General Maintenance; 1� System Evaluation; 2� Inspection; 3� Periodic Cleaning - SPX FLOW Bolting System RWP55-BS Operating Instructions Manual

Two-stage hydraulic pump
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WARNING
• Disconnect the unit from the power supply before performing maintenance or repair
procedures.
• Repairs and maintenance are to be performed in a dust-free area by a qualified technician.
1. System Evaluation
The components of your hydraulic system — tools, pumps, hoses, and couplings — all must be:
• Rated for the same maximum operating pressure�
• Correctly connected�
• Compatible with the hydraulic fluid used.
A system that does not meet these requirements can fail, possibly resulting in serious injury� If you are in doubt
about the components of your hydraulic system, contact Power Team Technical Support�
2. Inspection
Keep a dated and signed inspection record of the equipment� Before each use, the operator or other
designated personnel should visually inspect for the following conditions:
• Excessive wear, bending, damage, or insufficient thread engagement.
• Leaking hydraulic fluid.
• Incorrectly functioning or damaged heads and caps�
• Loose bolts or cap screws�
• Damaged or incorrectly assembled accessory equipment�
• Modified, welded, or altered equipment.
• Bent or damaged couplers or port threads�
3. Periodic cleaning
: Contamination of the hydraulic fluid could cause the valve to malfunction. Loss of the
WARNING
load or personal injury could result.
Establish a routine to keep the hydraulic system as free from debris as possible�
• Seal unused couplers with dust covers�
• Keep hose connections free of debris� Equipment attached to a tool must be kept clean�
• Keep the breather-hole in the filler cap clean and unobstructed�
• Use only Power Team hydraulic fluid� Replace hydraulic fluid as recommended, or sooner if the fluid
becomes contaminated� Never exceed 300 hours of use between fluid changes�
4. Hydraulic Fluid Level
A� Check the fluid level in the reservoir after each 10 hours of use� The fluid level should be 1�3 cm (0�5 in�)
from the top of the fill hole when all cylinders are retracted�
B� Drain, flush, and refill the reservoir with an approved Power Team hydraulic fluid after every 300 hours of
use� The frequency of fluid changes depends upon general working conditions, severity of use, the overall
cleanliness and care given to the pump� Fluid should be changed more frequently when the system is not
operated regularly indoors�
© SPX FLOW, Inc.

GENERAL MAINTENANCE

10
Form No. 1000680
Rev. 5
Nov. 24, 2022

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