Lopi 564CF 25K GS2 Installation Manual
Lopi 564CF 25K GS2 Installation Manual

Lopi 564CF 25K GS2 Installation Manual

Deluxe fireplace
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WARNING:
If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
DO NOT MODIFY THIS APPLIANCE.
-
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance may be installed in
an aftermarket permanently
located, manufactured home (USA
only) or mobile home, where not
prohibited by local codes.
This appliance is only for use
with the type(s) of gas indicated
on the rating plate. A conversion
kit is supplied with the appliance.
Installation Manual
Installer:
After installation give this manual to the home-
owner and explain operation of this heater.
 Copyright 2019, T.I.
$10.00
100-01508
564 GSR2 25K CF
Deluxe Fireplace
Installation Manual
• Direct Vent Fireplace
• Natural Gas or Propane
• Vent Horizontally or Vertically
• Standard Residential
• Mobile Home Approved
Listed by
AS/NZS 5263.1.8
IAPMO-R&T OCEANA
Dragon Wholesaling Pty. Ltd.
12/23/2024
GMK 10022
Unit 4, 16 Lexington Drive
Bella Vista NSW
Australia 2153

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Summary of Contents for Lopi 564CF 25K GS2

  • Page 1 564 GSR2 25K CF Deluxe Fireplace Installation Manual • Direct Vent Fireplace • Natural Gas or Propane • Vent Horizontally or Vertically • Standard Residential • Mobile Home Approved Listed by AS/NZS 5263.1.8 GMK 10022 IAPMO-R&T OCEANA WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
  • Page 2: Overview

    Introduction Overview This manual details the installation requirements for the 564 GSR2 25K CF fireplace. For operating and maintenance instructions, refer to the 564 GSR2 25K CF Owner's Manual. © Travis Industries 12/23/2024 - 1508 564 GSR2 25K CF (AUST)
  • Page 3: Table Of Contents

    Table of Contents Overview ............2 Intake Restrictor Adjustment ......23 Diffuser Plate Adjustment ........24 Installation Options ........6 Rear Vent Configuration with Horizontal Heating Specifications ........6 Termination (no vertical rise) ..... 25 Dimensions ............ 6 Rear Vent Configuration with Horizontal Packing List ...........
  • Page 4: Safety Precautions

    Safety Precautions Safety Warnings • Failure to follow all of the requirements may result in property damage, bodily injury, or even death. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns.
  • Page 5 Safety Precautions Safety Warnings (continued) • Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near the appliance. • Light the heater using the built-in igniter. Do not use matches or any other external device to light your heater.
  • Page 6: Features And Specifications

    Features and Specifications Installation Options • Residential or Mobile Home • Internal or External Chase Straight or Corner Placement Horizontal or Vertical Vent • • • Flush or Recessed Face • Bedroom Approved Raised or Floor Placement • Heating Specifications Natural Gas Propane Approximate Heating Capacity (in square meters)*...
  • Page 7: Packing List

    Finalizing the Installation (for qualified installers only) Packing List Propane Conversion Kit (Front #60 Orifice, Rear #60 Orifice, Pilot Orifice 0.14 LP). • Thimble (sku# 250-04833) • • Remote • Insulation and Heat Shield (for rear vent conversion) • Exhaust Deflector (used for min. rear vent configurations only) •...
  • Page 8: Standoff And Drywall Support Preparation

    Finalizing the Installation (for qualified installers only) Standoff and Drywall Support Preparation The two standoffs and three drywall supports are shipped in the flat position. Make sure to bend (and • secure) the standoffs and drywall supports as shown below. ©...
  • Page 9: Top Vent Or Rear Vent Configuration

    Finalizing the Installation (for qualified installers only) Top Vent or Rear Vent Configuration This appliance is shipped in the top vent configuration. To change to the rear vent configuration, follow the directions below. NOTE: the vent configuration affects several aspects of installation (framing, maximum vent rise, maximum vent run).
  • Page 10 Finalizing the Installation (for qualified installers only) Converting the Fireplace to Rear Vent Configuration (continued) © Travis Industries 12/23/2024 - 1508 564 GSR2 25K CF (AUST)
  • Page 11: Finalizing The Installation

    Finalizing the Installation (for qualified installers only) FOR REAR VENT APPLICATIONS WITH NO VERTICAL RISE ONLY • When using a rear vent configuration with no vertical rise (see page 25) remove and discard the exhaust restrictor and install the exhaust deflector (included with the fireplace) as shown below. Remove and discard the exhaust restrictor (keep the...
  • Page 12: Fireplace Placement Requirements

    Finalizing the Installation (for qualified installers only) Fireplace Placement Requirements Fireplace must be installed on a level surface capable of supporting the fireplace and vent • Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet) •...
  • Page 13: Minimum Framing Dimensions

    Finalizing the Installation (for qualified installers only) Minimum Framing Dimensions WARNING When using a CoolSmart TV kit, see section: “CoolSmart TV - Framing the Chase” on page 58. Min. Framing – With CoolSmart TV Kit When using a CoolSmart TV kit, see section: “CoolSmart TV - Framing the Chase” on page 58 of this manual or the installation instructions included with the kit for minimum framing dimensions.
  • Page 14: Nailing Brackets

    Finalizing the Installation (for qualified installers only) Nailing Brackets The fireplace has nailing brackets on both sides. Once in place, secure the fireplace to the framing. NOTE: Make sure the fireplace is square and plumb when securing the fireplace. SPECIAL NOTE WHEN USING “SUBMERGED FACING” OPTION Most installations use the “Standard Facing”...
  • Page 15: Corner Installations - Top Vent Configuration

    Finalizing the Installation (for qualified installers only) Corner Installations - Top Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 1/2" (13mm) Clearance 14-1/4" (362mm) 47-5/8" Min. (1210mm) NOTE ON PIPE SHIELD: When venting horizontally in a corner application, one side of...
  • Page 16: Gas Line Requirements

    Finalizing the Installation (for qualified installers only) Gas Line Requirements The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1 and • the requirements listed below. • The fireplace and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig.
  • Page 17: Gas Line Location

    Finalizing the Installation (for qualified installers only) Gas Line Location NOTE FOR RIGID PIPE: When using rigid pipe, you may wish to disconnect the shutoff valve from the fireplace and route the pipe through the fireplace wall. First, disconnect the gas line from the shutoff valve (see step 1 below).
  • Page 18: Electrical Connection (Required)

    Finalizing the Installation (for qualified installers only) Electrical Connection (required) The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified • installer and must meet all local codes. Make sure the household breaker is shut off prior to working on any electrical lines. •...
  • Page 19: Accessing The Area Under The Burner

    Finalizing the Installation (for qualified installers only) Accessing the Area Under the Burner The lower panel may be removed to access components. This is required when relocating the electrical or gas inlet location or installing the LP regulator. (a) Loosen the four nuts. (b) Lift the panel up, rotate it forward and remove.
  • Page 20: Vent Requirements

    Finalizing the Installation (for qualified installers only) Vent Requirements • The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use it's own separate vent system.
  • Page 21: Approved Vent

    Finalizing the Installation (for qualified installers only) Approved Vent Rear Vent Configurations Horizontal Terminations: use 8" (203mm) diameter Dura-Vent Model Direct-Vent Pro*. • Vertical Terminations: use 8" (203mm) diameter Dura-Vent Model Direct-Vent Pro* for the initial • horizontal run and 90° upward elbow. Then attach the 8" (203mm) to 6-5/8" (168mm) reducer (Travis part # 98900165) to the elbow.
  • Page 22: Approved Vent Configurations

    Finalizing the Installation (for qualified installers only) Approved Vent Configurations Restrictor Position Intake and exhaust restrictors are built into the appliance to adjust the flow rate of intake air and • exhaust gases. Depending upon the vent configuration, you may be required to adjust the restrictor positions.
  • Page 23: Intake Restrictor Adjustment

    Finalizing the Installation (for qualified installers only) Intake Restrictor Adjustment The intake restrictor is located on the back wall of the firebox. To adjust the restrictor, follow the steps below: © Travis Industries 12/23/2024 - 1508 564 GSR2 25K CF (AUST)
  • Page 24: Diffuser Plate Adjustment

    Finalizing the Installation (for qualified installers only) Diffuser Plate Adjustment Certain vent configurations require the diffuser plate to be adjusted (refer to the approved vent configuration charts for details). Position # 1 is stock (bent). Position # 2 is flattened. See the directions below to change the diffuser to position #2.
  • Page 25: Rear Vent Configuration With Horizontal Termination (No Vertical Rise)

    Finalizing the Installation (for qualified installers only) Rear Vent Configuration with Horizontal Termination (no vertical rise) The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and • diffuser positions. Use 8” diameter vent. •...
  • Page 26: Rear Vent Configuration With Horizontal Termination (With Vertical Rise)

    Finalizing the Installation (for qualified installers only) Rear Vent Configuration with Horizontal Termination (with vertical rise) The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and • diffuser positions. Up to four elbows (45° or 90°) may be used. •...
  • Page 27: Rear Vent Configuration With Vertical Termination

    Finalizing the Installation (for qualified installers only) Rear Vent Configuration with Vertical Termination The termination must fall • within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. • Up to four elbows (45° or 90°) may be used.
  • Page 28: Top Vent Configuration With Horizontal Termination

    Finalizing the Installation (for qualified installers only) Top Vent Configuration with Horizontal Termination The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and • diffuser positions. Up to four elbows (45° or 90°) may be used. •...
  • Page 29: Top Vent Configuration With Vertical Termination

    Finalizing the Installation (for qualified installers only) Top Vent Configuration with Vertical Termination The termination must fall • within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. • Up to four elbows (45° or 90°) may be used.
  • Page 30: Termination Requirements

    Finalizing the Installation (for qualified installers only) Termination Requirements Vent Terminations Must Comply with AS/NZS 5601.1 Venting terminals shall not be recessed into a wall or siding. Minimum 9" (229mm) clearance from any door or window Minimum 12" (305mm) above any grade, veranda, porch, deck or balcony Minimum 1"...
  • Page 31: Hearth Requirements

    Finalizing the Installation (for qualified installers only) Hearth Requirements © Travis Industries 12/23/2024 - 1508 564 GSR2 25K CF (AUST)
  • Page 32: Optional Tile Stop Removal

    Finalizing the Installation (for qualified installers only) Optional Tile Stop Removal This fireplace includes an optional tile stop above the glass frame. It is typically removed if the front • of the fireplace is left exposed. If using tile or other non-combustible facing over the front of the fireplace, the tile stop is left in place to help support the facing.
  • Page 33: Facing Requirements

    Finalizing the Installation (for qualified installers only) Facing Requirements The front of fireplace may be left uncovered (see “a” below). • NOTE: A custom trim will be required to fill the gap between the wall sheeting and fireplace if finishing in this manner.
  • Page 34: Mantel Requirements

    Finalizing the Installation (for qualified installers only) Mantel Requirements Combustible Mantels Use the table below to determine the maximum mantel depth allowed. The mantel depth (measured • from the front of the fireplace) must fall in the shaded portion of the table. NOTE: Any combustible material that protrudes more...
  • Page 35: Steps For Finalizing The Installation

    Finalizing the Installation (for qualified installers only) Steps for Finalizing the Installation Remove the glass (see page 37). NOTE: If using propane (LP) convert the appliance prior to installing the logs. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up.
  • Page 36: Air Shutter Adjustment

    Finalizing the Installation (for qualified installers only) 10. Check the air shutter following the directions below. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting. Adjust the air shutter, if necessary, to achieve the correct looking flame. Air Shutter Adjustment 11.
  • Page 37: Barrier Removal

    Finalizing the Installation (for qualified installers only) Barrier Removal A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.
  • Page 38: Glass Frame Removal And Installation

    Finalizing the Installation (for qualified installers only) Glass Frame Removal and Installation Warning: The appliance must be completely cool before removing the glass. Warning: Do not strike or slam the glass. Note: Remove the barrier before removing the glass (see previous page). Replace barrier after replacing the glass.
  • Page 39: Glass Frame Removal And Installation (Continued)

    Finalizing the Installation (for qualified installers only) Glass Frame Removal and Installation (continued) The latch can come loose from glass frame anchor. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the latch if it becomes loose. ©...
  • Page 40: Shipping Retaining Nut Removal

    Finalizing the Installation (for qualified installers only) Shipping Retaining Nut Removal (2) 3/8” nuts secure the rear burner to the fireplace for shipping purposes. Remove and discard the nuts (see below). Right Rear Corner Left Rear Corner of Rear Burner of Rear Burner Remove and discard nuts NOTE: Do not reinstall the shipping nuts.
  • Page 41: Ember Bed Glass And Ember Material Installation

    Finalizing the Installation (for qualified installers only) Ember bed Glass and Ember Material Installation Ember bed Glass Installation Make sure the ember skirt is in place. The skirt hooks over the front of the ember platform and • slopes outward toward the glass. The skirt helps keep the glass and ember material from falling off the platform when the glass is removed.
  • Page 42: Ember Material Installation

    Finalizing the Installation (for qualified installers only) Ember Material Installation Once the ember glass installation is complete, place a generous amount of ember material on the • firebox floor on either side of the firebox. Completely cover any visible metal on the firebox floor. NOTE: Make sure no ember material is placed directly on the burner.
  • Page 43: Log Set Installation

    Finalizing the Installation (for qualified installers only) Log Set Installation Installation Warnings NOTE: If using propane (LP), convert the appliance before installing the log set. If using firebacks, install them prior to installing the log set. The logs are fragile, especially after being exposed to heat. •...
  • Page 44 Finalizing the Installation (for qualified installers only) Installation Rear Log The rear log has two pockets that insert over two tabs on the back burner (see photos below). Place the log in place and push it back. The log straddles the burner and does not cover any burner holes. ©...
  • Page 45: Right Log

    Finalizing the Installation (for qualified installers only) Left Log The left log has two flat surfaces on the bottom. Place the log so the flat surfaces rest against the burner as shown below. Make sure the log does not block any burner holes. Right Log The right log has a channel on the bottom that fits over the ridge on the burner.
  • Page 46: Front Left Log

    Finalizing the Installation (for qualified installers only) Front Left Log The front left log has a channel that fits over the grate. When in place, the knob on the front of the log fits over the grate as well. Front Ember Chunk The front ember chunk has a groove on the bottom that fits over the grate.
  • Page 47: Center Twig

    Finalizing the Installation (for qualified installers only) Center Twig The center twig is shown below. It has a pin on the bottom side. When in place, the fork on the front straddles the grate and the pin rests on the rear burner (make sure it is not over any burner holes). Center Log The center log has a hole on the back and a fork on the front.
  • Page 48: Center Left Twig

    Finalizing the Installation (for qualified installers only) Left Twig The left twig has a hole on the bottom that fits over the locating pin on the front left log. Place the twig as shown below. The front left log has a groove that will point the twig upwards and to the right. Center Left Twig The center left twig is flat on the bottom with one hole.
  • Page 49: Right Twig

    Finalizing the Installation (for qualified installers only) Right Twig The right twig has a hole and a slot on the bottom that fit over the pins on the right log. When properly positioned, the log will be placed as shown below and to the right. ©...
  • Page 50: Ember Installation

    Finalizing the Installation (for qualified installers only) Ember Installation NOTE: The embers are included with the fireplace. Consult the installation manual for details on installing the embers. If using the Ember-Glo light, the embers are installed with the Ember-Glo light glass. Embers are provided to further enhance the firebox.
  • Page 51: Lp Conversion Instructions

    Finalizing the Installation (for qualified installers only) LP Conversion Instructions WARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life.
  • Page 52 Finalizing the Installation (for qualified installers only) Remove the manifold covers. NOTE: Discard the orifice gaskets and reinstall the manifold covers after changing the orifices 3. Follow the directions below to replace the orifice. 564 Orifice Numbers Front Rear © Travis Industries 12/23/2024 - 1508 564 GSR2 25K CF (AUST)
  • Page 53 Finalizing the Installation (for qualified installers only) Install the LP pilot orifice following the instructions below. (a) Use a 7/16” open-end wrench to remove the pilot hood. (b) Remove and discard the Natural Gas (NG) orifice. Place the LP orifice in the pilot assembly then replace the pilot hood, tightening the pilot hood until it is snug (do not over-tighten).
  • Page 54: Optional Equipment

    Optional Equipment (for qualified installers only) Special Instructions for Fireback Installation - This fireplace may use existing 564 firebacks. However, the instructions included with the firebacks do not include the following caveats: Firebox Baffle and Exhaust Restrictor Must Be Removed To Install Firebacks (replace once firebacks in place) Firebox Baffle The baffle and exahaust restrictor have keyholes, allowing...
  • Page 55 Optional Equipment (for qualified installers only) Rear Air Deflector (behind the rear log) Must be Removed (replace after firebacks in place) Remove the rear burner. NOTE: when replacing make sure the burner is properly aligned and the holes on the tabs on the burner insert over the pins IDB01282 on the burner stand.
  • Page 56: Wiring Diagram

    Optional Equipment (for qualified installers only) CoolSmart TV – Installation Overview (Optional) The CoolSmart system is designed to redirect the convective heat of the fireplaces from the front of the unit, just above the glass, to a location higher on the wall. The use of this kit allows for reduced clearances to televisions and a recessed cavity above the fireplace.
  • Page 57 Optional Equipment (for qualified installers only) CoolSmart TV - Installation Requirements CoolSmart TV - Reduced Mantel Height When using this kit, disregard the combustible mantel requirements in the manual and follow the requirements shown to the right. If you wish to place a TV above the mantel, it must meet the following requirements: Minimum 1”...
  • Page 58 Optional Equipment (for qualified installers only) CoolSmart TV - Framing the Chase When using this kit, disregard the framing dimensions in the manual and follow the framing instructions shown below. 564 25K Standard 564 25K CleanFace 37-3/4” (959mm) 38-3/4” (985mm) 19-3/8”...
  • Page 59 Optional Equipment (for qualified installers only) CoolSmart TV - Installation Remove the grill from the manifold (2 screws hold it in place). Remove the rear-mounting brackets by loosening 1/4" screws and sliding it out of the keyhole slots. Determine the desired location of the bottom of the convection air outlet. Install a horizontal framing member at the desired height, parallel to the header.
  • Page 60 Optional Equipment (for qualified installers only) Secure the manifold to the upper framing using screws (not included). Secure to framing Re-attach the two rear mounting brackets (removed in step 6) to the bottom of the convection manifold. Leave the screws loose so the brackets can be positioned to the back of the chase. Secure the brackets to the chase using screws (not included).
  • Page 61 Optional Equipment (for qualified installers only) Grab on to the knockout with pliers and bend it back and forth until the remaining tabs break free. Discard the knock out plate. 10 Under each knock out plate, you will find a cover plate held in place with (2) ¼” screws. Use a nut driver or drill with an extension to remove the (2) screws.
  • Page 62 Optional Equipment (for qualified installers only) 11 You will need to remove a third cover plate on each side. Remove the 2 screws holding the cover plate in place. Reach in and remove the cover plate. You may discard the plates. 12 Repeat the above steps on the other end of the fireplace.
  • Page 63 Optional Equipment (for qualified installers only) 13 Insert a starter collar into each of the (2) holes that were uncovered in the previous step and bend the tabs to secure the starter collar to the fireplace. Seal the joints with silicone caulk or aluminum (U.L.
  • Page 64 Optional Equipment (for qualified installers only) 15 Stretch the included flex to its maximum length. Measure the distance between the starter collars on the fireplace and the inlets on the convection manifold. Cut the flex to the appropriate length and install between the fireplace and the manifold. Secure using (3) screws at every connection and seal the joints with silicone caulk or aluminum (U.L.
  • Page 65 Optional Equipment (for qualified installers only) CoolSmart TV - Using oval pipe to get past an obstruction 5” Flex to CoolSmart 5” 7-3/4” Manifold If a situation arises that obstructs the 5” round to 6” CoolSmart flex vent runs (such as oval adapter getting past a minimum sideways vent) you may transition the 5”...
  • Page 66 Optional Equipment (for qualified installers only) Wiring Diagram © Travis Industries 12/23/2024 - 1508 564 GSR2 25K CF (AUST)
  • Page 67 Notes © Travis Industries 12/23/2024 - 1508 564 GSR2 25K CF (AUST)
  • Page 68: Index

    Index Index Accessing the Area Under the Burner ..... 19 Packing List ............7 Additional Items Required ........7 Rear Vent Configuration with Horizontal Approved Vent Configurations ......22 Termination (no vertical rise) ......25 Barrier Removal ..........37 Rear Vent Configuration with Horizontal Dimensions ............

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