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Summary of Contents for Binks Maple 15/6
- Page 1 Service Manual Maple 15/6 Pump • Model 104205 77-3244 R1.0 1/20 www.carlisleft.com...
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Page 2: Eu Declaration Of Conformity
Product Description / Object of Declaration: Pumps - Maple, DVP, 104009, 104010, 104010-LS, 104016, 104027, 104032, 104040, 104041, 104042, 104077, 104020, 104023, 104025, 104028, 104129, 106933, 104205, This Product is designed for use with: Solvent and water based materials Suitable for use in hazardous area: Zone 1 Protection Level: II 2 G X IIB T4... - Page 3 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in Important installation, operation or maintenance minor personal injury, product or property severe personal injury, death or substantial property information.
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Page 4: Specification
Specification Ratio: Maximum air inlet pressure: 7 bar [101.5 psi] Maximum fluid pressure: 42 bar [610 psi] Nominal flow volume / cycle: 0.375 l/m [0.10 US gal/m] Output @ 60 cycles / min: 22.5 l/m [6 US gal/m] Maximum recommended continous cycle rate: Cycles/min Maximum recommended intermittent cycle rate:Cycles/min Fluid inlet connection:... -
Page 5: Dimensions And Mounting Details
Dimensions and Mounting Details 1" Sanitary outlet 1" Sanitary inlet EARTHING POINT AIR INLET MOUNTING LOCATIONS SECTION A-A 77-3244 R1.0 5/20 www.carlisleft.com... -
Page 6: Installation
Installation This product should be flushed with a suitable compatible solvent prior to use. Mount the pump securely and position the pump at a convenient height (below the lid height of the paint container), to allow for maintenance, visual observation, and periodic inspection. The wall mount bracket is included with all pumps. - Page 7 Installation Set the pump speed to a slow cycle rate and prime the pump to remove any air before increasing pressure. Inspect for any air or fluid leaks. Set the pump cycle rate to achieve the required paint volume and then adjust the system back pressure regulator and pump air pressure to achieve the desired system fluid pressure.
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Page 8: Socket Head Cap Screw
Parts list - Pump Assembly ITEM PART NO. DESCRIPTION REMARKS 164838 Ø2 x 4.75 RIVET 165044 SPRING WASHER 165108 SPRING WASHER 177107 M12 x 50 SOCKET HEAD CAP SCREW 177109 M8 x 65 SOCKET HEAD CAP SCREW 177111 M12 X 110 SOCKET HEAD CAP SCREW ... -
Page 9: Pump Assembly
Pump Assembly = GREASE (AGMD-010) = LOCTITE = TORQUE = MAINTENANCE ORDER (Reverse for assembly) = GREASE INTERNAL (AGMD-010) 77-3244 R1.0 9/20 www.carlisleft.com... - Page 10 Parts list - Air Motor Assembly ITEM PART NO. DESCRIPTION REMARKS 0115-010037 POPPET ASSEMBLY # 0115-010102 AIR VALVE ASSEMBLY 161992 Ø117.5 x 2.62 O-RING 161993 Ø20.35 x 1.78 O-RING 161994 Ø4.47 x 1.78 O-RING 161995 Ø19.5 x 3 O-RING ...
- Page 11 77-3244 R1.0 11/20 www.carlisleft.com...
- Page 12 Air Motor Piston Assembly ITEM PART NO. DESCRIPTION REMARKS 162702 AIR MOTOR PISTON SEAL 165964 M12 x 40 GRUB SCREW 192759 PISTON SHAFT 192760 PISTON = GREASE (AGMD-010) = LOCTITE = TORQUE = MAINTENANCE ORDER (Reverse for assembly) = GREASE INTERNAL (AGMD-010) 77-3244 R1.0 12/20...
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Page 13: Air Valve Assembly
Air Valve Assembly ITEM PART NO. DESCRIPTION REMARKS 0115-010015 # SPOOL AND SLEEVE ASSEMBLY Not Shown 162789 SPOOL AND SLEEVE O-RING 0115-010016 BUMPER 0115-010017 MAGNET 0115-010018 VALVE BLOCK END CAP 0115-010020 DIAPHRAGM 0115-010021 Ø36 x 1.5 O-RING ... - Page 14 Fluid Piston Assembly ITEM PART NO. DESCRIPTION REMARKS 160533 PISTON BALL CHECK SPRING 162855 Ø52.07 x 2.62 O-RING 162856 Ø41.0 x 1.78 O-RING 162857 O-RING Ø56.82 x 2.62 171788 BALL 1.375 192632 SEAT 193188 ...
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Page 15: Fault Finding
Fault Finding Symptom Possible Cause Remedy Air getting into the suction hose/manifold Check seals and hose connections. Pump will not ‘Prime’ Worn piston seal. Replace piston seals. Inspect, clean and/or replace balls Ball checks not seating correctly. and seats. Check air and fluid supply ball valves No Air or Fluid supply and supply hoses. - Page 16 Fault Finding Symptom Possible Cause Remedy Worn air motor piston seals. Replace air motor piston seal. Disassemble pump as required to Worn/failed air motor shaft seals. replace air motor shaft seals. Pump runs but has excessive pulsation. Worn fluid piston seal. Replace fluid piston seal.
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Page 17: Maintenance Schedule
Spares Kits for Maple 15/6 Pump KIT No. PART NO. DESCRIPTION REMARKS 250771 Fluid section seal kit Check main parts list for 250772 Fluid overhaul kit details of individual kit 250618 Air Motor Seal Kit contents ... -
Page 18: Bellows Replacement
Bellows Replacement ITEM PART NO. DESCRIPTION REMARKS 502769 Bellows positioning tool 502382 Bellows assembly spigot Screw Item No. 2 (assembly spigot) onto the piston shaft Using Item No. 1, push bellows over spigot until located in groove. Smear loctite 572 over nose of bellows, thread nut onto bellows ensuring the thread starts squarely. - Page 19 Accessories ITEM PART NO. 192206 1" Sanitary Gasket 1" Sanitary - 193275 3/4" NPT (f) Adapter Heavy duty 194845 1 & 1 1/2" Sanitary Clamp 1" Sanitary - 194281 1" NPT (f) Adapter 502608 Seal Insertion Tool For Shaft seal (7) 502769 Bellows Positioning Tool AGMD-010...
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Page 20: Warranty Policy
© 2017 Carlisle Fluid Technologies, Inc. All rights reserved. Binks is part of Carlisle Fluid Technologies, a global leader in innovative finishing technologies. For technical assistance or to locate an authorized distributer, contact one of our international sales and customer support locations below.
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