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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low
volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
Crimping Die
Part Number
Color Code Dot
1490597-1
Red
1490598-1
Blue
1490599-1
Yellow
1490406-1
Red
1490700-1
Blue
(1)
Not to be used for splices
1. INTRODUCTION
The crimping die assemblies listed in Figure 1 crimp TERMINYL* terminals and splices onto wire sizes 8
through 1/0 AWG. Refer to Figure 1 to ensure compatibility of crimping die, head or tool, and wire size.
NOTE
Dimensions in this document are in millimeters [with inches in brackets]. Figures and illustrations are for reference only and
are not drawn to scale.
For detailed information about the head or tool, refer to the instructions packaged with the head or tool.
Reasons for reissue of this instruction sheet are provided in Section 8, REVISION SUMMARY.
2. DESCRIPTION
Each crimping die consists of a stationary die (nest) and a moving die (anvil). The stationary die features a
locator. Each die contains a color code dot that matches the color code of the terminal and splice. When
mated, the dies form a crimping chamber.
© 2017 TE Connectivity Ltd. family of companies.
All Rights Reserved.
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
Crimping Die Assemblies;
PN 1490406-1, PN 1490597-1, PN 1490598-1,
PN 1490599-1, and PN 1490700-1
Wire Size
(AWG)
Hydraulic Crimping Heads
8
6
1490745-1, 1490746-1, 1490747-1, 1976230-1
4
2
1490746-1, 1976230-1
1/0
Figure 1
PRODUCT INFORMATION 1-800-522-6752
Head or Tool
Hydraulic Hand Tool(s)
(1)
1490748-1, 1490749-1
(1)
1490749-1
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com.
Instruction Sheet
408-8704
Rev B
02 JAN 17
1 of 10
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Summary of Contents for TE Connectivity 1490406-1
- Page 1 1 of 10 All Rights Reserved. For latest revision and Regional Customer Service, visit our website at www.te.com. *Trademark TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
- Page 2 408-8704 3. DIE INSTALLATION AND REMOVAL (FIGURE 2) CAUTION DO NOT operate the tool without the dies. DANGER To avoid personal injury, ALWAYS release hydraulic pressure to hose or control and disconnect power unit from power supply before installing or removing dies. Figure 2 3.1.
-
Page 3: Crimping Procedure
408-8704 4. CRIMPING PROCEDURE 4.1. Crimping Terminals DANGER Avoid personal injury. When operating tool or power unit, exercise caution while holding terminals or wire near the crimping area. 1. Strip wire to the dimensions listed in Figure 3. DO NOT nick or cut the wire strands. Wire Strip Length Wire Size TERMINYL Terminal and Splice... - Page 4 408-8704 Figure 4 4.2. Crimping Splices DANGER Avoid personal injury. When operating tool or power unit, exercise caution while holding splice or wire near the crimping area. 1. Strip wires to the dimensions listed in Figure 3. DO NOT nick or cut the wire strands. 2.
- Page 5 408-8704 6. When crimp is completed, remove the latch pin, open the yoke and remove the splice. NOTE If splice sticks in the die after crimping, apply a rocking action to the terminal to loosen it from the die. Wipe light oil on the dies to prevent sticking, or spray dry lubricant.
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Page 6: Crimp Inspection
408-8704 5. CRIMP INSPECTION Inspect crimped terminals and splices by checking the features described in Figure 7. Use only the terminals and splices that meet the conditions shown in the “ACCEPT” column. Figure 7 6 of 10 Rev B... -
Page 7: Maintenance / Inspection
Regular inspections should include checking torque setting of (4) screws in accordance with Figure 8. Torque (4) Screws in Accordance with Figure 8. Screw Torque Setting Crimping Die Wire Size Specification (AWG) (inch-pounds) 1490597-1 1490598-1 1490599-1 1490406-1 1490700-1 Figure 8 7 of 10 Rev B... - Page 8 408-8704 6.1. Daily Maintenance It is recommended that each operator of the dies be made aware of-and responsible for-the following steps of daily maintenance: 1. Remove dust, dirt, and other contaminants with a clean brush, or a soft, lint--free cloth. Do NOT use objects that could damage the dies.
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Page 9: Replacement And Repair
Order replacement parts through your TE Connectivity Representative, or call 1-800-526-5142, or send a facsimile of your purchase order to 1-717-986- 7605, or write to: CUSTOMER SERVICE (038-035) TE CONNECTIVITY CORPORATION P.O. BOX 3608 HARRISBURG, PA 17105—3608 NOTE Dies may be returned for evaluation and repair. -
Page 10: Revision Summary
Add screw torque and LOCTITE application to process; resulting in a new Figure 8, renumbering of subsequent Figures, and CAUTIONS in SECTIONS 6 and 8. Replacement Parts Part Number for Crimping Die Assembly Item Description 1490597-1 1490598-1 1490599-1 1490406-1 1490700-1 Assy 1490407-4 1490407-3 1490407-2 1490407-1 1490407-5 Die, Moving...
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