Download
Share
Print this page
  1. Manuals
  2. Brands
  3. TE Connectivity Manuals
  4. Industrial Equipment
  5. OCEAN 2.0
  6. Instruction sheet

TE Connectivity OCEAN 2.0 Instruction Sheet

Inverted splice applicators
Hide thumbs Also See for OCEAN 2.0:

Advertisement

Quick Links

Download this manual
1. INTRODUCTION
The OCEAN 2.0 Inverted Splice applicator includes a special double-acting pneumatic feeder. The applicator
accepts end feed splice terminals and applies them to either pre-stripped wires and/or magnet wires in a pig-tail
splice or through splice configuration.
NOTE
Dimensions in this instruction sheet are in metric units [with U.S. customary units in brackets]. Figures are not drawn to scale.
NOTE
This instruction sheet, the exploded-view drawing with the associated parts list packaged with the applicator, along with the
applicable customer manual provide all the information required to operate and maintain the applicator and machine.
The following terminating machine customer manual applies:
409-10204
AMP 3K/40* CE Terminating Machines PN 2161400-[ ] and AMP 5K/40*, 5K/30* CE Terminating Machines PN
2161500-[ ]
NOTE
Refer to Instruction Sheet 408-35005 for translations of the Safety Warnings specified herein.
2. DESCRIPTION
Overview
1. Main components of the pig-tail splice and through splice air feed applicators are identified in Figures
1 and 2, respectively.
2. Each applicator is individually designed for specific splice terminals. The crimp height can be adjusted
to accommodate different wire sizes.
3. The OCEAN 2.0 Inverted Splice applicator can only be used with a specially configured 5K/40* CE
Terminating Machine (PN 2326540-[x]).
4. Though the Pig-Tail Splice and Through Splice applicators are different, most of the OCEAN 2.0
Inverted Splice applicator features and adjustments are the same.
The terminal strip must be fed into the applicator with the wire barrels turned upside-down, through the
Strip Guide, passing the Drag and Feed Finger, and with the lead terminal positioned under the Anvil
and Terminal Guides. The Feed Finger will feed one terminal during each cycle of the machine. The
Ram Post (also referred to as the Ram Mounting Post) will engage the Post Adapter of the Press
Ram, and the Press Ram will actuate the applicator.
The Wire Crimp Disc is located just below the ram post interface, which is designed with a spring-
loaded adjustment mechanism for precise crimp height adjustment in increments of 0.01mm [.0004
IN]; with a total adjustment range of 1.45mm [.057 IN]. By rotating the Wire Crimp Disc, the ram
interface raises and lowers relative to the applicator housing. The indicator notch of the ram points to
the numbers on the outer diameter of the Wire Crimp Disc, indicating a relative crimp height.
The ram tooling, including the anvil and terminal guides, are mounted to the applicator ram in a preset
position. The applicator mounting surface is the base plate. The Crimper, Strip Guide Plate, and
applicator housing are mounted on the base plate. The Drag, Strip Guide, and Air Feed are mounted
on the Strip Guide Plate.
© 2018 TE Connectivity Ltd. family of companies
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
OCEAN 2.0 Inverted Splice Applicators
PRODUCT INFORMATION 1-800-522-6752
408-35046
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com.
Instruction Sheet
Rev A
25 JUL 18
1 of 16

Advertisement

loading
Need help?

Need help?

Do you have a question about the OCEAN 2.0 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for TE Connectivity OCEAN 2.0

Summary of Contents for TE Connectivity OCEAN 2.0

  • Page 1 1 of 16 For latest revision and Regional Customer Service, All Rights Reserved visit our website at www.te.com. *Trademark TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
  • Page 2 408-35046 Pig-Tail Splice Applicator Crimp Height Adjustment Ram Assembly Pneumatic Terminal Feeder Feed Finger End Feed Splice Terminals Feed Finger Holder Strip Guide Air Supply Connections Feed Forward Adjustment Applicator Housing Rear Feed Finger Position Adjustment Forward Speed Control Retract Speed Control Strip Guide Plate Base Plate Air Blast Nozzle Adjustment...
  • Page 3 408-35046 Through Splice Applicator Crimp Height Adjustment Ram Assembly Pneumatic Terminal Feeder Feed Finger End Feed Splice Terminals Feed Finger Holder Strip Guide Air Supply Connections Feed Forward Adjustment Applicator Housing Rear Feed Finger Position Adjustment Forward Speed Control Base Plate Retract Speed Control Strip Guide Plate Figure 2...
  • Page 4 408-35046 Pig-Tail Splice Configuration Special Pig-Tail Terminal Splice Guide Guard Insert Preparation/Valve Special Side Guard Assembly Through Splice Configuration Special Through Terminal Splice Preparation/Valve Guide Guard Assembly Insert Special Side Guard Figure 3 4 of 16 Rev A...
  • Page 5 408-35046 Inverted Splice Applicator Air Feed System NOTE The air preparation/valve assembly included with the special 5K/40 Terminator must be connected to an air supply line providing continuous pressure of 5.0-6.0 bars [72-87 psi] at the applicator. NOTE NO oil lubrication of air for the OCEAN Air Feed module is required after receiving and use within a production environment. The applicator ram continues downward, completes the crimping action and returns to its fully raised position, the terminator air preparation/valve assembly actuates the retract side of the air feed cylinder (which retracts the feed finger), the valve assembly then actuates the extend side of the air feed cylinder (which extends the...
  • Page 6 408-35046 4. APPLICATOR LOADING AND UNLOADING Terminal Strip Loading NOTE Before loading the terminal strip in applicator, make sure the installed applicator is the right one for the terminal to be applied. Compare the terminal part number on the reel with the numbers listed on the applicator print. 1.
  • Page 7 408-35046 5. ADJUSTMENTS Wire Crimp Crimp Height 1. The wire crimp is adjustable by rotating the Wire Crimp Disc from 0 (largest crimp height) to 14.5 (smallest crimp height) in increments of .01 mm [.0004 in.]. 2. Select a crimp height reference setting number from 0 (largest crimp height) to 14.5 (smallest crimp height) from the applicator print for the wire size to be used.
  • Page 8 408-35046 Wire Crimp Adjust Lock Position 1. The wire crimp height adjusts can be locked in position by changing the Detent Pin orientation (see Figure 6). a. Verify the setup dimension to the top of the Crimp Height Adjust Head (see Figure 7). NOTE This distance is also provided on the Applicator Print.
  • Page 9 408-35046 Adjust Set to 0 (Zero) Fine Adjust Head Setup Distance Figure 7 Terminal Strip Feed The feed mechanism is actuated by compressed air. DANGER To avoid personal injury, this applicator should be used only in an appropriate terminating machine. The pressurized air supply should only be connected after the applicator is properly installed in the terminating machine.
  • Page 10 408-35046 c. Run a test cycle. The feed will move the next terminal over the anvil. d. Check position of the terminal under the anvil, noting if the terminal feed-forward position should be moved. e. Cycle the machine until the feed finger shifts back. This releases the air pressure on the feed adjustment, making the adjustment detent positions easier to feel.
  • Page 11 408-35046 1. From the front of the strip guide plate, loosen the Strip Guide Plate Locking Screws. Strip Guide Plate Adjustment Screw Strip Guide Plate Locking Screws Figure 8 2. Turn the Strip Guide Plate Adjustment Screw clockwise to move the Strip Guide Plate toward the rear or counterclockwise to move it toward the front.

  • Page 12: Replacement And Repair

    408-35046 Guillotine Blade Air Blast Adjustment (Pig-Tail Splice applicators only) To increase or decrease amount of air blast, adjust air blast flow control needle valve. Tonk Locking Screws Guillotine Tonk Adjustment Screw Guillotine Tonk Air Blast Adjustment Figure 9 6. REPLACEMENT AND REPAIR These procedures cover the applicator parts which most often need replacement or repair because of wear.
  • Page 13 408-35046 Crimper Replacement 1. From the bottom of the base plate, remove the screw that holds the Crimper to the base plate. 2. Remove the Crimper from the groove in the top of the base plate. 3. Install the Crimper using the reverse procedure. Note: If a new Crimper is needed, verify the part number of the new Crimper agrees with the number on the applicator parts list.
  • Page 14 408-35046 Shear Blade Replacement 1. Disassemble Strip Guide from applicator assembly by removing (3) Screws. 2. Remove (2) Screws holding Shear Blade to Strip Guide 3. Replace Shear Blade and re-install parts using the reverse procedure. NOTE When reassembling Strip Guide, be sure to bias Strip Guide against Strip Guide Mount Surface and bias Shear Blade against Anvil Shear Surface.
  • Page 15 408-35046 3. Measure the set-up dimension from the Crimp Height Adjust Head to the Crimper Seating Feature on the Ram (see Figure 7). Note: The factory setting is listed on the Applicator print. 4. While depressing the Detent Pin, rotate the disc and head assembly out of the Ram. 5.

  • Page 16: Cleaning, Lubrication, And Storage

    408-35046 Recalibration of Crimp Height Adjustment Mechanism If the crimp height adjust mechanism has been removed for any reason, it MUST be re-calibrated. The Applicator print lists the proper setup dimension for the applicator. To perform a Ram Fine Adjust Calibration: 1.