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TE Connectivity HVA280 RA Manual

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Contents
1.
Introduction .................................................................................................................................... 2
Content ................................................................................................................................... 2
Processing Notes .................................................................................................................... 2
2.
Applicable Documents ................................................................................................................... 2
Customer drawings and documents ........................................................................................ 2
3.
Cable selection and termination components ................................................................................. 2
Header .................................................................................................................................... 2
4.
Assembly Instructions .................................................................................................................... 3
Assembly overview ................................................................................................................ 3
Security Advice ...................................................................................................................... 4
Header Connector Assembly .................................................................................................. 5
5.
Mating plug with header , Lock CPA ............................................................................................. 9
6.
Connector unmating ..................................................................................................................... 10
HIGH-VOLTAGE - MORTAL DANGER
- This connector is intended for use in high-voltage applications. Special care must be
applied to ensure that the connector functions as intended.
- If you suspect that the connector has been modified, damaged, contaminated, or
otherwise compromised, please discontinue its use immediately.
-This connector should only be serviced by a trained and qualified technician.
©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
Indicates Change
*Trademark. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
Application
Specification
Document Class 1
HVA280 RA header with HVIL
114-32332
13 MAR 2019 Rev A
1 of 12
LOC

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Summary of Contents for TE Connectivity HVA280 RA

  • Page 1: Table Of Contents

    ©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company 1 of 12 All Rights Reserved Indicates Change *Trademark. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.

  • Page 2: Introduction

    13 MAR 2019 Rev A Introduction Content This application specification provides the guidelines to be followed for HVA280 RA header with HVIL. Processing Notes The processor is responsible for ensuring the quality of the manufacturing process and the proper function of the system. The warranty and liability are excluded, if quality deficiency or damages occurs by failing compliance to this specification or using not specified, not released tools and connector components.

  • Page 3: Assembly Instructions

    114-32332 Application Specification 13 MAR 2019 Rev A RECOMMENDED CABLE-SPECIFIC TERMINATION COMPONENTS HVIL contact CABLE PART NUMBER DESCRIPTION Cable Construction: 0.2-0.35 mm 5-968220-6 MQS 0.63 CB Contact Cable Construction: 0.5 mm 68221-6 MQS 0.63 CB Contact Assembly Instructions Assembly overview Figure 1 3 of 12...

  • Page 4: Security Advice

    114-32332 Application Specification 13 MAR 2019 Rev A Security Advice ATTENTION! - HIGH VOLTAGE APPLICATION - CABLE INSULATION MUST NOT BE DAMAGED! The assembly should only be performed by trained personnel. Avoid prolonged or repeated skin contact with silver plating terminal. (wear protective gloves). 4 of 12...

  • Page 5: Header Connector Assembly

    114-32332 Application Specification 13 MAR 2019 Rev A Header Connector Assembly Step 1 Strip the outer jacket off of the cable, the dimension defined in Application Specification as shown in Figure 3. ACC. TO SPEC. 114-18148 ACC. TO SPEC. 114-18021 Figure 2 Step 2 Apply terminals to cable using the tooling, method and dimensions and inspections detailed in Application Specification as shown in Figure 3.
  • Page 6 114-32332 Application Specification 13 MAR 2019 Rev A Alignment of contacts to the housing cavity Cavity Marking Figure 4 Step 5 Insert the cable assembly (MCP2.8 Contact) into inner housing until the locking lance of contact (primary lock) fully locked. Complete locking can be examined by gently pulling back the terminals.
  • Page 7 114-32332 Application Specification 13 MAR 2019 Rev A TPA IN PRE-LOCK POSITION TPA IN FINAL LOCK POSITION Figure 6 Step7 Check the outer housing sub-assembly that if the seal is present on the header. Align the polarization feature of the header with the polarization hole in the device, then push the header onto the device until it is seated against the face of device refer to Figure 8.
  • Page 8 114-32332 Application Specification 13 MAR 2019 Rev A Seal Polarization Header Mounting Polarization Hole in M4 Mounting Feature Hole (4 Places) Device Fasteners (4 Places) Figure 8 CAUTION Ensure that the fasteners are compatible with the header assembly and are capable of meeting the required torque.

  • Page 9: Mating Plug With Header, Lock Cpa

    114-32332 Application Specification 13 MAR 2019 Rev A CAUTION To avoid damage to the header assembly, ensure that the high-voltage power is disabled before conducting any continuity checks. CAUTION Avoid any probing that could damage the contacts or contact plating. Mating plug with header, Lock CPA NOTE For mating with plug assemblies 4-2103177-[ ], refer to 114-13259 for specific mating instructions.

  • Page 10: Connector Unmating

    114-32332 Application Specification 13 MAR 2019 Rev A If the assemblies do not fit together easily, check the following: — the keying of the header assembly matches the keying of the plug assembly — the header assembly and plug assembly are oriented 180 degrees Step3 Pull lightly on the plug assembly to ensure that the assemblies are fully mated.
  • Page 11 114-32332 Application Specification 13 MAR 2019 Rev A Step3 Depress the primary latch (located at the back of the plug assembly), and simultaneously pull the plug assembly straight away from the receptacle assembly until it stops. DO NOT pull the cable or cable seal retainer.
  • Page 12 13 MAR 2019 Rev A REVISION RECORD DATE NEW REVISED EDITION FOR SERIES PARTS 29MAR19 R.ZHANG 29MAR2019 TE Connectivity (Shanghai) Co., Ltd E.JIANG HEMS CONNECTOR /Automotive 29MAR2019 CHINA I.YIN 114-32332 29MAR2019 TITLE Application Specification for HVA280 RA header with HVIL 12 of 12...

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