Page 1
Instruction Manual P1891E/EN 2014-02 47BA…B… Cordless EC tool For additional product information visit our website at http://www.apextoolgroup.com...
Page 2
Disclaimer: Apex Tool Group reserves the right to modify, supplement or improve this document or the product without prior notice. This document may not be reproduced in whole or in part in any way, shape or form, or copied to another natural or machine-readable language or to a data carrier, whether electronic, mechanical, opti- cal or otherwise, without the express permission of Apex Tool Group.
Page 3
LiveWire 2: Nomenclature 47BA(…)L 47 B A … B … AM3 … Series Tool Series L – LiveWire 2 Energy Lock device B – Battery / PM48 – Pin B – Ball Tool style A – Angle Output drive AM3 – Square 3/8" Property 1 (Data Transmission) Y –...
Safety Safety Warnings and notes Warning notes are identified by a signal word and a pictogram: • The signal word describes the severity and the probability of the impending danger. • The pictogram describes the type of danger. WARNING! Potentially hazardous situation for personal health and safety. If this warning is not observed, death or serious injury may occur.
47BA against moisture. Operate the tool indoors only (IP40). Follow the safety instructions printed on the accupack and charger. 47BA with Cleco power supply. Do not open the accupack . Safety of persons Ensure a secure standing position. Maintain balance.
Safety Designated use The 47BA is designed exclusively for fastening and releasing threaded fasteners. The communication with the controller is allowed only over the following interface ports: Types Communications IrDA interface port of the tool holder, order no. 935290 47BAR(…) RF868 MHz 47BAX(…) WLAN standard IEEE 802.11b WEP, WPA/WPA2...
Items supplied, transport and storage Items supplied, transport and storage Items supplied Check shipment for transit damage and ensure that all items have been supplied: 1 47BA 1 This instruction manual 1 Declaration of Conformity 1 Factory test certificate for transducers 1 Machine Capability Analysis (MCA) Transport 47BA in the original packaging.
Product description Product description General description • Sturdy, brushless motor with resolver. Shutoff is torque/angle-controlled. • LCD display with information on status, torque and angle. • Grüne OK- und rote NOK-LED-Anzeige informiert über aktuelles Verschraubungsergebnis. • LED lighting makes it possible to find the screw point quickly. •...
Product description Operation and functional elements This chapter describes operational and functional elements and their tasks in the order of their respective item nos. 1 <F2> 1 <F1> Item Designation Function keys <F1>, <F2> LED display Start button Reverse switch IrDA (infrared interface port) Set torque –...
Page 13
Product description 3.2.1 Function keys Left function key <F1> • Confirm error message Press once. Programmable, depending on how the key is programmed, actions can be carried out by pressing it briefly. • Exit menu Press for two seconds. Right function key <F1>...
Product description 3.2.3 Start button Depending on the setting, the start button has three functions: • It activates the LED lighting. Press the start button halfway down and hold it. • It starts the motor, the LED light goes out. Press the start button all the way down.
Product description • You also have the option of disabling it. Die Reichweite der LED-Beleuchtung beträgt 120 mm. 3.2.8 Power supply See instruction manual for battery pack / instruction manual for power module PM48 3.2.9 LCD display See 7 LCD display, page 23 3.2.10 Barcode scanner For tools of the 47BA(…)S series, the fitted barcode scanner is a class 2 laser scanner with a wavelength of...
Page 16
Network key • Gateway The MAC address is defined by Cleco and cannot be changed. The other data can be changed via infrared connection of the tool to the controller . 3.2.13 Platform, only for models of the 47BAYP(…) series Tools with a platform are basic tools which can be fitted with different add-on parts.
Accessories Accessories General Battery pack, Li ion, 26 V Battery pack, Li ion, 44 V Order No. 935377 Order no. 936400PT Battery charger, Li ion 26 V Battery charger, Li ion 44 V (110 – 230 VAC) (85 - 270 VAC) Order no.
Before initial operation The 47BA has been pre-configured by Cleco. A setting for your specific screw joint needs must only be made with the controller or a PC by a qualified person. For more information, refer to the programming man- ual.
Before initial operation Changing LMC NOTE Electrostatically sensitive component. Note handling instructions. The electronic assemblies of the cordless EC tool can be destroyed or damaged by electrostatic discharge (ESD). This can lead to immediate failure, or to malfunctions at a later date. To avoid damage when chang- ing the LMC, make sure that there is a potential equalization between the person and the tool.
Initial operation Activating scanner/TAG Please refer to Assembly Instructions P2171MA for the TAG; P2172MA for the scanner Activate the LCD display with the start button. Select Administration > Platf. To do this, select menu items with <F1>/<F2> and confirm with the start button.
Initial operation Operating status The operating modes change in the following order. The following functions are available depending on the display: Operating LCD display Function status display Active Steady light: Screws Rot – Verschraubung NOK Data transmission Grün – Verschraubung OK Automatic switch to the following after 1 minute idle time: Energy saver mode...
Page 22
Initial operation Empty side P1891E/EN 2014-02 1891b-enu_1_5_bedingt.fm, 25.04.2014...
LCD display LCD display The LCD display on the tool is divided into the result display, status display, operating menu and system error messages. Result display The LCD display consists of a three lines, each with 6 characters, to display the status, torque and angle. The result display is updated after the rundown T12.00 ends.
LCD display symbol at the top right shows an interrupted data connection to the control. T12.00 A100 Status display The status display is divided into the "Standard" and "Linking" modes. "Standard" is selected if "Linking" is not enabled at the control system ...
Page 25
LCD display Reject Release active. Reject The Reject Release was programmed in the control. Releas See Advanced Application Builder\Reject Release. Sync Depending on the programming, unlock the tool via the external input NOK release or Release on Backoff. For unlocking via the external input NOK release, set the external input and synchronize it with the control.
Page 26
LCD display Optional - Service XXXXXX rundowns remaining until next service. XXXXXX Optional - Serv. Service interval—the tool is blocked. No rundowns possible. Interv Return tool to Sales & Service Centers for service. Additional messages in "Linking" mode Linking display, if this is programmed in the job, here link position 1 of 16 for WK-ID P 1/16 0ZZ89999.
LCD display Operating menu 7.3.1 General The operating menu on the tool is divided into a main menu and submenus. You can navigate through the menus using the two function keys below the LCD display. In the following description, <F1> is used for the left function key and <F2>...
Page 28
LCD display 7.3.2 Structure Main menu Administration Administration Diagnosis Date / Time Set position Counter status Scanner Serial number Wireless transmission Software version Back Servo Emergency mode Platform Back Diagnosis TQ calibration TQ measurement Angle encoder Voltages Speed Back Set position Next position Reset Linking Back...
Page 29
LCD display 868 MHz Wireless module version Channel Network ID Tool ID Power Back RF15.4 Channel PAN ID Tool ID Power Encryption Serial no. of wireless mod- Wireless module hardware RSSI signal Back P1891E/EN 2014-02 1891c-enu_LCD_bedingt.fm, 25.04.2014...
Page 30
LCD display 7.3.3 Main menu Shows general items such as Date/Time, Counter display, etc. >Main Admini strati Diagnostic functions for the tool. >Main Diag- nostic Position – Selects the position to be used next. >Main Posi- tion Deletes a previously read barcode and activates a new read cycle. >Main Scan- Shows Settings LiveWire Memory Chip.
Page 31
LCD display 7.3.4 Administration submenu Date / Time Time Displays the tool system time. 07:47 The system time can be displayed in US or European format. 30.09 Refer to "Setting the system time on the control" under Administration\Date\Time. Counter status Counte The tool counter display is incremented after each rundown throughout the service life of the tool.
Page 32
LCD display Emergency mode off. Emerge If the emergency mode has been enabled on the control, see Strate See Advanced Application Builder\System Settings\Enable Emergency Mode The emergency mode can be enabled and disabled via the tool start button or by pressing <F2>...
Page 33
LCD display Angle encoder Angle The start button starts the tool at 30% of the maximum speed. After one revolution of the A 360 output shaft (nominal angle 360°), measured with the resolver, the tool is stopped. During a fixed dwell time of 200 ms, any further angle pulses occurring are traced. The total result is shown as Actual Angle.
Page 34
LCD display 7.3.6 Set position submenu – only with Linking enabled Selects the position to be used next. >Posit Change Positi You can skip the position. Select You can select the position to be used next using the function keys: Positi ...
Page 35
LCD display IP address display IP 010 122.0 77.110 Subnet display Sub255 .255.2 40.0 Gateway display Gat010 122.0 61.001 Display of tool designation in a network. Host 122.0 61.001 Display SSID. Only a maximum of the first 12 characters are displayed. SSID APEX Change to graphic view of current quality of wireless signal via function key <F1>.
Page 36
LCD display 7.3.9 Wireless transmission submenu 868 MHz – only for models of the 47BAR(…) The 868 MHz wireless transmission submenu shows the settings being used.. If no actions are carried out, the menu is automatically exited after 60 seconds. Programming the wireless settings is described in the controller programming manual.
Page 37
LCD display Displays the transmission power and allows you to configure settings. Power <F1>: Activate a lower transmission power. 25 mW <F2>: Activate a higher transmission power. Press the start button or <F2> longer than 2 seconds to accept the selection and display the next menu item. ...
Page 38
LCD display The PAN ID consists of 4 hexadecimal numbers. A maximum of 65 534 different PAN IDs are therefore available. Cursor flashes under the number to be modified: 1234 <F1>: lower number <F2>: higher number. Press the start button: the selected number is adopted and the cursor moves to the next number.
Page 39
LCD display Display Transmission Transmission power power 0.63 0.40 0.25 0.10 Displays the data transmission encryption. RF15.4 AES = Advanced Encryption Standard, code length = 128 bit. On and Off are available for selection. Start button>: show encryption (default: off). ...
LCD display 7.3.11 LMC submenu MAC address display. 00302e e162f8 Display LMC serial number. S: 5800 00008D 54C823 Display whether LiveWire API (Application Programming Interface) is active. LW API Active System error messages If an error is displayed, fastening is disabled until the error is acknowledged with the left-hand button on the tool.
Page 41
LCD display The current setpoint has been exceeded. Servo There may be a short circuit. Error Return tool to Sales & Service Centers for repair. The servo has overheated. Servo Switch the tool off for a time so that it can cool down. Error Temp >...
Page 42
LCD display Two-stage start button defective. Tool Return tool to Sales & Service Centers for repair. Error Start Transducer reference voltage error Transd Return tool to Sales & Service Centers for repair. Ref.V. Error Transducer calibration voltage error Trans Tool was not discharged at time of calibration.
Servicing Servicing Cleaning instructions For tools with a built-in barcode scanner, the window must be free of dirt. The barcode is not read if the win- dow is dirty. Clean it regularly—or immediately, if it becomes dirty—using a damp cloth and a conventional window cleaner.
Servicing After Measures … fastening 1)2) cycles 1 million • 47BA(…)70(…) General refurbishment of angle attachment 937776PT/937779PT. Send it to Sales & Service Centers. Recommendation: Recalibration of tool, see 12.1 Recalibration, Seite 86. 2.5 million General refurbishment of tool. Send it to Sales & Service Centers. 1) For the number of fastening cycles, refer to the counter display in 7.3.4 Administration submenu, Seite 31 2) Use of 80% of maximum torque Lubricants...
Servicing Disassembling gear If the 47BA is opened, the warranty is voided. Only specialized technicians should be allowed to open the gear for servicing. Carefully clamp the 47BA in a vice (see illustration). Unscrew the lock nut with a hook wrench Z. ...
Servicing Installing angle attachment 935313 Output spindle (29) Bevel gear spindle (29) (29) Index: see 10 Spare parts, Seite 59; Equipment order list, Seite 71 P1891E/EN 2014-02 1891d-enu_Wartung.fm, 25.04.2014...
Page 48
Servicing Bevel gear and drive spindle in angle attachment (29) Index: see 10 Spare parts, Seite 59; Equipment order list, Seite 71 P1891E/EN 2014-02 1891d-enu_Wartung.fm, 25.04.2014...
Troubleshooting Troubleshooting Problem Possible cause Measure for mPro400GC Measure for mPro400S… (SW S168813) (example SW 168841) General tool Tool doesn't start with With counterclock- Parameterize Speed left rotation counterclockwise rota- wise rotation, parame- On the control screen Standard > On the control screen Main Menu tion activated.
Page 50
Troubleshooting Problem Possible cause Measure for mPro400GC Measure for mPro400S… (SW S168813) (example SW 168841) Infrared data communication between controller and tool No infrared data com- Incorrect interface On the control screen Tool On the control screen Main munication between selected for the con- Setup >...
Page 51
Troubleshooting Problem Possible cause Measure for mPro400GC Measure for mPro400S… (SW S168813) (example SW 168841) WLAN data communication between controller and tool No WLAN data com- The IP address of the On the control screen Tool Press < >...
Page 52
Troubleshooting Problem Possible cause Measure for mPro400GC Measure for mPro400S… (SW S168813) (example SW 168841) WLAN data communication between controller and tool Occasional interrup- Distance between the Check the signal strength at the tool in the Wireless Setting sub- tions in WLAN data access point and the menu.
Page 53
Troubleshooting Problem Possible cause Measure for mPro400GC Measure for mPro400S… (SW S168813) (example SW 168841) 868 MHz data communication between controller and tool No serial communica- Wrong serial cable is Use zero modem cable (crossed). tion between the con- being used.
Page 54
Troubleshooting Problem Possible cause Measure for mPro400GC Measure for mPro400S… (SW S168813) (example SW 168841) 868 MHz data communication between controller and tool Port 4001 is disabled Configure the firewall such that the required IP/MAC addresses can by a firewall. use port 4001.
Page 55
Troubleshooting Problem Possible cause Measure for mPro400GC Measure for mPro400S… (SW S168813) (example SW 168841) 868 MHz data communication between controller and tool Distance for The antenna on the Tighten the rundown on the antenna by hand. wireless transmission base station is not is less than expected.
Page 56
Troubleshooting Problem Possible cause Measure for mPro400GC Measure for mPro400S… (SW S168813) (example SW 168841) RF15.4 data communication between controller and tool No data communica- Settings were not On the control screen Commu- On the control screen Main tion between the con- entered correctly.
Page 57
Troubleshooting Problem Possible cause Measure for mPro400GC Measure for mPro400S… (SW S168813) (example SW 168841) Barcode scanner on tool The barcode scanner Parameters for Part ID On the control screen Commu- Press < > on the control. is not activated when not set to Activated nication >...
Troubleshooting Reset tool This key combination activates the Service menu. Here, the tool can be shut off or reset to the delivery set- tings. The following will then be deleted: ATTEN- • the internal memory (programming) • the current fastening job •...
Spare parts Spare parts Always use only original Cleco spare parts. Failure to comply with this instruction can result in decreased performance and an increased need for servicing. Installing spare parts from other manufacturers will void all manufacturer's warranties. Information, but no warning of hazards.
Page 61
Spare parts 1)Order no. 2)Quantity lRecommended spare part for every 5 tools 3)Dimension TAB.1see Table, Seite 60 P1891E/EN 2014-02 1891f-enu_Ersatzteile.fm, 25.04.2014...
Page 63
Spare parts 1)Order no. 2) Quantity 3)Dimension lRecommended spare part for every 5 tools TAB.2see Table, Seite 60 P1891E/EN 2014-02 1891f-enu_Ersatzteile.fm, 25.04.2014...
Spare parts 10.3 Angle attachment 935313 AM3 with pin lock (15 Nm – 28 Nm) Angle attachment 941568 AM3B with ball lock (15 Nm – 28 Nm) Type 47BA(…)15(…) 47BA(…)21(…) 47BA(…)28(…) 941146 941146 941146 941568 935313 ■ ■ 3/8” 3/8” 8.3 Lubricants, Seite 44 Reassembly / disassembly, see 8.5 Removing angle attachment 935313, Seite 46...
Page 65
Spare parts 1)Order no. 2)Quantity 3)Dimension lRecommended spare part for every 5 tools P1891E/EN 2014-02 1891f-enu_Ersatzteile.fm, 25.04.2014...
Spare parts 10.4 Angle attachment 525943 AM3 with pin lock (35 Nm – 50 Nm) Angle attachment 541174 AM3B with ball lock (35 Nm – 50 Nm) Type Always replace <15> and <16> as a set 47BA(…)35(…) 47BA(…)50(…) 912554 912554 22 21 20 27 26 25 525943...
Page 67
Spare parts 1)Order no. 2)Quantity lRecommended spare part for every 5 tools 3)Dimension P1891E/EN 2014-02 1891f-enu_Ersatzteile.fm, 25.04.2014...
Spare parts 10.7 Use with reaction bar 1/2" hexagonal 1)Order no. 2) Quantity 3)Dimension lRecommended spare part for every 5 tools **Is provided and adjusted by user, see 5.1 Use of reaction bar, Seite 18 P1891E/EN 2014-02 1891f-enu_Ersatzteile.fm, 25.04.2014...
Spare parts Equipment order list Index Order no. Designation 933450 Reassembly of output spindle 933451 Punch 933453 Base 933452 Punch 933454 Reassembly of bevel gear spindle 933455 Punch 933456 Base 933449 Reassembly of bevel gear spindle in angle attachment 933455 Punch 933463 Half-shell pair...
Page 72
Spare parts P1891E/EN 2014-02 1891f-enu_Ersatzteile.fm, 25.04.2014...
Technical data 11.5 LiveWire 1: Performance data 47BA(…) Type Recommended Idling Idling Screw Weight Calibration data torque range speed speed size without Torque Angle pulses Battery PM48/ (nominal) (Resolver) pack 26 V Battery pack 44 V 1 degrees max. min. 47BAB15AM3(B) 2.04 47BABB15AM3(B)
Page 80
Technical data Type Recommended Idling Idling Screw Weight Calibration data torque range speed speed size without Torque Angle pulses Battery PM48/ (nominal) (Resolver) pack 26 V Battery pack 44 V 1 degrees max. min. 47BAB35AM3(B) 2.30 47BABB35AM3(B) 47BARB35AM3(B) 47BAXB35AM3(B) 2.40 47BAYB35AM3(B) 47BAYPB35AM3(B) 49.23...
Technical data 11.6 LiveWire 2: Performance data 47BAYPB(…)L Type Recommended Idling Idling Screw Weight Calibration data torque range speed speed size without Torque Angle pulses Battery PM48/ (nominal) (Resolver) pack 26 V Battery pack 44 V 1 degrees max. min. 1.82 16.37 1.4464...
Page 82
Technical data 11.7.3 IrDA interface port Features Data Supply voltage 5.0 V (4.8 to 5.5 V) Power consumption 0.30 VA Maximum current 11 mA Transmission rate 57.6 kbit/s Parity Bit Data Bit 8 bit Stop Bit 1 bit Error check 11.7.4 Scanner Features...
Page 83
Technical data 11.7.5 RF15.4 Data Transmission Features Data Frequency 2.4 GHz ISM Channels Modulation 0-QPSK (DSSS) Transmission power, max. 1 mW (0 dBm) Sensitivity (BER < 10-3) -92 dBm Wireless transmission rate 57.6 kbps Range up to 30 m Standards ETSI EN 300 328 V1.7.1 EN 301489-1 V1.6.1 EN 301489-3 V1.4.1...
Page 84
Technical data 11.7.7 WLAN data transmission Series 47BAX(…) Features Data Standard IEEE 802.11b Safety • WEP 64/128-bit encryption • WPA-TKIP/WPA2-AES(CCMP) • 802.1x EAP authentication LEAP, PEAP , TLS, GTC, MD5, OTP, PAP, CHAP, MSCHAP, MSCHAPv2, TTLS MSCHAPv2 Range Typically up to 50 m Channels 1 –...
Service Series 47BAY(…) Features Data Standard IEEE 802.11a/b/g/n Safety • WEP 64/128-bit encryption • WPA-TKIP/WPA2-AES(CCMP) • 802.1x EAP authentication LEAP, PEAP , EAP-TTLS Range Typically up to 50 m (164’ 0.5”) Channels • 1 - 13 (2.412 - 2.472 GHz) •...
At delivery, model-specific calibration data is stored in the integrated fastening electronics system of your Cleco tool. If service is required to change the torque transducer, the screw electronic system or if a recali- bration is required, please send the Cleco tool to Sales & Service Centers. This will ensure that after the service work, any required calibration data update is carried out properly.
Page 88
Sales & Service Centers Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements. Detroit, MI Seattle, WA England India Apex Tool Group Apex Tool Group Apex Tool Group GmbH &...
Need help?
Do you have a question about the LiveWire P1891E and is the answer not in the manual?
Questions and answers