Related Manuals for Leuze electronic IPS 208i
Summary of Contents for Leuze electronic IPS 208i
- Page 1 IPS 208i Camera-based positioning sensor O r i g i n a l o p e r a t i n g i n s t r u c t i o n s...
- Page 2 © 2017 Leuze electronic GmbH & Co. KG In der Braike 1 D-73277 Owen / Germany Phone: +49 7021 573-0 Fax: +49 7021 573-199 http://www.leuze.com info@leuze.com Leuze electronic IPS 208i...
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Page 3: Table Of Contents
6.2.1 Mounting with M4 fastening screws .................. 26 6.2.2 Mounting with the BTU 320M-D12 mounting system ............ 27 6.2.3 Mounting with the BT 320M mounting bracket .............. 27 6.2.4 Mounting with the BTU 320M-D12-RL70 mounting bracket.......... 27 Replace housing hood ...................... 28 Leuze electronic IPS 208i... - Page 4 10.1.2 General online commands .................... 53 10.1.3 Online commands for system control ................ 56 10.2 XML-based communication .................... 56 Care, maintenance and disposal ............... 57 Diagnostics and troubleshooting.............. 58 Service and support ................... 59 13.1 What to do should servicing be required? ................ 59 Leuze electronic IPS 208i...
- Page 5 15.2 Type overview........................ 66 15.3 Optical accessories....................... 67 15.4 Cables accessories....................... 67 15.5 Other accessories ......................... 68 EC Declaration of Conformity................ 69 Appendix...................... 70 17.1 ASCII character set....................... 70 17.2 Configuration via configuration codes................... 73 17.3 License terms........................ 74 Leuze electronic IPS 208i...
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Page 6: About This Document
Shift of the nominal position in the X/Y direction Marker Marking on which the sensor determines the posi- tion (hole or reflector) PELV Protective extra low voltage with reliable disconnec- tion (Protective Extra Low Voltage) High-bay storage device Leuze electronic IPS 208i... - Page 7 (corresponds to Programmable Logic Controller (PLC)) Switching Input Switching Output TCP/IP Internet protocol family (Transmission Control Pro- tocol/Internet Protocol) Tolerance range Symmetrical area in X/Y direction around the nomi- nal position Network transmission protocol (User Datagram Pro- tocol) Underwriters Laboratories Leuze electronic IPS 208i...
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Page 8: Safety
The device must not be tampered with and must not be changed in any way. Ä The device may only be opened for exchanging the housing hood. Ä There are no user-serviceable parts inside the device. Ä Repairs must only be performed by Leuze electronic GmbH + Co. KG. Leuze electronic IPS 208i... -
Page 9: Competent Persons
Leuze electronic GmbH + Co. KG is not liable in the following cases: • The device is not being used properly. • Reasonably foreseeable misuse is not taken into account. • Mounting and electrical connection are not properly performed. • Changes (e.g., constructional) are made to the device. Leuze electronic IPS 208i... -
Page 10: Device Description
The positioning sensor is optionally available with integrated heating. Information on technical data and characteristics: see chapter 14 "Technical data". Markings The positioning sensor detects the following markers: • Hole: Dark marking on light background • Reflector: Light marking on dark background Leuze electronic IPS 208i... -
Page 11: Performance Characteristics
The positioning sensor is optionally available as a model with integrated heating. In this case, heating is permanently installed ex works. Features of the integrated heating: • Extension of the application range -30 °C … +50 °C • Supply voltage: 18 V … 30 V DC • Average power consumption: 12 W Leuze electronic IPS 208i... -
Page 12: Device Construction
Control panel with indicator LEDs, control buttons and function/program selection display LEDs for illumination (infrared light) M4 mounting thread Device housing Housing hood M12 connection technology Feedback LEDs (4x green, +X -X +Y -Y) Fig. 3.1: Device construction Leuze electronic IPS 208i... -
Page 13: Connection Technology
PWR / SWIO, M12 plug, 12-pin, A-coded HOST, M12 socket, 4-pin, D-coded Fig. 3.2: Electrical connections NOTICE Ready-made cables are available for all connections (see chapter 15.4 "Cables accessories"). NOTICE Shielding connection! Ä The shielding is connected via the M12 connector housing. Leuze electronic IPS 208i... -
Page 14: Indicators And Operational Controls
+Y position; signals whether the positioning sensor is located in the tolerance range +X position; signals whether the positioning sensor is located in the tolerance range -Y position; signals whether the positioning sensor is located in the tolerance range Fig. 3.3: Indicators and operational controls Leuze electronic IPS 208i... -
Page 15: Led Indicators
• Connection and communication to Host established Flashing Communication error • Temporary connection error • If DHCP active: No IP address could be obtained ON (continuous light) Network error • No connection established • No communication possible Leuze electronic IPS 208i... -
Page 16: Function Selection And Program Selection
If you activate the AUTO or ADJ function via the control buttons, the device accepts no com- mands via the process interface. Process mode is thereby interrupted. Program selection The control buttons and PROGRAM display can be used to select, activate and display programs that are stored in the device. Leuze electronic IPS 208i... -
Page 17: Control Buttons
ð Auto setup is active and the four feedback LEDs indicate the alignment. Ä Align the positioning sensor so that all four feedback LEDs permanently illuminate green. Ä Press the enter button ð Auto setup is concluded. Leuze electronic IPS 208i... -
Page 18: Functions
1 Working distance 2 Field of view (FOV) 3 Region of interest (ROI) 4 Tolerance range 5 Nominal position (marker) 6 Actual position (marker) 7 X deviation 8 Y deviation Fig. 4.1: Mode of operation of the positioning sensor Leuze electronic IPS 208i... -
Page 19: Programs
Here, the offset shifts the nominal position relative to the center point of the region of interest. The offset can be in the positive or negative direction. NOTICE You can set one offset value per program. Leuze electronic IPS 208i... -
Page 20: Teach Position
The webConfig configuration tool offers a graphical user interface for the configuration of the positioning sensor via a PC (see chapter 9 "Commissioning – Leuze electronic webConfig tool"). The wizard of the webConfig tool can be used to easily configure the positioning sensor in just a few steps. Leuze electronic IPS 208i... -
Page 21: Applications
After performing rough positioning, the positioning sensor is used for the optical, contactless fine position- ing of a high-bay storage device in the X and Y direction. Compartment fine positioning of a high-bay storage device Fig. 5.1: Compartment fine positioning of a high-bay storage device in a single-depth high-bay pallet warehouse Leuze electronic IPS 208i... -
Page 22: Compartment Fine Positioning In A Small-Part Container Storage System
Applications Compartment fine positioning in a small-part container storage system Fig. 5.2: Compartment fine positioning in a small-part container storage system Leuze electronic IPS 208i... -
Page 23: Mounting
• Reading distance that results from the marker size (see chapter 6.1.3 "Determining the working dis- tance"). • Time of data output. • The permissible line lengths between sensor and host system depending on which interface is used. • Visibility of the control panel and access to the control buttons. Leuze electronic IPS 208i... -
Page 24: Mounting Bracket
Positioning while in motion is dependent on the marker type, marker diameter and the position of the marker in the field of view. For information on the relationship between working distance and field of view size, see section "Relation- ship between working distance and field of view size". Leuze electronic IPS 208i... - Page 25 The working distance is the path from the front edge of the sensor to the marker. Working distance Field of view (FOV) Height of the field of view Width of the field of view Fig. 6.3: Working distance and field of view Leuze electronic IPS 208i...
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Page 26: Mounting The Positioning Sensor
Ä Mount the device on the system with M4 fastening screws (not included in delivery contents). ð Max. tightening torque of the fastening screws: 1.4 Nm ð Location and thread depth of the mounting thread: see chapter 14.5 "Dimensioned drawings" Leuze electronic IPS 208i... -
Page 27: Mounting With The Btu 320M-D12 Mounting System
ð Max. tightening torque of the fastening screws: 1.4 Nm ð Location and thread depth of the mounting thread: see chapter 14.5 "Dimensioned drawings" Ä Mount the mounting bracket on the rod with the clamp profile (system-side). Leuze electronic IPS 208i... -
Page 28: Replace Housing Hood
Ä Then lift the housing hood up and off of the housing base. Ä Then mount the new housing hood in the reverse order. The tightening torque of the fastening screws is 0.25 Nm. Fastening screws Housing hood Fig. 6.5: Replace housing hood Leuze electronic IPS 208i... -
Page 29: Electrical Connection
The device is designed in accordance with protection class III for supply with PELV (Protective Extra-Low Voltage). NOTICE Degree of protection IP65! Degree of protection IP65 is achieved only if the connectors and caps are screwed into place. Leuze electronic IPS 208i... -
Page 30: Overview
Standalone operation in Ethernet network The sensor is operated as a "stand-alone" single device in an Ethernet star topology with individual IP ad- dress. The host interface of the superior system is connected to the HOST M12 socket. Leuze electronic IPS 208i... -
Page 31: Pwr/Swi/Swo - Voltage Supply And Switching Inputs/Outputs
The shield of the connection cable is on the thread of the M12 plug. NOTICE The core colors only apply if Leuze electronic’s original connection cables are used (see chapter 15.4 "Cables accessories"). NOTICE UL applications! For UL applications, use is only permitted in Class 2 circuits in accordance with the NEC (Na- tional Electric Code). - Page 32 SWI (Pin 3/11/12) GNDIN (Pin 2) Switching input Switching input to controller Fig. 7.3: Switching input SWI1, SWI3 and SWI4 connection NOTICE Maximum input current! Ä The input current of the respective switching input is maximum 8 mA. Leuze electronic IPS 208i...
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Page 33: Host - Host Input / Ethernet
Connection cable shield. socket) The shield of the connection cable is on the thread of the M12 socket. NOTICE Use ready-made cables! Ä If possible, use the ready-made cables from Leuze electronic (see chapter 15.4 "Cables ac- cessories"). Leuze electronic IPS 208i... -
Page 34: Ethernet Star Topology
• For communication with the superior host system, the corresponding TCP/IP protocol (client/server mode) or UDP must be selected. Ethernet switch Positioning sensor of the IPS 200i series Other network participants Host interface - PC/control Fig. 7.6: Ethernet star topology Leuze electronic IPS 208i... -
Page 35: Cable Lengths And Shielding
The signals from the sensor are decentrally distributed in the high-bay storage device via the MA 150 mod- ular connection unit. The following components can be connected to the MA 150 connection unit: • Positioning sensors of the IPS 200i series • Photoelectric sensor/diffuse sensor to activate the sensor • Voltage supply • External illumination Leuze electronic IPS 208i... - Page 36 Cable, M12 connector/socket, 3-pin, 2 m e.g., 50130734 Cable, M12 socket/open cable end, 5-pin, 2 m e.g., 50104555 Cable, M12 socket/connector, 4-pin, 2 m e.g., 50110126 Cable, M12 socket/connector, 12-pin, 2 m e.g., 5030284 Fig. 7.8: Circuit diagram example with MA 150 connection unit Leuze electronic IPS 208i...
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Page 37: Connecting Positioning Sensor To Ethernet Switch
The Ethernet communication is decentrally distributed in the high-bay storage device via the Ethernet switch. Circuit diagram example for the connection to an Ethernet switch PWR/SWIO1-8 Ethernet PWR/SWIO1-8 Ethernet 1 IPS 200i positioning sensor 2 Ethernet switch Fig. 7.9: Circuit diagram example for connection to Ethernet switch Leuze electronic IPS 208i... -
Page 38: Starting Up The Device - Basic Configuration
If a problem occurs that cannot be rectified even after checking all electrical connections and settings on the devices and on the host, contact your responsible Leuze electronic subsidiary or Leuze electronic customer service (see chapter 13 "Service and support"). Leuze electronic IPS 208i... -
Page 39: Configuring And Aligning The Device Via Control Buttons
ð The exposure time and the marker diameter are taught. ð The position is taught if the entire region of interest is still in the field of view after teaching-in. NOTICE All values are accepted only if it was possible to teach-in the position. Leuze electronic IPS 208i... -
Page 40: Setting The Communication Parameters
ð The program displays all sensors of the IPS 200i series that are available in the network. Ä Select the IPS 2xxi sensor from the list. ð You can now change the IP address of the sensor to the desired IP address. Leuze electronic IPS 208i... -
Page 41: Automatically Setting The Ip Address
8.4.3 Address Link Label The "Address Link Label" is an additional stick-on label that is affixed to the device. 00:15:7B:20:00:15 IPS 208i MAC Name Fig. 8.1: Example of an "Address Link Label"; the device type varies depending on the series • The "Address Link Label" contains the MAC address (Media Access Control address) of the device and makes it possible to enter the IP address and the device name manually. -
Page 42: Ftp Client
The corresponding adjustment options can be found in the webConfig tool: Configuration > Control > Host > FTP client NOTICE Ä You can set the time stamp via Maintenance > System clock. ð The system clock is reset if the operating voltage is interrupted. Leuze electronic IPS 208i... -
Page 43: Configuration Via Configuration Codes
, the position is taught-in provided the entire region of interest fits in the sensor's field of view after shifting. NOTICE Deactivate the ADJ function! Ä You must deactivate the ADJ function with the enter button Leuze electronic IPS 208i... -
Page 44: Commissioning - Leuze Electronic Webconfig Tool
• Current results: X-value, Y-value, status, quality score • Brief history of the last results • States of the switching inputs/outputs NOTICE The process information may be displayed with a time delay depending on the current process- ing speed. Leuze electronic IPS 208i... - Page 45 If the limited number of Firefox sessions is exceeded, it may no longer be possible to address the device via the webConfig tool. Ä Do not use the Internet browser's refresh function: [Shift] [F5] or [Shift] + mouse click Leuze electronic IPS 208i...
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Page 46: Short Description Of The Webconfig Tool
Located in the upper left of all pages of the webConfig tool is a software switch for changing the operating mode (Process - Service). After changing to the Service operating mode, the CONFIGURATION menu is displayed. Changing the operating mode (Process - Service) Fig. 9.2: CONFIGURATION menu of the webConfig tool Leuze electronic IPS 208i... -
Page 47: Menu Options Of The Webconfig Tool
• Managing user guidance 9.3.3 CONFIGURATION menu NOTICE Configuration changes only in the Service operating mode! Ä Changes made using the CONFIGURATION menu can only be performed in the Service op- erating mode. Fig. 9.3: CONFIGURATION menu Leuze electronic IPS 208i... -
Page 48: Configuring Applications With The Wizard
With the configuration wizard, you can set up your application in just a few steps. Fig. 9.4: Configuration wizard Ä Select CONFIGURATION > [Start Wizard]. Ä Make the settings using the configuration steps presented by the wizard. NOTICE The settings are not saved until the final configuration step (FINISH) is performed. Leuze electronic IPS 208i... -
Page 49: Configuring Compartment Fine Positioning
Selection ID Program name PROGRAM 1 PROGRAM 2 PROGRAM 3 PROGRAM 4 9.4.2 Configuring image acquisition Ä Select CONFIGURATION > PROGRAM ADMINISTRATION. Ä Select the active program. Ä Select CONFIGURATION > Image acquisition. ð The Image acquisition dialog is displayed. Leuze electronic IPS 208i... -
Page 50: Configuring Markers
Set the working distance! Ä Set the actual working distance of the sensor before you press the [Teach marker] button. Ä The marker (center point) must be located within the sensor's region of interest (blue frame). Leuze electronic IPS 208i... -
Page 51: Assigning Measurement Values To Digital Switching Outputs
• The sensor makes the -X, +X, -Y, +Y digital switching outputs available. • The nominal position is located within a rectangular tolerance range. • Depending on the X deviations and Y deviations, the switching outputs are switched as follows. • IO5=-X • IO6=+X • IO7=+Y • IO8=-Y Leuze electronic IPS 208i... -
Page 52: Outputting Measurement Values Via Ethernet
Configuration of the measurement value output via the Ethernet interface. The output of measurement values can be individually configured. Ä Select the active program. Ä Select CONFIGURATION > CONTROL > Output. ð The Output dialog is displayed. Fig. 9.10: Measurement value output Leuze electronic IPS 208i... -
Page 53: Interfaces - Communication
NOTICE You can use this command to check whether the communication between PC and sensor is functional. Ä If you do not receive an acknowledgment, please check the interface connections or the pro- tocol. Leuze electronic IPS 208i... - Page 54 Upon deactivation of this mode, the position is re-taught, provided this is possible. This function must again be deactivated! Parameter ’+’ activates the alignment mode ’-’ deactivates the alignment mode Leuze electronic IPS 208i...
- Page 55 Error acknowledgment ’00’ Syntax error ’01’ Other error Program query Command ’GAI?’ Description The command queries the currently active program. Acknowledgment ’GAI=<bbb>‘ The ID of the currently active program is sent as the answer, e.g., 'GAI=0'. Leuze electronic IPS 208i...
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Page 56: 10.1.3 Online Commands For System Control
You can find detailed information on XML-based communication on the Leuze home page: www.leuze.com • Enter the type designation or part number of the device as the search term. • You can find the information on the Downloads tab. Leuze electronic IPS 208i... -
Page 57: Care, Maintenance And Disposal
Repairs to the device must only be carried out by the manufacturer. Ä For repairs, contact your responsible Leuze electronic subsidiary or Leuze electronic customer service (see chapter 13 "Service and support"). Disposing Ä For disposal observe the applicable national regulations regarding electronic components. Leuze electronic IPS 208i... -
Page 58: Diagnostics And Troubleshooting
• Contact Leuze electronic customer service (see chapter 13 "Service and support") Red, continuous Network error Check interface light No communication established to the IO controller Red, flashing No communication Check interface Parameterization or configuration failed Leuze electronic IPS 208i... -
Page 59: Service And Support
Ä Enter the contact information and fax this form together with your service order to the fax number given below. Customer data (please complete) Device type: Serial number: Firmware: Status of LEDs: Error description: Company: Contact person/department: Phone (direct dial): Fax: Street/No: ZIP code/City: Country: Leuze Service fax number: +49 7021 573 - 199 Leuze electronic IPS 208i... -
Page 60: Technical Data
Dimensions (H x W x D) 65.6 x 43 x 44 mm Fastening 2 M4 threaded inserts on each of the side walls, 5 mm deep 4 M4 threaded inserts on the rear, 3.5 mm / 5 mm deep Housing Housing: polycarbonate Housing base: diecast aluminum Optics cover Polycarbonate Leuze electronic IPS 208i... -
Page 61: Optical Data
• 100 mm … 200 mm with a marker diameter of 5 mm • 100 mm … 300 mm with a marker diameter of 10 mm • 100 mm … 450 mm with a marker diameter of 15 mm • 200 mm … 600 mm with a marker diameter of 20 mm Reading distance see chapter 6.1.3 "Determining the working distance" Leuze electronic IPS 208i... -
Page 62: Device With Heating
Minimum 30 minutes at +24 V DC and an ambient temperature of -30 °C Tab. 14.8: Environmental data Ambient temperature (opera- -30 °C … +50 °C tion) Ambient temperature (storage) -20 °C … +70 °C 14.5 Dimensioned drawings all dimensions in mm A Optical axis Fig. 14.1: IPS 200i dimensioned drawing Leuze electronic IPS 208i... -
Page 63: Dimensioned Drawings - Accessories
Technical data 14.6 Dimensioned drawings - Accessories all dimensions in mm Fig. 14.2: Dimensioned drawing of the BTU 320M-D12 mounting system all dimensions in mm Fig. 14.3: Dimensioned drawing of the BT 320M mounting bracket Leuze electronic IPS 208i... - Page 64 Technical data all dimensions in mm Fig. 14.4: Dimensioned drawing of the BTU 320M-D12-RL70 mounting bracket for ring light Leuze electronic IPS 208i...
- Page 65 IDENT SWO2 SWI1 HOST Art.-No. MA 150 0130109 all dimensions in mm Earthing strap Green LED: PWR White LED: SWI1 White LED: SWO2 White LED: SWIO3 White LED: SWIO4 Fig. 14.5: Dimensioned drawing of MA 150 connection unit Leuze electronic IPS 208i...
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Page 66: Order Guide And Accessories
A list with all available device types can be found on the Leuze electronic website at www.leuze.com. 15.2 Type overview Tab. 15.2: Type overview Type designation Description Part no. IPS 208i FIX-M3-102-I3 Camera-based positioning sensor, M3 optics 50135331 IPS 208i FIX-M3-102-I3-H Camera-based positioning sensor, M3 optics, heating 50135334 Leuze electronic IPS 208i... -
Page 67: Optical Accessories
M12 plug (4-pin, D-coded), axial connector, open cable end, shielded, UL 50135073 KS ET-M12-4A-P7-020 Ethernet connection cable, length 2 m 50135074 KS ET-M12-4A-P7-050 Ethernet connection cable, length 5 m 50135075 KS ET-M12-4A-P7-100 Ethernet connection cable, length 10 m 50135076 KS ET-M12-4A-P7-150 Ethernet connection cable, length 15 m 50135077 KS ET-M12-4A-P7-300 Ethernet connection cable, length 30 m Leuze electronic IPS 208i... -
Page 68: Other Accessories
Modular connection unit for decentralized distribution of the signals in the high-bay storage device Tab. 15.12: Accessories – Ethernet switch Part no. Part designation Description 50135196 MD 708-21-42/D4-12 Ethernet switch with 5 connections 50135197 MD 708-21-82/D4-12 Ethernet switch with 9 connections Leuze electronic IPS 208i... -
Page 69: Ec Declaration Of Conformity
EC Declaration of Conformity EC Declaration of Conformity The positioning sensors of the IPS 200i series have been developed and manufactured in accordance with the applicable European standards and directives. Leuze electronic IPS 208i... -
Page 70: Appendix
File separator GROUP SEPARATOR Group separator RECORD SEPARATOR Record separator UNIT SEPARATOR Unit separator SPACE Space EXCLAMATION POINT Exclamation point " QUOTATION MARK Quotation mark NUMBER SIGN Number sign DOLLAR SIGN Dollar sign PERCENT SIGN Percent sign Leuze electronic IPS 208i... - Page 71 Greater than QUESTION MARK Question mark COMMERCIAL AT Commercial AT Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Leuze electronic IPS 208i...
- Page 72 Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Leuze electronic IPS 208i...
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Page 73: Configuration Via Configuration Codes
Configuration codes cannot be read via the DCR configurator app. Reset to factory settings (without IP address) Fig. 17.1: Configuration code: reset to factory settings Setting the IP address to the Leuze default address Fig. 17.2: Configuration code: Setting the IP address Leuze electronic IPS 208i... -
Page 74: License Terms
(CD-ROM or DVD) if you submit a request to our customer support within three years of distribution of the product at the following address: Service center Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen / Germany Source code DCR 200i...