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Summary of Contents for Cleco CellTek S169263
- Page 1 Programming Manual P2544PM-EN 2022-12 | REV H S169263 CTBA & CTBP For additional product information visit our website at www.ClecoTools.com...
- Page 2 Apex Tool Group reserves the right to modify, supplement, or improve this document or the product with- out prior notice. Trademark Cleco Production Tools is a registered trademark of Apex Brands, Inc. Apex Tool Group 670 Industrial Drive Lexington, SC 29072...
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Page 3: Table Of Contents
Content About this document ................5 Product Description ................7 Confirmation button ......................7 Navigation buttons ......................7 USB connection ......................8 Insert the CID ........................9 System Layout ......................10 2.5.1 WLAN communication ....................10 2.5.2 Bluetooth communication ..................... 13 Before Initial Operation .............. - Page 4 Settings ......................... 33 5.8.1 Setting the date and time ....................34 5.8.2 Adjusting the screen brightness ................... 34 5.8.3 Adjusting the tool light ....................35 5.8.4 Setting the shut-off properties..................36 5.8.5 Selecting the torque units ..................... 36 5.8.6 Setting the PIN ......................37 5.8.7 Locking a menu ......................
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Page 5: About This Document
About this document About this document This document is intended for qualified employees responsible for installation and maintenance (adminis- trators, maintenance technician, service, operator). It contains information for safe and appropriate handling of the product. • on function. • for programming the software: S169263-222 •... - Page 6 About this document Other documents Warning notes are identified by a signal word and a pictogram: The signal word describes the severity and probability of the impending danger. • • The pictogram describes the type of danger. Danger A symbol combined with the word Danger indicates a hazard with a high level of risk which, if not avoided, will result in death or serious injury.
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Page 7: Product Description
Product Description Product Description The cordless tool can be used in two modes of operation: In the FastApps mode, the tool works independently without a controller. The Linking groups • (FastApps) and settings are parameterized on the tool. In the mPro mode, a connection between the tool and the controller is necessary. The linking group •... -
Page 8: Usb Connection
Product Description Button Function • Press to move the selection box to the left. • Press and hold to go to the run screen in the main menu. • Press and hold to jump up one menu level. Press and hold to exit settings. •... -
Page 9: Insert The Cid
Product Description Insert the CID Note Damage to the CID If the CID is inserted incorrectly or not completely, it may be damaged. ► Insert the CID correctly. Make sure that the CID engages when inserted. Apex Tool Group P2544PM | 2022-12 | REV H... -
Page 10: System Layout
Product Description To change the CID: ► Press the CID slightly inward and release. The CID is unlocked and can be removed. System Layout The communication between the controller and the tool is possible via WLAN or Bluetooth. The tool can communicate with a mPro200GC-AP or mPro400GCD controller. - Page 11 Product Description 2.5.1.1 Tool Data Feature Data Standard IEEE 802.11a/b/g/n Safety WEP-64 HEX 802.1x LEAP-TLS TKIP WEP-64 ASCII 802.1x LEAP-TLS AES WEP-128 HEX 802.1x EAP-TLS WEP-64 WEP-128 ASCII 802.1x EAP-TLS WEP-128 WPA/WPA2-PSK TKIP 802.1x EAP-TLS TKIP WPA/WPA2-PSK AES 802.1x EAP-TLS AES WPA3-SAE Ciso LEAP WEP-64 WPA3-PEAP...
- Page 12 Product Description Band Channel Frequency in World Europe USA/ Canada World 2.472 – – 5 GHz IEEE802.11a 5.180 U‑NII‑1 5.200 5.220 5.240 5 GHz IEEE802.11a 5.260 – U‑NII‑2 5.280 – 5.300 – 5.320 – 5 GHz IEEE802.11a 5.500 – U‑NII‑2 ext 5.520 –...
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Page 13: Bluetooth Communication
Product Description noise ratio (SNR) falls below 15 dB. If the ratio falls below this value, a new radio cell should be started. The typical circumference of a radio cell in a building is up to 50 m. For the tool to be able to connect to different access points automatically (roaming), the SSID and encryp- tion must be set identically at the corresponding access points. -
Page 14: Before Initial Operation
Before Initial Operation Before Initial Operation Requirements To set up the controller, the following items are required: Laptop/PC • Ethernet cable • Software S168691 mProRemote Professional • • Software S168688 LiveWire Utilities Monitor with VGA connector, keyboard and mouse (optional) •... -
Page 15: Initial Operation
Initial operation Initial operation Configuring the access point 4.1.1 mPro200GC-AP In the factory setting, the IP address and the subnet mask of the controller are specified with a default value (Ethernet 1): Parameter Default value IP address 192.168.100.200 Subnet mask 255.255.255.0 Note IP address conflict... -
Page 16: Mpro400Gcd
Initial operation Parameter Description Activate WLAN Communi- If the checkbox is activated, WLAN is enabled on the controller. cation The bluetooth function is deactivated. SSID Enter the SSID for the WLAN name (access point) to which a connection is to be established. -
Page 17: Configuring Rf Settings
Initial operation Configuring RF settings The tool RF settings can be configured with a laptop/PC. Perform the following steps only when WLAN communication is to be established. Micro-B USB cable Tool Laptop/PC Fig. 4-2: LiveWire Utilities Configuring tool RF settings Connect the tool to the PC via a Micro B USB cable. - Page 18 Initial operation Fig. 4-6: Communication with tool tab Parameter Description SSID Enter SSID. SSID must be identical to the access point. Encryption Select security. Encryption must be identical with access point. Network key Enter the network key. The network key must be identical to the access point.
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Page 19: Installing The Tool
Initial operation Parameter Description Wireless channel There are two setting options: Auto The corresponding channel is automatically searched for. • The channels are unlocked and can be selected manually. • <Scan channels> Scan radio channel. The button is not active if a channel is selected at Wire- less channel. -
Page 20: Menus And Functions
Menus And Functions Menus And Functions General Functions All paths are specified starting from the main menu. ► To go from the runscreen to the main menu, press the key. 5.1.1 Switching On The Tool ► To switch on the tool, press the start trigger. 5.1.2 Switching Off Tool There are several ways to switch off the tool. -
Page 21: Change Between Fastapps And Mpro Mode
Menus And Functions 5.1.5 Change between FastApps and mPro mode Select > Press the button to switch between modes. FastApps mode is activated. mPro mode is activated. A connection to the controller is necessary, see document P2545KA. CID (CellTek ID Card) To permit simple replacement of tools in production, a replaceable CID memory card is installed. - Page 22 Menus And Functions General presentation of the buttons Button Description Button is in color: Function selectable. Button highlighted in gray: Function disabled. P2544PM | 2022-12 | REV H Apex Tool Group...
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Page 23: Menu Structure Overview
Menus And Functions Menu structure overview Apex Tool Group P2544PM | 2022-12 | REV H... -
Page 24: Run Screen
Menus And Functions Run screen The run screen displays the rundown data for the tightening sequence. The structure of the run screen is equal in mPro and FastApps mode. Fig. 5-2: Run screen with a rundown result of the FastApp 3 Symbol Description Display of the currently selected FastApp. -
Page 25: Selecting The Fastapps
Menus And Functions 5.5.1 Selecting the FastApps To change between the FastApps, press Only Linking groups that have already been parameterized can be selected. Press the button to select the new FastApp. If the FastApp is blocked (under: > ), then the selection options are not available. -
Page 26: Counterclockwise Rotation
Menus And Functions Status light Operating status Result after fastening cycle Active/Setting: Linking Linking NOK ▬ Legend Symbol Explanation Green LED lights up Red LED lights up Yellow LED lights up ▬ Break 5.5.4 Counterclockwise rotation In the Counterclockwise Rotation menu, the tool rotates in the opposite direction of rotation as pro- grammed for the FastApp in the controller or in the FastApps menu. -
Page 27: Fastapps Menu
Menus And Functions Button Description FastApps menu is deactivated If the maximum capacity of the tool is too high, the FastApps configuration is not possi- ble. High torque tools can only be configured in mPro mode. Settings Diagnostics WLAN communication Bluetooth communication Utility FastApps menu... -
Page 28: Configuring Fastapps
Menus And Functions Button Description Display of the currently selected FastApp. Up to ten FastApps can be programmed. The number on the button indicates which FastApp is selected. FastApp with torque shut-off. The number to the right of the symbol indicates the shut-off torque. The unit corre- sponds to the selection, see chapter 5.8.5 Selecting the torque units, page 36. - Page 29 Menus And Functions Button Description Display of the tightening strategy. Depending on the selected shut-off, one of the sym- bols will be displayed. One torque and one angle shut-off is possible. • Display of the torque shutoff Display of the angle shutoff. •...
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Page 30: Selecting The Direction Of Rotation
Menus And Functions Button Description Advanced settings. Block Angle Detection activated. If block angle detection is enabled, a block angle of 180° is added to torque/angle shutoff. This block angle is used at the start of rundown, to detect if screw is already tighten or thread/screw damaged or crooked screwed-in. -
Page 31: Selecting The Tightening Strategy
Menus And Functions 5.7.3 Selecting the tightening strategy > > Fig. 5-8: Submenu – Selecting the tightening strategy Button Description Torque shutoff Sequence 31: Shut-off torque controlled tightening sequence with torque and rotation angle check, see chapter 6 Tightening sequence, page 55. Angle shutoff Sequence 51: Shut-off angle controlled tightening sequence with rotation angle and torque check, see chapter 6 Tightening sequence, page 55. -
Page 32: Resetting Fastapp
Menus And Functions Button Description ► Entering the Threshold Torque. ► Enter the Maximum Angle. ► Enter the Minimum Angle. ► Enter the Final Speed. ► Enter Speed Threshold. As soon as the Speed Threshold is reached, the speed immediately changes from the start speed to the Final Speedup to the Maximum Torque. -
Page 33: Settings
Menus And Functions Settings Fig. 5-11: Menu – Settings Button Description Display and set time and date. Adjust screen brightness. Adjust tool light. Set shut-off properties. Select torque units. PIN menu Lock menu Allow Linking group selection. Apex Tool Group P2544PM | 2022-12 | REV H... -
Page 34: Setting The Date And Time
Menus And Functions 5.8.1 Setting the date and time > Fig. 5-12: Submenu – Setting the date and time Button Description Time display Presentation: Hour : Minute Display of the date Presentation: Day.Month.Year Change date or time To activate the input fields, press the button. -
Page 35: Adjusting The Tool Light
Menus And Functions Button Description Brightness Level 2: The LCD has medium illumination. This is the default setting that is used when none of the buttons are selected (outlined in green). Brightness Level 3: The LCD is brightly lit. 5.8.3 Adjusting the tool light This menu is only available in the FastApps mode. -
Page 36: Setting The Shut-Off Properties
Menus And Functions 5.8.4 Setting the shut-off properties This menu is only available in the FastApps mode. In the mPro mode, the values can only be changed via the controller. > Fig. 5-15: Submenu – Setting the shut-off properties Button Description Shutoff after idle mode. -
Page 37: Setting The Pin
Menus And Functions 5.8.6 Setting the PIN Up to three PINs for three access levels can be defined. With the access levels, different menus can be available. If a PIN is defined, then the menus can be opened. However, changes can only be made after entering the required PIN. - Page 38 Menus And Functions Enter a PIN (a PIN consists of four numbers) Enter four numbers. The number on the lock indicates which PIN must be entered. Use the buttons to increase/decrease the numbers between 0 and 9. Use the button to switch between four input fields. Confirm the PIN with the button.
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Page 39: Locking A Menu
Menus And Functions 5.8.7 Locking a menu > Fig. 5-20: Submenu – Locking a menu Button Description Lock activated. To open the main menu from the run screen, a PIN must be entered. Unlocking is pos- sible with each access level. The requirement is that a PIN has already been defined. PIN lock disabled. - Page 40 Menus And Functions Fig. 5-22: Menu – Diagnostics Button Description Speed test Angle test Torque test Calibration value Voltage Counters status Maintenance counter Tool constant If an accessory is used, one of the buttons is displayed depending on the type: •...
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Page 41: Speed Test
Menus And Functions Button Description Gyroscope • • Combi Accessory Accessory is not detected • ► Perform software update with a newer software version. The latest software ver- sion can be found at: https://software.apextoolgroup.com/current-software-packages/celltek/ 5.9.1 Speed test This test function enables an evaluation of the speed. The speed measurement is based on the angle information from the motor. -
Page 42: Torque Test
Menus And Functions > Fig. 5-24: Submenu – Angle test ► To start the tests, keep the start trigger pressed. Symbol Description Display of the shut-off angle of 360°. Display of the angle. The displayed angle should be close to 360°. 5.9.3 Torque test With the torque test, the functionality of the measuring sensor can be checked, and the torque measure-... -
Page 43: Calibration Value
Menus And Functions 5.9.4 Calibration value This test function allows an evaluation of the calibration voltage. > Fig. 5-26: Submenu – Calibration value Button Description Display of the neutral position value for the measuring sensor. The displayed value should be at 0 V. The tolerance limits are ± 0.2 V. 5.9.5 Voltage >... -
Page 44: Counters Status
Menus And Functions 5.9.6 Counters status > Fig. 5-28: Submenu – Number of tightenings Button Description Display of the number of all previous tightenings. 5.9.7 Maintenance Counter Tool maintenance information helps to keep the tool in regular circulation for maintenance and service. With this maintenance/service offering, common wear parts are maintained or replaced. -
Page 45: Torque Calibration Value
Menus And Functions 5.9.8 Torque calibration value In Torque calibration value, the torque calibration value of the tool can be adjusted. This may be necessary if the torque of the tool changes due to wear. This menu is only available in the FastApps mode. In the mPro mode, the menu is hidden. >... -
Page 46: Wlan Communication
Menus And Functions Symbol Description Display of the barcode type. The symbol is only displayed if a 2D reader is used. - No function - Display of the gyroscope angle. The symbol is only displayed if a gyroscope is used. Display of the software version for the accessory. - Page 47 Menus And Functions Button Description SSID display. IP address display. If the IP address is assigned twice, the symbol is displayed in the run screen.. ► Then change the IP address. Network mask display. Gateway display. MAC address display. Host name display. Display of the IP address of the controller that is actively connected to the tool.
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Page 48: Activating/Deactivating Wlan Connection
Menus And Functions 5.10.1 Activating/deactivating WLAN connection This menu is displayed when the WLAN connection is to be activated or deactivated. > Fig. 5-33: Submenu – Activating/deactivating WLAN connection Press the button to switch between the following options. The visible option is active. A simultaneous WLAN and Bluetooth connection is not possible. -
Page 49: Bluetooth Communication
Menus And Functions As soon as the EAP-TLS encryption is parameterized, the symbol is displayed. The date until the EAP-TLS certificate file is valid, is displayed next to the symbol. The background color of the date indicates its status: Color Display Description White... -
Page 50: Activating/Deactivating Bluetooth
Menus And Functions Button Description Select the node number. • The IP address ranges from 192.168.245.101 to 192.168.245.107 and depends on the node number. Example: Tool 3 has the IP address 192.168.245.103. Ensure that each node number is assigned only once. •... -
Page 51: Scanning Bluetooth Devices
Menus And Functions 5.11.2 Scanning Bluetooth devices The scan will continue as long as the menu is open. > Fig. 5-36: Submenu – Scanning Bluetooth devices Button Description List of all devices detected during scanning. • All devices with which a Bluetooth connection is possible are displayed. The tool can only connect to a controller of the mPro200GC-AP series. -
Page 52: Utility
Menus And Functions Button Description ► Press to disconnect the Bluetooth connection. The Bluetooth connection to the device is interrupted. The Disconnect Bluetooth connection menu is exited. 5.12 Utility Fig. 5-38: Menu – Utility Button Description Display of the software versions. Reset to factory settings. -
Page 53: Carry Out A Software Update
Menus And Functions Symbol Description Display of the software version for the operating system. Display of the software version for the servo. Display of the software version for the display. Display of the version for the display bootstrap. Display of the version for the display failsafe. Display of the hardware version and revision. -
Page 54: Resetting To Factory Settings
Menus And Functions Fig. 5-40: Update process The software update is finished when the tool restarts. 5.12.3 Resetting to factory settings > Fig. 5-41: Submenu – Resetting to factory settings Button Description ► Press and hold the button to cancel the process. The tightening results and the torque graphs are not deleted. -
Page 55: Tightening Sequence
Tightening sequence Tightening sequence In the FastApps mode, there is a choice between two tightening sequences: Torque shutoff: Sequence 31 torque controlled, extended monitoring • Shut-off torque-controlled tightening sequence with torque and angle check. Torque Maximum Torque Shut-Off Torque Minimum Torque Threshold Torque Angle Minimum Angle... - Page 56 Tightening sequence The final speed must be lower than the standard speed. The angle counting starts when the Threshold Torque is reached. After switching off via the Shut-Off Torque/Shut-Off Angle, the torque that develops or the associated an- gle is compared with the Minimum/Maximum Torque and the Minimum/Maximum Angle and evaluated OK/NOK accordingly.
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Page 57: Troubleshooting
Troubleshooting Troubleshooting Messages on the Display Messages shown on the runscreen Symbol Possible cause Measure If WLAN is used, the IP address is assigned ► Change the IP address. twice. If Bluetooth is used, the node number is as- ► Change the node number. signed twice. -
Page 58: Error Messages
LCD interrupted. start. Wait until the tool has re- started. No CID available. ► Insert Cleco CID. CID not inserted correctly. ► Insert Cleco CID correctly. No signed CID. ► Use Cleco CID. CID is invalid. CID is damaged. - Page 59 Troubleshooting Error message Description MDSI Safety torque exceeded Rundown is not ok Torque encoder offset error Rundown is ok Rundown terminated by interruption of the start signal SS> Max. number of cycles for stick-slip exceeded Too many stick-slip edges TMAX Canceled by exceeding the max.
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Page 60: Tool Problems
Troubleshooting Tool problems Problem Possible cause Measure Tool does not start. No speed programmed. ► Check Linking group. In the mPro mode, select Navigator> Standard or Navigator> Basic. ► Check FastApps. In the FastApps mode: > Controller is waiting for tool ►... -
Page 61: Wlan Data Communication Problems
Troubleshooting Problem Possible cause Measure High torque is needed dur- If a high torque is needed for a longer period of ing a fastening sequence, time, e.g., for several turns, the number of run- e.g., for coated fasteners. downs that can be achieved with one battery charge will be significantly reduced. -
Page 62: Bluetooth Data Communication Problems
Troubleshooting WLAN data communication problems between controller and tool Problem Possible cause Measure No WLAN data communi- The IP address of the tool Check on the control screen: Navigator > cation between the control- is not correctly entered in Tool Setup, whether the IP address of the ler and tool. - Page 63 Index menu ............... 27 reset ..............32 select ............... 25 2D Reader ............45 FastApps mode ....... 7, 21, 24, 27 Final Speed ............. 32 Access point ............ 15 Accessory ............45 Gateway ............47 Advanced settings ........... 31 Gyroscope ............45 AN ..............
- Page 64 Selecting button ..........20 maximum ............31 Settings ............33 minimum ............31 Shut-off properties ........... 36 unit ..............36 Signal strength ..........47 Torque calibration value ........45 Software update..........53 torque shutoff ..........29 Software version ..........52 Torque shutoff ...........
- Page 66 POWER TOOLS SALES & SERVICE CENTERS Please note that all locations may not service all products. Contact the nearest Cleco® Sales & Service Center for the appropriate facility to handle your service requirements. Sales Center Service Center NORTH AMERICA | SOUTH AMERICA...
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