Table of Contents Safety Instructions Model Indication and How to Order Summary of Product elements Summary of product function Installation and Wiring Installation Wiring LED Indication, Settings and Status Monitoring LED indication Switch setting (Data transmission rate setting / Process data size) Parameter settings and status monitoring IODD file Data Storage...
Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of "Caution", "Warning" or "Danger". They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
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Safety Instructions Caution 1.The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.
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Operator This operation manual is intended for those who have knowledge of machinery using pneumatic equipment, and have sufficient knowledge of assembly, operation and maintenance of such equipment. Only those persons are allowed to perform assembly, operation and maintenance. Read and understand this operation manual carefully before assembling, operating or providing maintenance to the product.
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■NOTE Follow the instructions given below when designing, selecting and handling the product. The instructions on design and selection (installation, wiring, environment, adjustment, operation, described below must also be followed. maintenance, etc.) Product specifications •When conformity to UL is required, the SI unit should be used with a UL1310 Class 2 power supply. The SI unit is a UL approved product only if they have a mark on the body.
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Environment •Select the proper type of protection according to the environment of operation. IP69K protection is achieved when the following conditions are met. (1) The units are connected properly with fieldbus cable with M12 connector and power cable with M12 (M8) connector.
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Maintenance •Turn off the power supply, stop the supplied air, exhaust the residual pressure and verify the release of air before performing maintenance. There is a risk of unexpected malfunction. •Perform regular maintenance and inspections. There is a risk of unexpected malfunction. •After maintenance is complete, perform appropriate functional inspections.
Model Indication and How to Order EX430-SIL 1 Connector type, output specification M12 connector, 32 outputs, PNP (negative common) / source Fieldbus IO-Link : IO-Link is the first standardized IO technology worldwide (IEC 61131-9) for the communication with sensors and also actuators and it is being disseminated under a dedicated word mark/logo, No.EX※※-OMY0021...
Summary of Product elements Element Description Communication/ IO-Link communication interface for connection including power supply for power supply connector solenoid valves Output connector Output signal interface for solenoid valve manifold LED display to indicate the status of the SI unit ...
■Summary of product function I/O function This device can control 32 outputs for solenoid valve control and check device status using cyclic data communication via IO-Link system. Fault action Output action at a communication fault can be set by parameter, either Clear Output, Force Output or Hold Last State.
Installation and Wiring ■Installation Connect solenoid valve manifold to the SI unit. Dimensions for installation L: Dimensions n: Number of stations 133.4 166.4 199.4 232.4 265.4 298.4 331.4 364.4 397.4 -11- No.EX※※-OMY0021...
■Wiring Select the appropriate cables to mate with the connectors mounted on the SI unit. IO-Link communication and power supply connector layout (Port Class B) BUS IN: M12 5-pin plug, A-coded Designation Description +24 V for SI unit SV24 V +24 V for solenoid valve 0 V for SI unit IO-Link communication line...
LED Indication, Settings and Status Monitoring ■LED indication LED Status Description Green ON Power ON, IO-Link communication inactive Green OFF Power OFF Flashing Green IO-Link communication active Yellow ON Power for the solenoid valve is supplied PWR(V) Power for the solenoid valve is not supplied or outside the tolerance range (19 V or less) ■Switch setting (Data transmission rate setting / Process data size) The switch should only be set with the power supply turned off.
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(16) 0x0011 www.smcworld.com Vendor Text (17) EX430-SIL1_in/out_ 0x0012 0/4 byte_COM3 Product Name (18) (It depends on switch 3 setting 0x0013 EX430-SIL1 Product ID (19) 0x0014 SI unit Product Text (20) 0x0015 4 "xxxxxxxx" Serial Number (21) 0x0016 5 Hardware Revision HW-Vx.y...
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Coding of SystemCommand (index 2) For ParamDownloadStore, Device reset, Application reset, Restore factory settings or Output switching count value reset, the ISDU Index 0x002 (SystemCommand) should be used. The buttons, a command interface to the SI unit, labelled with the following command name (except ParamDownloadStore) are displayed in the IO-Link Tool.
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Device Access Locks (index 12) For Device Access Locks, the following Device locking possibilities are specified. Value Definition unlocked parameter (write) access locked data storage locked parameter (write) access locked and data storage locked Parameter (write) access: If the "Parameter (write) access" bit is set in the SI unit, write access to all SI unit parameters over the IO-Link communication is inhibited for all read/write parameters of the SI unit except the parameter Device Access Locks.
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{0,0,0,0} (87) Circuit Status OUT0 to OUT31) 0: normal 1: open circuit 0xA0 string Order Number EX430-SIL1 (160) 0xA1 string Lot Information yyyy/mm/dd (161) : "yyyymmdd" indicates the file production date. yyyy is the year, mm is the month and dd is the day.
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Application Specific Parameters (continue) Data Index Sub- Access Data Parameter name Default Storage Description 1 (dec) index type 2 Output status for short circuit 0x58 Output Short (individual status from 1,2,3,4 {0,0,0,0} (88) Circuit Status OUT0 to OUT31) 0: normal 1: short circuit Set count threshold of output switching count...
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Structure of Output Fault Action / Output Fault Value Parameter (index 84, 85) Set the output (output 0 to output 31) at a IO-Link communication fault with two indexes. For each output assignment, bit 0 corresponds to output 0 and bit 1 corresponds to output 1 by sub index. Set the values below 2 bits for all outputs.
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Structure of Output Open Circuit Detection Parameter (index 86) Determine enable/disable of the open circuit detecting function of each output (output 0 to output 31) by four 8-bit long sub-index. Bit 0 in the bit field corresponds to Output 0, Bit 1 to Output 1 and so on. An example of setting is shown below.
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Structure of Output Switching Counts Set Point (index76) Set count threshold of output switching count of each output (output 0 to output 31) with 32 bit length respectively. Sub index 1 corresponds to output 0, sub index 2 corresponds to output 1 and so on. For each output, the threshold can be set up to 4,294,967,295 (0xFFFFFFFF).
■Output number layout / Process data The process data of this product is designed with byte array base data type, so the byte order when solenoid output is allocated on the PLC memory is based on the endian type of the transmission format of the IO-Link master gateway upper communication, either big endian format or little endian format.
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For the fieldbus / Industrial Ethernet with the little endian transmission format (e.g. EtherNet/IP, EtherCAT, CC-Link IE Field) -24- No.EX※※-OMY0021...
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The output numbering refers to the solenoid position on the manifold and starts at zero. Standard wiring of the manifold is for a double-solenoid valve. The output number starts at the A side and then B side in that order as shown in figure a.
■Input number layout / Process data In this product, Device Status can be added to input data by the switch setting (Page 13). (Refer to the table below) Bit offset Index 36 (Device Status) value Status definition Details In normal operation Maintenance Output switching counter value over-run...
Troubleshooting and Maintenance ○Troubleshooting chart When any malfunction is observed, it is recommended to perform the following troubleshooting. SI unit SI unit Refer to fault malfunction COM LED is OFF No.1 SI unit Refer to fault PWR (V) LED is OFF No.2 SI unit COM LED Refer to fault...
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○Troubleshooting table Fault No.1 Fault Probable cause Recommended error handling Recommended action Re-tighten the IO-Link cable. Defective IO-Link (Replace the cable if it is broken) Check the condition of the IO-Link cable cable wiring for SI wiring to the SI unit. Correct the IO-Link cable wiring unit operation layout.
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Fault No.4 Fault Probable cause Recommended error handling Recommended action If the inspection level of the Master port in Connect the SI unit with a which the SI unit is connected is Device ID that matches the ID TYPE_COMP, Check the Device ID of the Master port has configured in the Master port.
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Fault No.6 Fault Probable cause Recommended error handling Recommended action Tighten the screws with the Poor connection Check if there are any loose screws making specified tightening torque between SI unit and the connection between the SI unit and the (i.e.
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■Maintenance Replacement of the SI unit •Remove the screws which secure the SI unit to the manifold. •Removal the manifold wiring from the SI unit. •Replace the SI unit. •Re-tighten the removed screws to the specified tightening torque. (0.8 Nm) Precautions for maintenance (1) Be sure to switch off the power.
Specification ■Specifications General specifications Item Specifications Ambient temperature -10 to +50 Ambient humidity 35 to 85%RH (No condensate) Ambient temperature for storage -20 to +60 Withstand voltage 500 VAC applied for 1 minute Insulation resistance 500 VDC, 10 MΩ or more Operating atmosphere No corrosive gas Enclosure...
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IO-Link communication specifications Item Specifications Protocol IO-Link version 1.1 Data transmission rate 230.4 Kbps (COM3) or 38.4 kbps (COM2) selectable EX430-SIL1 0.8 ms (in/out 0/4 bytes, COM3) EX430-SIL1 3.4 ms (in/out 0/4 bytes, COM2) Process data minimum cycle time EX430-SIL1...
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