722 Sprocket Planetary gear 923095 Needle roller 3X5X7 assembly Planetary gear car- rier 541888 Cylindrical pin Planetary gear 923095 Needle roller assembly Planetary gear car-...

  • Page 52: Tool Holder (Optional)

    Spare parts 11.2 Tool holder (optional) 0,5 - 0,7 Nm 0,4 - 0,55 lbf.ft Loctite #274 320595 SW 4 TAB.10.5 Order IrDA 5 - 6 Nm 3,7 - 4,4 lbf.ft 935144 × 935170 935175 912926 SW 5 935396 – – –...

  • Page 53: Equipment Order List

    Spare parts Index Order No. Quan- Designation Dimensions tity 935172 Holder, rubber 935174 Socket TAB.10.5 IrDA serial adapter 57.6 kbit/s TAB.10.5 Holder plate 935173 Nutrunner support 918688 Countersunk screw 6 x 12 935171 Bolt-on corner bracket S902967 Button-head screw M 8X25 1) Recommended spare part for every 5 tools TAB.10.5 see TableTAB.10.5 on Page 52 11.3...

  • Page 54: Technical Specifications

    Technical specifications Technical specifications 12.1 Measurements: 5 Nm–13 Nm • LiveWire 1 • Standard Without scanner With scanner Type L1-1 L1-2 L1-3 Type L1-1 L1-2 L1-3 L3 L4 17BPB05Q 17BPRSB05Q 17BPB07Q 17BPXSB05Q 267.1 282.7 – – – 17BPB09Q 17BPYSB05Q 17BPB13Q 26.9 17BPZSB05Q 17BPRB05Q...
  • Page 55 Technical specifications P1890E/EN 2017-06 1890g-en_TechnDaten.fm, 25.08.2017...
  • Page 56 Technical specifications 12.2 Measurements: 5 Nm–13 Nm • LiveWire 2 • Platform Without scanner Type 17BPYPB05QL 17BPYPB07QL 17BPYPB09QL 17BPYPB13QL P1890E/EN 2017-06 1890g-en_TechnDaten.fm, 25.08.2017...
  • Page 57 Technical specifications 12.3 Dimensions, options PM48 Tool holder Fig. 12-1: Dimensions, options, (mm) P1890E/EN 2017-06 1890g-en_TechnDaten.fm, 25.08.2017...
  • Page 58 Technical specifications 12.4 Performance data: 5 Nm–13 Nm • LiveWire 1 Type Recommended Idling Idling Screw Weight Calibration data torque range Speed Speed size without Torque Angle pulses Battery PM48/Bat- (nominal) (Resolver) pack 26 V tery pack 44 V max. min.

  • Page 59: Performance Data

    Technical specifications Type Recommended Idling Idling Screw Weight Calibration data torque range Speed Speed size without Torque Angle pulses Battery PM48/Bat- (nominal) (Resolver) pack 26 V tery pack 44 V max. min. 1 degrees 17BPB13Q 1.39 17BPRB13Q 17BPXB13Q 17BPYB13Q 1.49 17BPYPB13Q 17.43 1.9091...
  • Page 60 Technical specifications 12.6.1 Output stage servo electronics Features Data Rated motor phase current 8 A peak value, sine Rated output 150 VA Maximum power 500 VA 12.6.2 Control electronics Features Data Rated voltage 26 V Rated current in Active operating mode 105 mA Rated current in Standby operating mode 95 mA...
  • Page 61 Technical specifications 12.6.4 Scanner Features Data Scan rate 104 scans/sec. ±12 (bidirectional) Scan angle 47° ±3 standard/35° ±3 reduced Crash resistance 2000 G Ambient light 107,640 lx Decode zone (typical) 4 mil 2.54 – 13.97 cm 5 mil 3.18 – 20.32 cm 7.5 mil 3.81 –...
  • Page 62 Technical specifications 12.6.5 RF15.4 Data Transmission Features Data Frequency 2.4 GHz ISM Channels Modulation 0-QPSK (DSSS) Transmission power, max. 1 mW (0 dBm) Sensitivity (BER < 10-3) -92 dBm Wireless transmission rate 57.6 kb/s Range up to 30 m Standards ETSI EN 300 328 V1.7.1 EN 301489-1 V1.6.1 EN 301489-3 V1.4.1...

  • Page 63: Service

    At delivery, model-specific calibration data is stored in the integrated fastening electronics system of your Cleco tool. If service is required to change the torque transducer, the screw electronic system or if a recali- bration is required, please send the Cleco tool to Sales & Service Centers. This will ensure that after the service work, any required calibration data update is carried out properly.
  • Page 64 POWER TOOLS SALES & SERVICE CENTERS Please note that all locations may not service all products. Contact the nearest Apex Tool Group Sales & Service Center for the appropriate facility to handle your service requirements. Sales Center Service Center NORTH AMERICA | SOUTH AMERICA Detroit, Michigan Lexington, South Carolina Apex Tool Group...

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