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Cleco 48EA Series Parts Manual
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Cleco 48EA Series Parts Manual

Electronically controlled right angle nutrunner
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Parts Manual
PL12EN-48EA
08/06/2015
48EA Series
Electronically Controlled Right Angle Nutrunner
For additional product information visit our website at http://www.apextoolgroup.com

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Summary of Contents for Cleco 48EA Series

  • Page 1 Parts Manual PL12EN-48EA 08/06/2015 48EA Series Electronically Controlled Right Angle Nutrunner For additional product information visit our website at http://www.apextoolgroup.com...
  • Page 3 PL12EN-48EA Cleco ® 08/06/2015 Model Nomenclature “A” XXX XXX Tool Series Motor Style E = Brushless Electric Motor Tool Type A = Right Angle Feature - = Matrix Tool Connector (Standard) E = Air LB Connector Maximum Torque Nm (rounded to nearest Nm)
  • Page 4 129.8 26.6 21.6 10.2 1.06 3/4" 48EA230AX6(B) 169.6 33.9 21.6 10.2 1.06 3/4" 48EA Series Tool Memory Parameters - Matrix Tool Connector Static Current Max Speed Max Torque Torque Cal Transducer Angle Cal Model Number Factor [RPM] [Nm] [Nm] Type...
  • Page 5 PL12EN-48EA Cleco ® 08/06/2015 48EAE Series Technical Data 48EAE Series Specifications - Air LB Tool Connector Tool Range Side to Max. Ouput Length Weight Head Height Center Model Number Speed Drive Max Tq Min Tq (rpm) Size ft-lb ft-lb 48EAE15AL3(B) 11.1...

  • Page 6: Product Information

    Lexington, SC 29072 _______________________ Signature: Vishnu Irigireddy Date: March 24, 2015 Noise and Vibration: 48EA Series: Noise Level ≤ 68 dB(A) 48EAE Series: Noise Level ≤ 68 dB(A) 48EA Series: Vibration < 2.5 m/s 48EAE Series: Vibration < 2.5 m/s Page 6...

  • Page 7: Product Overview

    PL12EN-48EA Cleco ® 08/06/2015 Product Overview “B” Complete Tool Angle Attachment Order Number Order Number 48EA(E)15AL3 301676 48EA(E)15AL3B 301677 48EA(E)28AL3 301674 48EA(E)28AL3B 301675 48EA(E)41AM3 301670 48EA(E)41AM3B 301671 48EA(E)58AM3 301670 TME-200 Series m-Pro-400 Series 48EA(E)58AM3B 301671 48EA(E)58AM4 301672 Controller Controller 48EA(E)58AM4B...

  • Page 8: Dimensional Data

    PL12EN-48EA Cleco ® 08/06/2015 Dimensional Data inches (mm) “C1” 15.66 (398) 4.20 (107) 4.68 (119) 1.58 (40.1) 1.00 1.68 (42.7) 1.58 (40.1) (25.4) 1.08 (27.4) 1.18 (30.0) 48EA(E)15AL3(B) (3/8” Square Drive Pin Lock Shown) 16.16 (410) 4.70 (119) 4.68 (119) 1.58 (40.1)
  • Page 9 PL12EN-48EA Cleco ® 08/06/2015 Dimensional Data inches (mm) “C2” 18.54 (471) 7.19 (183) 3.28 (83.3) 4.68 (119) 2.03 (51.6) 1.25 1.58 (40.1) 2.20 (55.9) (31.8) 1.40 (35.6) 48EA(E)90AH4(B) 1.63 (41.4) 48EA(E)105AH4(B) (1/2” Square Drive Pin Lock Shown) 19.08 (485) 7.60 (193) 3.71 (94.2)

  • Page 10: Troubleshooting

    PL12EN-48EA Cleco ® 08/06/2015 Troubleshooting Malfunction Possible causes Remedy Start switch faulty ! Replace start switch No speed (RPM) programmed ! Program a speed for all active stages Make the Tool Enable connection or disable Tool Tool does not start...

  • Page 11: Operation

    PL12EN-48EA Cleco ® 08/06/2015 Operation and Maintenance Operation: WARNING A reaction bar and bracket must always be used in high torque applications above 50 ft.-lbs. (68 Nm) or in close quarter areas where entrapment and injury to hands or fingers could occur.
  • Page 12 PL12EN-48EA Cleco ® 08/06/2015 Handle - Matrix Tool Connector Models “D1” 48EA15(---) 48EA28(---) 48EA41(---) 48EA58(---) 48EA90(---) 48EA105(---) 48EA135(---) 48EA175(---) 48EA230(---) Black Connector (4 Pin) Connector (4 Pin) Loctite ® 242/243 See Service Notes Page 12...
  • Page 13 PL12EN-48EA Cleco ® 08/06/2015 Handle - Matrix Tool Connector Illustration "D1": 48EA Series Handle - Matrix Tool Connector Number Description 541480 Switch Pin 266255 Switch Spring B159V Cap Screw - #6-32 W115 Lock Washer 1009089 Housing Pin 1091PT Steel Ball - 3/16"...
  • Page 14 PL12EN-48EA Cleco ® 08/06/2015 Handle - Air LB Tool Connector Models “D2” 48EAE15(---) 48EAE28(---) 48EAE41(---) 48EAE58(---) 48EAE90(---) 48EAE105(---) 48EAE135(---) 48EAE175(---) 48EAE230(---) Black Connector (4 Pin) Connector (4 Pin) Loctite ® 242/243 See Service Notes Page 14...
  • Page 15 PL12EN-48EA Cleco ® 08/06/2015 Handle - Air LB Tool Connector Illustration "D2": 48EAE Series Handle - Air LB Tool Connector Number Description 541480 Switch Pin 266255 Switch Spring B159V Cap Screw - #6-32 W115 Lock Washer 1009089 Housing Pin 1091PT Steel Ball - 3/16"...
  • Page 16 PL12EN-48EA Cleco ® 08/06/2015 Motor - Matrix Tool Connector Models “E1” White 48EA15(---) (2 Pin) <3> D1 48EA28(---) <4> D1 48EA41(---) Brown (4 Pin) 48EA58(---) 48EA90(---) 48EA105(---) 48EA135(---) Ground 48EA175(---) White (4 Pin) 48EA230(---) Black (4 Pin) (4 Pin) Transducer...
  • Page 17 PL12EN-48EA Cleco ® 08/06/2015 Motor - Matrix Tool Connector Illustration "E1": 48EA Series Motor - Matrix Tool Connector Number Description 17-111 Pan Head Screw - #4-40 x .19 541009 Wave Washer 542244 Stand Off - 5/16" Table "E1" Retaining Ring...
  • Page 18 PL12EN-48EA Cleco ® 08/06/2015 Motor - Air LB Tool Connector Models “E2” White 48EAE15(---) (2 Pin) <3> D2 48EAE28(---) <4> D2 48EAE41(---) Brown 48EAE58(---) (4 Pin) 48EAE90(---) 48EAE105(---) 48EAE135(---) Ground 48EAE175(---) White 48EAE230(---) (4 Pin) Black (4 Pin) (4 Pin)
  • Page 19 PL12EN-48EA Cleco ® 08/06/2015 Motor - Air LB Tool Connector Illustration "E2": 48EAE Series Motor - Air LB Tool Connector Number Description 17-111 Pan Head Screw - #4-40 x .19 541009 Wave Washer 542244 Stand Off - 5/16" Table "E2"...
  • Page 20 PL12EN-48EA Cleco ® 08/06/2015 Single Stage Gearing Model “F” 48EA(E)15(---) “E1”, “E2” See Service Notes Page 20...
  • Page 21 PL12EN-48EA Cleco ® 08/06/2015 Single Stage Gearing Illustration "F": Single Stage Gearing Assembly Number Description 1011732 O-Ring 800116 Retaining Ring 502983 Thrust Washer 541887 Washer 542090 Ring Gear 203749 Needle Bearing 541893 Planet Gear (21T) 542793 Planet Carrier 541898 Extension Pinion...
  • Page 22 PL12EN-48EA Cleco ® 08/06/2015 Double Stage Gearing Models “G” 48EA(E)28(---) 48EA(E)41(---) 48EA(E)58(---) “E1”, “E2” See Service Notes Page 22...
  • Page 23 PL12EN-48EA Cleco ® 08/06/2015 Double Stage Gearing Illustration "G": Double Stage Gearing Assembly Number Description 541899 Slip-On Gear (17T) 800116 Retaining Ring Table "G" Thrust Washer 203749 12 Needle Bearing 541894 Planet Gear (17T) Table "G" Planet Gear 541888 Planet Pin...
  • Page 24 PL12EN-48EA Cleco ® 08/06/2015 Double Stage Gearing Models “H” 48EA(E)90(---) 48EA(E)105(---) 48EA(E)135(---) Loctite ® 242/243 Loctite ® 242/243 See Service Notes Page 24...
  • Page 25 PL12EN-48EA Cleco ® 08/06/2015 Double Stage Gearing Illustration "H": Double Stage Gearing Assembly Number Description 541210 Retaining Ring 510675 Thrust Washer 541169 Cover 1010843 O-Ring 541185 Washer 541167 Ring Gear 541488 Needle Bearing 541478 Planet Gear (27T) Table "H" Planet Carrier...
  • Page 26 PL12EN-48EA Cleco ® 08/06/2015 Triple Stage Gearing Models “I” 48EA(E)175(---) 48EA(E)230(---) Loctite ® 242/243 Loctite ® 242/243 See Service Notes Page 26...
  • Page 27 PL12EN-48EA Cleco ® 08/06/2015 Triple Stage Gearing Illustration "I": Double Stage Gearing Assembly Number Description 503405 Retaining Ring 542536 Thrust Washer 1012614 O-Ring 22598 O-Ring 510675 Thrust Washer 800201 Retaining Ring 502981 Thrust Washer 541044 Pinion Adapter 541479 Extension Pinion...
  • Page 28 PL12EN-48EA Cleco ® 08/06/2015 Reaction Bar Installation Models “J” 48EA(E)90(---) 48EA(E)105(---) “H” 48EA(E)135(---) 1/2” Reaction Bar • Application Specific • Customer Supplied Reaction bar and bracket should always be used in higher torque applications such as above 50 ft.-lbs. (68 Nm) or in closed-quarter areas where injury to fingers could occur.
  • Page 29 PL12EN-48EA Cleco ® 08/06/2015 Reaction Bar Installation Illustration "J": Reaction Bar Installation Number Description 541206 Bracket (includes Ref. 2-3) B132Z Set Screw - #8-32 x 1/2 B129J Set Screw - #8-32 x 5/16 541207 Splined Key 541169 Cover 207352 Retaining Nut...
  • Page 30 PL12EN-48EA Cleco ® 08/06/2015 Angle Head Attachment (Code AL3) 3/8” Square Drive - 301676 (Pin Retainer) “L” Model 3/8” Square Drive - 301677 (Ball Retainer) 48EA(E)15(---) Loctite ® 242/243 3/8” 3/8” 301677 301676 Ball Retainer Pin Retainer NOTE: Always replace the Bevel Gear and Bevel Pinion at the same time Loctite ®...
  • Page 31 PL12EN-48EA Cleco ® 08/06/2015 Angle Head Attachment (Code AL3) Illustration "L": 301676 AL3 Attachment (3/8” Square Drive) 301677 AL3 Attachment (3/8” Square Drive) Number Description 934023 Lock Ring 934035 Ball Bearing 934021 Spacer 526942 Bearing 933792 Bevel Gear Set 207294...
  • Page 32 PL12EN-48EA Cleco ® 08/06/2015 Angle Head Attachment (Code AL3) 3/8” Square Drive - 301674 (Pin Retainer) “M” Model 3/8” Square Drive - 301675 (Ball Retainer) 48EA(E)28(---) Loctite ® 242/243 3/8” 3/8” 301675 301674 Ball Retainer Pin Retainer NOTE: Always replace the Bevel Gear and Bevel Pinion at the same time Loctite ®...
  • Page 33 PL12EN-48EA Cleco ® 08/06/2015 Angle Head Attachment (Code AL3) Illustration "M": 301674 AL3 Attachment (3/8” Square Drive) 301675 AL3 Attachment (3/8” Square Drive) Number Description 934023 Lock Ring 934035 Ball Bearing 934021 Spacer 526942 Bearing 933792 Bevel Gear Set 207295...
  • Page 34 PL12EN-48EA Cleco ® 08/06/2015 Angle Head Attachment (Code AM3) 3/8” Square Drive - 301670 (Pin Retainer) Model “N” 3/8” Square Drive - 301671 (Ball Retainer) 48EA(E)41(---) 48EA(E)58(---) Loctite ® 242/243 3/8” 3/8” 301671 301670 Ball Retainer Pin Retainer Loctite ®...
  • Page 35 PL12EN-48EA Cleco ® 08/06/2015 Angle Head Attachment (Code AM3) Illustration "N": 301670 AM3 Attachment (3/8” Square Drive) 301671 AM3 Attachment (3/8” Square Drive) Number Description 207307 Bearing Retainer 19469 Ball Bearing 250497PT Retaining Ring 526916 Needle Bearing 541694 Lock Ring...
  • Page 36 PL12EN-48EA Cleco ® 08/06/2015 Angle Head Attachment (Code AM4) 1/2” Square Drive - 301672 (Pin Retainer) Model “O” 1/2” Square Drive - 301673 (Ball Retainer) 48EA(E)58(---) Loctite ® 242/243 1/2” 1/2” 301673 301672 Ball Retainer Pin Retainer NOTE: Always replace the Bevel Gear Loctite ®...
  • Page 37 PL12EN-48EA Cleco ® 08/06/2015 Angle Head Attachment (Code AM4) Illustration "O": 301672 AM4 Attachment (1/2” Square Drive) 301673 AM4 Attachment (1/2” Square Drive) Number Description 207307 Bearing Retainer 19469 Ball Bearing 250497PT Retaining Ring 526916 Needle Bearing 541694 Lock Ring...
  • Page 38 PL12EN-48EA Cleco ® 08/06/2015 Angle Head Attachment (Code AH4) 1/2” Square Drive - 301824 (Pin Retainer) Model “P” 1/2” Square Drive - 301827 (Ball Retainer) 48EA(E)90(---) 48EA(E)105(---) Loctite ® 242/243 1/2” 1/2” 301824 301827 Pin Retainer Ball Retainer Loctite ®...
  • Page 39 PL12EN-48EA Cleco ® 08/06/2015 Angle Head Attachment (Code AH4) Illustration "P": 301824 AH3 Attachment (1/2” Square Drive) 301827 AH3 Attachment (1/2” Square Drive) Number Description 515544 Split Ring (includes Ref. 2) 526483 Rubber Band 847104 Thrust Bearing 544179PT Thrust Washer...
  • Page 40 PL12EN-48EA Cleco ® 08/06/2015 Angle Head Attachment (Code MH4) 1/2” Square Drive - 301825 (Pin Retainer) Model “Q” 1/2” Square Drive - 301835PT (Ball Retainer) 48EA(E)135(---) Loctite ® 242/243 1/2” 1/2” 301825 301835PT Pin Retainer Ball Retainer Loctite ® 242/243...
  • Page 41 PL12EN-48EA Cleco ® 08/06/2015 Angle Head Attachment (Code MH4) Illustration "Q": 301825 MH4 Attachment (1/2” Square Drive) 301835PT MH4 Attachment (1/2” Square Drive) Number Description 515544 Split Ring (includes Ref. 2) 526483 Rubber Band 847104 Thrust Bearing 544179PT Thrust Washer...
  • Page 42 PL12EN-48EA Cleco ® 08/06/2015 Angle Head Attachment (Code AX6) 3/4” Square Drive - 301839 (Pin Retainer) Model “R” 3/4” Square Drive - 301840 (Ball Retainer) 48EA(E)175(---) 48EA(E)230(---) Loctite ® 242/243 3/4” 3/4” 301839 301840 Pin Retainer Ball Retainer Loctite ®...
  • Page 43 PL12EN-48EA Cleco ® 08/06/2015 Angle Head Attachment (Code AX6) Illustration "R": 301839 AX6 Attachment (3/4” Square Drive) 301840 AX6 Attachment (3/4” Square Drive) Number Description 515539 Split Ring (includes Ref. 2) 526483 Rubber Band 502983 Thrust Washer 847596 Thrust Bearing...

  • Page 44: Service Notes

    PL12EN-48EA Cleco ® 08/06/2015 Service Notes Tightening Torque Washer Assembly Tightening torque Illustration Reference Ft-Lbs (in-lbs) (10-14) 1.1-1.6 25-30 34-41 D1, D2 35-40 47-54 15-18 20-25 Washer (4-6) 0.45-0.68 Position (4-6) 0.45-0.68 E1, E2 (4-6) 0.45-0.68 60-65 81-88 15-20 20-27 (10-14) 1.1-1.6...
  • Page 45 PL12EN-48EA Cleco ® 08/06/2015 Service Notes Gear Train Lubrication Angle Head Lubrication 544076 - 2 oz. (56 g) 541444 - 2 oz. (56 g) 544077 - 1 pound (0.45 kg) 541445 - 1 pound (0.45 kg) Teflon Grease Idler Grease...
  • Page 48 POWER TOOLS SALES & SERVICE CENTERS Please note that all locations may not service all products. Contact the nearest Apex Tool Group Sales & Service Center for the appropriate facility to handle your service requirements. NORTH AMERICA | SOUTH AMERICA Detroit, Michigan Louisville, Kentucky Lexington, South Carolina...

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