Tyco Electronics 58605-1 Instruction Sheet

Hand crimping tool assembly with die assembly

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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended-use, production operations is available.
Locator Assembly
(Supplied with
Die Assembly)
Front of Tool
(Locator Side)
Die Assembly
The PRO-CRIMPER III Hand Crimping Tool is a Commercial" grade tool
and is designed primarily for field installation, repair, maintenance work, or
prototyping in industrial, commercial, or institutional applications. Product
crimped with this tool will meet the crimp height requirement for hand tools in
the appropriate 114 series specification, but may not comply with other feature
parameters of the specification. Tyco Electronics offers a variety of tools to
satisfy your performance requirements. For additional information, contact the
Tooling Assistance Center at 1-800-722-1111.
TE Die Assembly
TE Locator Assembly
58605-2
{
}
Supplied with die assembly, also available separately.
Contact the Tooling Assistance Center or the Product Information Center at the numbers listed below for specific contact part numbers.
1. INTRODUCTION
PRO–CRIMPER III Hand Crimping Tool Assembly
58605–1 consists of Die Assembly 58605–2 and
PRO–CRIMPER III Hand Crimping Tool Frame
354940–1. The die assembly consists of crimping
dies and a locator assembly.
Read these instructions thoroughly before crimping
any contacts.
E
2009 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
PRO-CRIMPER* III Hand
Crimping Tool Assembly 58605-1
with Die Assembly 58605-2
Moving Jaw
Ratchet Adjustment Wheel
{
Contact Family
Junior Power
58516-1
Timer Seal
Figure 1
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Stationary Jaw
Back of Tool
(Wire Side)
Tool Marking (3)
Pivot Pin
Moving Handle
}
2
Size (mm
)
(Color)
2.5
(Yellow)
1.5
(Blue)
1.0
(Red)
Dimensions on this sheet are in millimeters [with
NOTE
inch equivalents provided in brackets]. Figures
i
and illustrations are for identification only and are
not drawn to scale.
Reasons for revision can be found in Section 11,
REVISION SUMMARY.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Instruction Sheet
408-4344
29 MAY 09
Rev A
PRO-CRIMPER III Hand
Crimping Tool Frame
354940-1
(408-9930)
Stationary Handle
Wire
Insul Dia
Strip Length
(mm [in.])
(mm [in.])
3.4
4.3-5.1
[.134]
[.169-.200]
3.4
3.8-4.6
[.134]
[.150-.181]
1 of 5
LOC B

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Summary of Contents for Tyco Electronics 58605-1

  • Page 1 114 series specification, but may not comply with other feature parameters of the specification. Tyco Electronics offers a variety of tools to satisfy your performance requirements. For additional information, contact the Tooling Assistance Center at 1-800-722-1111.
  • Page 2 408-4344 PRO-CRIMPER III Hand Crimping Tool Assembly 58605-1 Locator Tool Frame Assembly Insulation Die Retaining Pins Crimper Chamfer Wire Crimper Offset Wire Anvil Chamfer Short Die Retaining Long Die Retaining Screw Insulation Anvil Screw Figure 2 2. DESCRIPTION screw just enough to hold the dies in place. Do not (Figures 1 and 2) tighten the screw completely at this time.
  • Page 3: Crimping Procedure

    408-4344 PRO-CRIMPER III Hand Crimping Tool Assembly 58605-1 4. CONTACT SUPPORT ADJUSTMENT 7. Remove and inspect the contact. (Figure 3) 8. Make another sample crimp. If the contact is NOTE The contact support is preset prior to shipment, straight, tighten the contact support screw. If the but minor adjustment may be necessary.
  • Page 4: Section 7, Crimp Height Adjustment

    408-4344 PRO-CRIMPER III Hand Crimping Tool Assembly 58605-1 3. Position the contact so that the mating end of Position Point the contact is on the locator side of the tool, and so on Center of that the open “U” of the wire and insulation barrels Wire Barrel must face the top of the tool.
  • Page 5: Maintenance

    408-4344 PRO-CRIMPER III Hand Crimping Tool Assembly 58605-1 8. MAINTENANCE Order the repair kit and replaceable parts through your tyco Electronics representative, or call Ensure that the tool and dies are clean by wiping 1–800–526–5142, or send a facsimile of your them with a clean, soft cloth.

This manual is also suitable for:

Pro-crimper iii58605-2

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