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Original operating instructions IPS 258i Camera-based positioning sensor We reserve the right to make technical changes EN • 2021-09-08 • 50145136...
Mounting the positioning sensor ................... 27 6.2.1 Mounting with M4 fastening screws .................. 28 6.2.2 Mounting with the BTU 320M-D12 mounting system ............ 28 6.2.3 Mounting with the BT 320M mounting bracket .............. 28 Replace housing hood ...................... 29 Leuze electronic GmbH + Co. KG IPS 258i...
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10.6.6 Class 108 – Entry data ...................... 70 10.6.7 Class 109 – Device status and device control.............. 73 10.6.8 Class 110 – Device application status and control............ 73 10.6.9 Class 111 – Position deviation .................. 75 10.6.10 Example configuration ....................... 75 Leuze electronic GmbH + Co. KG IPS 258i...
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16.3 Optical accessories....................... 91 16.4 Cables accessories....................... 91 16.5 Other accessories ......................... 92 EC Declaration of Conformity................ 93 Appendix...................... 94 18.1 ASCII character set....................... 94 18.2 Configuration via configuration codes................... 97 18.3 License terms........................ 97 Leuze electronic GmbH + Co. KG IPS 258i...
Process for exchanging information and error messages (Internet Control Message Protocol) IGMP Process for organizing multicast groups (Internet Group Management Protocol) IO or I/O Input/Output IO controller Control that initiates the IO data communication Leuze electronic GmbH + Co. KG IPS 258i...
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Internet protocol family (Transmission Control Protocol/Internet Protocol) Tolerance range Symmetrical area in X/Y direction around the nominal position in which the four switching outputs (+X/-X/+Y/-Y) switch. Network transmission protocol (User Datagram Protocol) Underwriters Laboratories Leuze electronic GmbH + Co. KG IPS 258i...
The device must not be tampered with and must not be changed in any way. Ä The device may only be opened for exchanging the housing hood. Ä There are no user-serviceable parts inside the device. Ä Repairs must only be performed by Leuze electronic GmbH + Co. KG. Leuze electronic GmbH + Co. KG IPS 258i...
• The device is not being used properly. • Reasonably foreseeable misuse is not taken into account. • Mounting and electrical connection are not properly performed. • Changes (e.g., constructional) are made to the device. Leuze electronic GmbH + Co. KG IPS 258i...
• Diagnostics using the output of quality scores and detection status • Optional model with heating for use to -30 °C • Variously coded M12 connections for unique assignment of the connections: • Voltage supply, switching inputs/outputs • Ethernet connection Leuze electronic GmbH + Co. KG IPS 258i...
For reflective surfaces behind the hole in the bar, we recommend using external illumination (see chapter 5.2 "Combination with external illumination"). As an alternative to external illumination, reflectors can also be used. Leuze electronic GmbH + Co. KG IPS 258i...
HOST, M12 socket, 4-pin, D-coded Fig. 3.2: Electrical connections NOTICE Ready-made cables are available for all connections (see chapter 16.4 "Cables accessories"). NOTICE Shielding connection! Ä The shielding is connected via the M12 connector housing. Leuze electronic GmbH + Co. KG IPS 258i...
• Ethernet protocols not released • Ethernet communication not initialized or inactive Green Flashing Initialization of the device Establishing communication ON (continuous light) Operation ok • Network mode ok • Connection and communication to Host established Leuze electronic GmbH + Co. KG IPS 258i...
: The function LED illuminates continuously. NOTICE If you activate the AUTO or ADJ function via the control buttons, the device accepts no com- mands via the process interface. Process mode is thereby interrupted. Leuze electronic GmbH + Co. KG IPS 258i...
Upon exiting a function mode, the four feedback LEDs signal whether teaching was successful: • Single, brief flash: Teaching successful • Flashing fast (3 seconds): Teaching not successful Leuze electronic GmbH + Co. KG IPS 258i...
2 Field of view (FOV) 3 Region of interest (ROI) 4 Tolerance range 5 Nominal position (marker) 6 Actual position (marker) 7 X deviation 8 Y deviation Fig. 4.1: Mode of operation of the positioning sensor Leuze electronic GmbH + Co. KG IPS 258i...
Here, the offset shifts the nominal position relative to the center point of the region of interest. The offset can be in the positive or negative direction. NOTICE You can set one offset value per program. Leuze electronic GmbH + Co. KG IPS 258i...
PC (see chapter 9 "Starting up the device – Leuze webConfig tool"). The wizard of the webConfig tool can be used to easily configure the positioning sensor in just a few steps. Leuze electronic GmbH + Co. KG IPS 258i...
X and Y direction. Compartment fine positioning of high-bay storage device Fig. 5.1: Compartment fine positioning of a high-bay storage device in a single-depth pallet high-bay warehouse Leuze electronic GmbH + Co. KG IPS 258i...
The sensor and the external illumination can be directly connected to one another. In this case, all signals (PWR/SWIO) are looped through the external illumination. NOTICE Alternatively, the external illumination can also be actuated directly. Ä Ensure a synchronous actuation of illumination and sensor here. Leuze electronic GmbH + Co. KG IPS 258i...
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Interconnection cable, e.g. 2 m – 50130284 Interconnection cable, e.g. 0.3 m – 50143811 Ethernet interconnection cable, e.g. 2 m – 50135080 Fig. 5.3: Electrical connection of sensor and external illumination – arrangement possibilities and mounting dis- tances Leuze electronic GmbH + Co. KG IPS 258i...
Ä Set the flash time to no longer than necessary. The maximum flash time of the external illumination is 4 ms. Ä Only flash during the positioning process. Ä The internal illumination of the sensor must be switched off. Leuze electronic GmbH + Co. KG IPS 258i...
• Visibility of the control panel and access to the control buttons. NOTICE In event of a device exchange (e.g., in case of servicing), the new sensor must be mechanically aligned and the position checked. Leuze electronic GmbH + Co. KG IPS 258i...
Note that the actual working distance is also influenced by factors such as marker geometry, mounting bracket, reflection properties of the bar, etc., and may therefore differ from the dis- tances listed here. Leuze electronic GmbH + Co. KG IPS 258i...
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The working distance is the path from the front edge of the sensor to the marker. Working distance Field of view (FOV) Height of the field of view Width of the field of view Fig. 6.3: Working distance and field of view Leuze electronic GmbH + Co. KG IPS 258i...
Ä Make certain that the markers are located as close as possible to the center of the sensor's region of interest. Ä The working distance set in the device must correspond to the actual working distance. Leuze electronic GmbH + Co. KG IPS 258i...
Ä Mount the device to the mounting bracket with M4 fastening screws. ð Max. tightening torque of the fastening screws: 1.4 Nm ð Location and thread depth of the mounting thread: see chapter 15.5 "Dimensioned drawings" Leuze electronic GmbH + Co. KG IPS 258i...
Ä Then lift the housing hood up and off of the housing base. Ä Then mount the new housing hood in the reverse order. The tightening torque of the fastening screws is 0.25 Nm. Fastening screws Housing hood Fig. 6.5: Replace housing hood Leuze electronic GmbH + Co. KG IPS 258i...
The device is designed in accordance with protection class III for supply with PELV (Protective Extra-Low Voltage). NOTICE Degree of protection IP65! Degree of protection IP65 is achieved only if the connectors and caps are screwed into place. Leuze electronic GmbH + Co. KG IPS 258i...
The sensor is operated as a "stand-alone" single device in an Ethernet star topology with individual IP ad- dress. The host interface of the superior system is connected to the HOST M12 socket. Leuze electronic GmbH + Co. KG IPS 258i...
The core colors only apply if Leuze’s original connection cables are used (see chapter 16.4 "Ca- bles accessories"). CAUTION UL applications! For UL applications, use is only permitted in Class 2 circuits in accordance with the NEC (Na- tional Electric Code). Leuze electronic GmbH + Co. KG IPS 258i...
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GNDIN (Pin 2) Switching input Switching input to controller Fig. 7.3: Switching input SWI1, SWI3 and SWI4 connection NOTICE Maximum input current! Ä The input current of the respective switching input is maximum 8 mA. Leuze electronic GmbH + Co. KG IPS 258i...
The shield of the connection cable is on the thread of the M12 socket. NOTICE Use ready-made cables! Ä If possible, use the ready-made cables from Leuze (see chapter 16.4 "Cables accessories"). Leuze electronic GmbH + Co. KG IPS 258i...
UDP must be selected. NOTICE The IPS 258i does not support DLR (Device Level Ring). Ethernet switch Positioning sensor of the IPS 200i series Other network participants Host interface - PC/control Fig. 7.6: Ethernet star topology Leuze electronic GmbH + Co. KG IPS 258i...
Shielding absolutely nec- IPS 200i to the last net- 100 m for 100BASE-TX essary work participant twisted pair (min. CAT 5) Switching input 10 m Not necessary Switching output 10 m Not necessary IPS 200i power supply 30 m Not necessary unit Leuze electronic GmbH + Co. KG IPS 258i...
The Ethernet communication is decentrally distributed in the high-bay storage device via the Ethernet switch. Circuit diagram example for the connection to an Ethernet switch PWR/SWIO1-8 Ethernet PWR/SWIO1-8 Ethernet IPS 200i positioning sensor Ethernet switch Fig. 7.8: Circuit diagram example for connection to Ethernet switch Leuze electronic GmbH + Co. KG IPS 258i...
• The housing hood of the positioning sensor is aligned parallel to the marker. • The marker is as close as possible to the center of the positioning sensor's region of interest. Leuze electronic GmbH + Co. KG IPS 258i...
Setting the communication parameters With the communication parameters, you determine how data is exchanged between device and host sys- tem, monitor PCs etc. NOTICE For devices with integrated EtherNet/IP interface: see chapter 10 "EtherNet/IP" Leuze electronic GmbH + Co. KG IPS 258i...
Ä Select the option to obtain the IP address automatically in the webConfig tool: Configuration > Control > Ethernet DCR > DHCP Ä Use the configuration code to obtain the IP address automatically (Configuration via configuration codes). Leuze electronic GmbH + Co. KG IPS 258i...
ð IP address of the communication partner ð Port number of the communication partner The corresponding adjustment options can be found in the webConfig tool: Configuration > Control > Host > Ethernet > UDP Leuze electronic GmbH + Co. KG IPS 258i...
ð The system clock is reset if the operating voltage is interrupted. Configuration via configuration codes You can make configuration changes with the help of printed configuration codes (Configuration via config- uration codes). NOTICE Configuration codes cannot be read via the DCR configurator app. Leuze electronic GmbH + Co. KG IPS 258i...
, the position is taught-in provided the entire region of interest fits in the sensor's field of view after shifting. NOTICE Deactivate the ADJ function! Ä You must deactivate the ADJ function with the enter button Leuze electronic GmbH + Co. KG IPS 258i...
• Current results: X-value, Y-value, status, quality score • Brief history of the last results • States of the switching inputs/outputs NOTICE The process information may be displayed with a time delay depending on the current process- ing speed. Leuze electronic GmbH + Co. KG IPS 258i...
Short description of the webConfig tool The menus and dialog boxes of the webConfig tool are intuitive to operate and provide texts and tool tips. The start page of the webConfig tool displays the current process information. Leuze electronic GmbH + Co. KG IPS 258i...
Menu options of the webConfig tool The webConfig tool offers the following menu functions: • PROCESS • Information on the current result • Current camera image • Status of the switching inputs/outputs • Reading statistics Leuze electronic GmbH + Co. KG IPS 258i...
• [Start wizard]: Quick configuration in just a few steps • [Edit project]: Configuration via the full view of the webConfig tool • [Load project from PC]: Configuration via an existing configuration project • [Save project on PC]: Save configuration project Leuze electronic GmbH + Co. KG IPS 258i...
Ä Select CONFIGURATION > [Start Wizard]. Ä Make the settings using the configuration steps presented by the wizard. NOTICE The settings are not saved until the final configuration step (FINISH) is performed. Leuze electronic GmbH + Co. KG IPS 258i...
PROGRAM 3 PROGRAM 4 NOTICE Only four programs or the first four selection IDs can be selected via the digital inputs. NOTICE In the Program overview dialog, selection ID "0" must be present once. Leuze electronic GmbH + Co. KG IPS 258i...
Configuration of the current marker in the application. Ä Select CONFIGURATION > PROGRAM ADMINISTRATION. Ä Select the active program. Ä Select CONFIGURATION > Marker. ð The Marker dialog is displayed. Fig. 9.7: Configuring markers Leuze electronic GmbH + Co. KG IPS 258i...
• The sensor makes the -X, +X, -Y, +Y digital switching outputs available. • The nominal position is located within a rectangular tolerance range. • The switching outputs are switched depending on the X deviations and Y deviations. Leuze electronic GmbH + Co. KG IPS 258i...
Configuration of the measurement value output via the Ethernet interface. The output of measurement values can be individually configured. Ä Select the active program. Ä Select CONFIGURATION > CONTROL > Output. ð The Output dialog is displayed. Fig. 9.10: Measurement value output Leuze electronic GmbH + Co. KG IPS 258i...
On delivery, the automatic address assignment via DHCP server is defined as the standard setting of the sensor. If no automatic address assignment occurs, the network address is set as follows: • IP address: 0.0.0.0 Leuze electronic GmbH + Co. KG IPS 258i...
Ä Deactivate DHCP operation and enter the IP address. NOTICE If the IP address is set via the webConfig tool, it is active immediately after transfer to the de- vice. A restart is not required. Leuze electronic GmbH + Co. KG IPS 258i...
Min 1 byte - up to max. 266 bytes for the default output assembly Configuration Assembly Instance Address of the configuration as- Instance 190 sembly Configuration Size Length of the configuration as- 4 bytes sembly Leuze electronic GmbH + Co. KG IPS 258i...
Ä Click on the [Change] button to define the combination of input and output assemblies. Fig. 10.3: New Module dialog Ä Transfer the values to the control via download. Leuze electronic GmbH + Co. KG IPS 258i...
Vendor ID The Vendor ID assigned by ODVA for Leuze electronic GmbH + Co. KG is 524D. Device type The IPS 258i is defined as a generic device (keyable) by Leuze. According to ODVA, the IPS 258i is as- signed number 43D = 0x2B.
Data Byte xy Data Byte 254 The number of data starting at byte 7 is defined in the control while configuring the sensor. This makes it possible to use the assembly with any length. Leuze electronic GmbH + Co. KG IPS 258i...
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Data Byte xy Data Byte 254 The number of data starting at byte 11 is defined in the control while configuring the sensor. This makes it possible to use the assembly with any length. Leuze electronic GmbH + Co. KG IPS 258i...
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Data Byte xy Data Byte 254 The number of data starting at byte 15 is defined in the control while configuring the sensor. This makes it possible to use the assembly with any length. Leuze electronic GmbH + Co. KG IPS 258i...
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Y position deviation (high byte) NOTICE Data format: - 4 bytes for X-position deviation and 4 bytes for Y-position deviation - Data type: Measurement value as signed integer value - Byte sequence: big endian - Unit: mm/100 Leuze electronic GmbH + Co. KG IPS 258i...
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It is also possible to specify the length of the assembly with one byte and only use the control bits. With a length of 2 bytes, the I/O monitoring control bits can be used in addition to the control bits. NOTICE An example for using the assembly: see chapter 10.6.10 "Example configuration" Leuze electronic GmbH + Co. KG IPS 258i...
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It is also possible to specify the length of the assembly with one byte and only use the control bits. NOTICE Formula for calculating the assembly length: Length of the assembly = 9 + length of the entry data For entry data with length 10, the assembly must be configured with a length of 9 + 10 = 19. Leuze electronic GmbH + Co. KG IPS 258i...
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In the configuration assembly, all parameters have the value 0. Changing the individual default values is possible at any time. The participant is defined in off-line mode; the data must subse- quently be transferred to the control. Leuze electronic GmbH + Co. KG IPS 258i...
(event counter) Switching output comparison state toggle bit (event counter) Reserved SWIO 4 Status (input/output) Output activation Reset Event Counter Switching output comparison state (event counter) Switching output comparison state toggle bit (event counter) Leuze electronic GmbH + Co. KG IPS 258i...
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(event counter) NOTICE Toggle bits are control and monitoring control flags which are not level-sensitive, but rather trig- gered by edges. Attributes 1-4 Attributes 1-4 are not supported in this profile. Leuze electronic GmbH + Co. KG IPS 258i...
Attr. Mode *) Number of results Activation signal Data acknowledgment Data reset *) The Mode attribute is a parameter. The value of the parameter can be set via the configuration assem- bly. Leuze electronic GmbH + Co. KG IPS 258i...
This can be selected and configured in the webConfig tool. This class also defines the output of fragmented results. To occupy few I/O data, the results may be split into several fragments with this class. The fragments can then be transmitted one after another with a handshake. Leuze electronic GmbH + Co. KG IPS 258i...
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This signal indicates that all result buffers are occupied and that the sensor rejects data: 0: No 1: Yes New result (toggle bit) The toggle bit indicates whether a new result is present: 0 > 1: New result 1 > 0: New result Leuze electronic GmbH + Co. KG IPS 258i...
The fragments can then be transmitted one after another with a handshake. Object class 108 = 0x6C Services: • Get Attribute Single 0x0E • Set Attribute Single 0x10 Leuze electronic GmbH + Co. KG IPS 258i...
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6: Invalid number of remaining fragments, i.e., with activated fragmentation, the remaining fragments are not consistent. NOTICE The following sequence diagram shows with examples how the Data acceptance‚ Data rejection and Error code attributes are connected. Leuze electronic GmbH + Co. KG IPS 258i...
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Activate input fragmentation This attribute specifies whether the messages from the control to the IPS 258i should be transferred in frag- ments: 0: Fragmentation inactive 1: Fragmentation active Fragment number Current fragment number Leuze electronic GmbH + Co. KG IPS 258i...
From the viewpoint of the communication, this class contains generic status and control information which is interpreted for each device in the EDS file and in the device application. Object Class 110 = 0xA1 Services: • Get Attribute Single 0x0E Leuze electronic GmbH + Co. KG IPS 258i...
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Selection of various programs in the device. Bits 0-7 correspond to the selection ID in the device. 0: Program 1 1: Program 2 2: Program 3 3: Program 4 4: Program 5 5: Program 6 6: Program 7 7: Program 8 Leuze electronic GmbH + Co. KG IPS 258i...
Using an example, we will show how the previously described profile can be used to solve different scenar- ios. Example – Activation and position deviation The following screenshot shows the configuration of the device in the Studio 5000 control software. Leuze electronic GmbH + Co. KG IPS 258i...
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EtherNet/IP Fig. 10.5: Configuration example – module definition with Generic Module Fig. 10.6: Configuration example – module definition with the EDS file Leuze electronic GmbH + Co. KG IPS 258i...
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Since the configuration is not used, the length of the configuration assembly is specified as 0. The device then operates with the default values. In this case, the acknowledge mode is not used. Below, examples of what data exchange looks like during two subsequent activations are shown. Leuze electronic GmbH + Co. KG IPS 258i...
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EtherNet/IP Fig. 10.7: Sequence diagram: data exchange when reading the position deviation Leuze electronic GmbH + Co. KG IPS 258i...
You can use this command to check whether the communication between PC and sensor is functional. Ä If you do not receive an acknowledgment, please check the interface connections or the pro- tocol. Leuze electronic GmbH + Co. KG IPS 258i...
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Upon deactivation of this mode, the position is re-taught, provided this is possible. This function must again be deactivated! Parameter ’+’ activates the alignment mode ’-’ deactivates the alignment mode Leuze electronic GmbH + Co. KG IPS 258i...
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Syntax error ’01’ Other error Program query Command ’GAI?’ Description The command queries the currently active program. Acknowledgment ’GAI=<bbb>‘ The ID of the currently active program is sent as the answer, e.g., 'GAI=0'. Leuze electronic GmbH + Co. KG IPS 258i...
You can find detailed information on XML-based communication on the Leuze website: www.leuze.com • Enter the type designation or part number of the device as the search term. • You can find the information on the Downloads tab. Leuze electronic GmbH + Co. KG IPS 258i...
Repairs to the device must only be carried out by the manufacturer. Ä For repairs, contact your responsible Leuze subsidiary or Leuze customer service (see chapter 14 "Ser- vice and support"). Disposing Ä For disposal observe the applicable national regulations regarding electronic components. Leuze electronic GmbH + Co. KG IPS 258i...
Network error Check interface light No communication established to the IO controller Red, flashing No communication Check interface Parameterization or configuration failed Orange, flashing Topology error was detected by the Check interface device. Leuze electronic GmbH + Co. KG IPS 258i...
2 M4 threaded inserts on each of the side walls, 5 mm deep 4 M4 threaded inserts on the rear, 3.5 mm / 5 mm deep Housing Housing: polycarbonate Housing base: diecast aluminum Optics cover Polycarbonate Leuze electronic GmbH + Co. KG IPS 258i...
During strobed operation, a higher power can briefly be consumed. Warmup time Minimum 30 minutes at +24 V DC and an ambient temperature of -30 °C Tab. 15.8: Environmental data Ambient temperature (opera- -+30 °C … +45 °C tion) Ambient temperature (storage) -20 °C … +70 °C Leuze electronic GmbH + Co. KG IPS 258i...
Technical data 15.5 Dimensioned drawings all dimensions in mm A Optical axis Fig. 15.1: IPS 200i dimensioned drawing 15.6 Dimensioned drawings - Accessories all dimensions in mm Fig. 15.2: Dimensioned drawing of the BTU 320M-D12 mounting system Leuze electronic GmbH + Co. KG IPS 258i...
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Technical data all dimensions in mm Fig. 15.3: Dimensioned drawing of the BT 320M mounting bracket Leuze electronic GmbH + Co. KG IPS 258i...
A list with all available device types can be found on the Leuze website www.leuze.com. 16.2 Type overview Tab. 16.2: Type overview Type designation Description Part no. IPS 258i FIX-M3-102-I3 Camera-based positioning sensor, M3 optics 50145996 IPS 258i FIX-M3-102-I3-H Camera-based positioning sensor, M3 optics, heating 50145997 Leuze electronic GmbH + Co. KG IPS 258i...
50135196 MD 708-21-42/D4-12 Ethernet switch with 5 connections 50135197 MD 708-21-82/D4-12 Ethernet switch with 9 connections Tab. 16.12: Accessories – External illumination Part no. Part designation Description 50144030 IL AL 034/031 IR 110 H LED surface illumination, infrared LED, heating Leuze electronic GmbH + Co. KG IPS 258i...
EC Declaration of Conformity EC Declaration of Conformity The positioning sensors of the IPS 200i series have been developed and manufactured in accordance with the applicable European standards and directives. Leuze electronic GmbH + Co. KG IPS 258i...
Group separator RECORD SEPARATOR Record separator UNIT SEPARATOR Unit separator SPACE Space EXCLAMATION POINT Exclamation point " QUOTATION MARK Quotation mark NUMBER SIGN Number sign DOLLAR SIGN Dollar sign PERCENT SIGN Percent sign Leuze electronic GmbH + Co. KG IPS 258i...
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Question mark COMMERCIAL AT Commercial AT Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Leuze electronic GmbH + Co. KG IPS 258i...
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Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Leuze electronic GmbH + Co. KG IPS 258i...
(CD-ROM or DVD) if you submit a request to our customer support within three years of distribution of the product at the following address: Service center Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen / Germany Source code DCR 200i...
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