Metos 900 Series User Manual
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Metos 900 Series User Manual

Metos 900 Series User Manual

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SOLID TOPS
900 Series
TYPE: 94/04 TCTG, 96/04 TCTGDX, 96/04 TCTGSX, 98/04 TCTG, 94/04 CTGG,
94/04 CTGE, 94/04 CTG, 96/04 CTGDX, 96/04 CTGSX, 96/04 CTGGDX, 96/04 CTGGSX,
96/04 CTGEDX, 96/04 CTGESX, 98/04 CTG, 98/04 CTGG, 98/04 CTGE
User manual
S/N:
Valid from:03. 09. 2004
Rev.: 1.0

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  • Page 1 SOLID TOPS 900 Series TYPE: 94/04 TCTG, 96/04 TCTGDX, 96/04 TCTGSX, 98/04 TCTG, 94/04 CTGG, 94/04 CTGE, 94/04 CTG, 96/04 CTGDX, 96/04 CTGSX, 96/04 CTGGDX, 96/04 CTGGSX, 96/04 CTGEDX, 96/04 CTGESX, 98/04 CTG, 98/04 CTGG, 98/04 CTGE User manual S/N: Valid from:03.
  • Page 3 Dear Customer, Congratulations on deciding to choose a Metos appliance for your kitchen activities. You made an excellent choice. We will do our best to make you a satisfied Metos customer like thousands of customers we have around the world.
  • Page 4 3.9.2004 Rev. 1.0...

  • Page 5: Table Of Contents

    3.9.2004 Rev. 1. General information ..................1 1.1 Symbols used in the manual ..................1 1.2 Symbols used on the appliance ..................2 1.3 Checking correspondence between the appliance and the manual ........ 2 2. Safety ......................3 2.1 Using the appliance safely ..................... 3 2.2 Safety instructions in case of malfunction ..............
  • Page 6 3.9.2004 Rev. 5.4 Preparing for installation ..................... 15 5.5 Storage ......................... 15 5.6 Transporting the appliance ..................15 5.7 Unpacking the appliance ..................... 15 5.8 Disposing of packaging materials ................15 5.9 Positioning the appliance ..................... 16 5.10 Electrical connections (versions with electric oven) ..........16 5.10.1 General information ...................

  • Page 7: General Information

    3.9.2004 Rev. 1.0 General information 1. General information Read the instructions in this manual carefully, as they contain important information on how to install, use and service the appliance safely, properly, and effectively. Keep this manual in a safe place so that it can be used as reference by other operators of the appliance.

  • Page 8: Symbols Used On The Appliance

    3.9.2004 Rev. 1.0 General information 1.2 Symbols used on the appliance This symbol on a part warns the user that there are electrical terminals behind it. There- fore, this part should be removed by qualified personnel only. 1.3 Checking correspondence between the appliance and the manual The rating plate of the appliance shows its serial number.

  • Page 9: Safety

    3.9.2004 Rev. 1.0 Safety 2. Safety 2.1 Using the appliance safely Being an appliance designed only for professional use, it should be operated by qualified personnel exclusively. Never leave the appliance unattended while it is on. Do not move the appliance while hot. 2.2 Safety instructions in case of malfunction If the appliance will remain idle for some time or in the event of a failure, abnormal op- eration, etc., turn off the shutoff valve upstream of the appliance and disconnect it from...

  • Page 10: Functional Description

    3.9.2004 Rev. 1.0 Functional description 3. Functional description 3.1 Application of the appliance The appliance is designed for cookery use only. The appliance usage, for constructive specifications giving different temperatures to hot plate between central area and marginal area, allows to cook food very quickly placing the containers in the central area and to finish the cooking or storing hot food placing them on the marginal area of hot plate.

  • Page 11: Cooking Tops

    3.9.2004 Rev. 1.0 Functional description 3.2.2 Cooking tops Fig. 1 Burner of 13 kW (solid top) Burners of 3.5 kW (open fires) Burners of 7 kW (open fires) • Plate with burner in steel controlled by drain valve with safety thermocouple and piezoelectric ignition of main burner;...

  • Page 12: Gas Ovens

    3.9.2004 Rev. 1.0 Functional description 3.2.3 Gas ovens • Stainless steel GN 2/1 static oven with temperature adjustable from 80°C to 335°C (176°F to 635°F); • tubular steel burner rated 8.5 kW with self-stabilising flame; • piezoelectric ignition of pilot flame; •...

  • Page 13: Operating Instructions

    3.9.2004 Rev. 1.0 Operating instructions 4. Operating instructions 4.1 Before using the appliance 4.1.1 Preparing the appliance for use Before cooking food for the first time, we recommend cleaning the appliance thoroughly, and especially the oven cooking chamber. Remove all packaging materials and adhesive films from the appliance very carefully.

  • Page 14: Using The Appliance

    3.9.2004 Rev. 1.0 Operating instructions 4.2 Using the appliance 4.2.1 Operating controls By way of example, two of the most complete appliance of this type are described below. If necessary, see “Installation and Connection Drawing” at the end of this manual to view a graphic representation specific of your appliance.

  • Page 15: Switching The Open Fire Burners On And Off

    3.9.2004 Rev. 1.0 Operating instructions 4.2.2 Switching the open fire burners on and off • To light the pilot flame, press and turn the knob in a counterclockwise direction (item 2 in Fig. 3); • hold the knob down and at the same time move a flame closer to the pilot (utiliz- zare l’accensione piezoelettrica per il tuttapiastra);...

  • Page 16: Lighting The Gas Oven

    3.9.2004 Rev. 1.0 Operating instructions 4.2.3 Lighting the gas oven • To light the oven pilot flame, press and turn the knob in a counterclockwise direc- tion (item 2 in Fig. 4; • press and hold down the knob and at the same time push the ignition button (see item 3 in fig.2 further above) under the knob;...

  • Page 17: Lighting The Electrical Oven

    3.9.2004 Rev. 1.0 Operating instructions 4.2.4 Lighting the electrical oven Choose the heating direction on the knob indicated as item 3 in Fig. 5. Set the cooking chamber temperature by turning the oven operating thermostat knob in clockwise direc- tion (item 4 in Fig. 5), the heating elements start to operate and the line pilot lamp (item 2 in Fig.

  • Page 18: Safety Thermostat

    3.9.2004 Rev. 1.0 Operating instructions 4.2.5 Safety thermostat This appliance is equipped with a safety thermostat. Should the temperature inside the cooking chamber exceed a limit value, all oven functions will be disabled and only the power indicator light will remain on (item 2 in further above). This feature is a safety precaution which protects the appliance in the event of a failure or use against the instruc- tions.

  • Page 19: Idle Period

    3.9.2004 Rev. 1.0 Operating instructions Routine cleaning Cleaning the appliance thoroughly every day will keep it in perfect condition and increase its lifetime. Clean the appliance with a damp cloth using water and soap or detergents, provided that they are not acid or abrasive as discussed further above. Such detergents should not even be used to wash the floor near the appliance, as their fumes may deposit on the steel surfaces and damage them.

  • Page 20: Installation

    3.9.2004 Rev. 1.0 Installation 5. Installation 5.1 General information The manufacturer cannot be held liable for any damage to property or injury to persons deriving from installation errors or from inappropriate use of the appliance and is not re- sponsible for any faults caused by defective installation. In such cases, the warranty shall be null and void.

  • Page 21: Possible Environmental Interference

    3.9.2004 Rev. 1.0 Installation 5.3 Possible environmental interference If the appliance is installed with its sides next to flammable walls (made of wood or sim- ilar materials) or to heat-sensitive walls (made of plasterboard or similar materials), suit- able protective measures should be taken to keep such walls undamaged. Therefore, apply a coating to insulate the walls from radiative heat or keep a minimum clearance of 100 mm (4") from the side and back panels of the appliance.

  • Page 22: Positioning The Appliance

    3.9.2004 Rev. 1.0 Installation 5.9 Positioning the appliance Level the appliance using a level. Height can be adjusted with the help of the adjustable feet. 5.10 Electrical connections (versions with electric oven) 5.10.1 General information The appliance should be operated only when properly connected to an effective earthing (grounding) system.

  • Page 23: Connecting A Type "Y" Power Lead To The Appliance's Terminal Block [Models With Electrical Oven]

    3.9.2004 Rev. 1.0 Installation 5.10.2 Connecting a type "Y" power lead to the appliance’s terminal block [models with electrical oven] The appliance is supplied complete with power lead. The power lead can only be replaced by the manufacturer, by the manufacturer's technical support service or by a technician having similar qualifications.
  • Page 24 3.9.2004 Rev. 1.0 Installation The terminal block is located on the compartment beneath, in the position shown in Fig.8 (item 1). Fig.8 Terminal block Cable clamp The power lead should be locked in place with the cable clamp fitted on the appliance (item 2 in Fig.8) so as to avoid the risk of tearing it.

  • Page 25: Gas Supply Connection

    3.9.2004 Rev. 1.0 Installation 5.11 Gas supply connection This appliance is designed to burn natural and liquid gas. To find out the category to which this appliance belongs in the country where it is installed, please refer to the table below.

  • Page 26: Changing Gas Inlet Connection From The Right To The Left (Optional)

    3.9.2004 Rev. 1.0 Installation The appliance should be connected to the gas supply by means of metal pipes --either rigid or flexible-- having an adequate diameter (see "Technical specifications table" at the end of this manual). When joining pipe fittings, never use oakum or Teflon as their residues could get to the valve and jeopardise its operation.

  • Page 27: Checking Gas Supply Pressure After Installation

    3.9.2004 Rev. 1.0 Installation 5.13 Checking gas supply pressure after installation Gas supply pressure can be measured with a liquid-filled pressure gauge (for example, a U-shaped pressure gauge, minimum subdivision 0.1 mbar) or a digital pressure gauge. Proceed as follows. 5.13.1 Open fires •...

  • Page 28: Solid Top

    3.9.2004 Rev. 1.0 Installation 5.13.2 Solid top • Remove the control panel (as shown in the related chapter); • unscrew the screw on the pressure port (item 2); Fig. 9a Gas ramp Pressure port lock screw • place the pressure gauge; •...

  • Page 29: Gas Technical Specifications

    3.9.2004 Rev. 1.0 Installation 5.14 Gas technical specifications The appliance should be started up at its rated output with the nozzles shown in "Table 2: burner specifications" below. All the necessary nozzles are provided in a small bag to- gether with the appliance. The nozzles of the main burners are marked in hundredths of mm, while those of pilot flames have a reference number.
  • Page 30 3.9.2004 Rev. 1.0 Installation Table 2: specifications for burners and nozzles Solid top Oven G30/31 50 mbar Rated pressure (mbar) Reduced pressure (mbar), minimum Nozzles (1/100 mm) Pilot flame 16.2 Max. 155R Min. Primary air distance (mm) OPEN G20 25 mbar Rated pressure (mbar) Reduced pressure (mbar), minimum Nozzles (1/100 mm)

  • Page 31: Checking Operation

    3.9.2004 Rev. 1.0 Installation 5.15 Checking operation Start up the appliance by following the instructions given in chapter "Using the ap- pliance"; check for gas leaks; check for flame stability throughout the whole control range by going from high to low. 5.16 Staff training Inform all personnel assigned to operate the appliance on how to use it by referring to this user’s manual and hand them out the manual.

  • Page 32: Adjustment Instructions

    3.9.2004 Rev. 1.0 Adjustment instructions 6. Adjustment instructions To convert (for example) from natural gas to liquid gas, you need to change the nozzles of main and pilot burners. The appropriate nozzles are shown in "Table 2: burner speci- fications""Table 3: burner specifications". 6.1 Replacing the open fire burner nozzles •...
  • Page 33 3.9.2004 Rev. 1.0 Adjustment instructions • adjust the primary air distance (H in Fig. 11) according to the values listed in "Ta- ble 2: specifications for burners". Fig. 11 Air sleeve ring...

  • Page 34: Replacing The Open Fire Pilot Flame Nozzle

    3.9.2004 Rev. 1.0 Adjustment instructions 6.2 Replacing the open fire pilot flame nozzle • Carry out the first step of the chapter 6.1; • unscrew the sealing screw (item 7 in Fig. 12) using a 11 mm wrench and remove it; •...

  • Page 35: Replacing The Oven Burner Nozzles [Models With Oven]

    3.9.2004 Rev. 1.0 Adjustment instructions 6.3 Replacing the oven burner nozzles [models with oven] • Remove the bottom front panel (item 2 in Fig. 13) by unscrewing the screws in item 2; Fig. 13 Bottom front panel Fixing screws • unscrew the fixing screw (item 2 in Fig.
  • Page 36 3.9.2004 Rev. 1.0 Adjustment instructions • adjust the primary air distance (H in Fig. 15) according to the values listed in “Ta- ble 2: specifications for burners and nozzles”; Fig. 15 Primary air sleeve Fixing screw for the adjustment Primary air adjustable distance...

  • Page 37: Replacing The Gas Oven Pilot Flame Nozzle

    3.9.2004 Rev. 1.0 Adjustment instructions 6.4 Replacing the gas oven pilot flame nozzle • Carry out the first 4 steps of the chapter 7.10 “Replacing the burner” below; • place a 12 mm wrench on the pilot flame assembly (item 1 Fig. 16) to counterbal- ance any possible torsion;...

  • Page 38: Replacing The Solid Top Pilot Flame Burner Nozzle

    3.9.2004 Rev. 1.0 Adjustment instructions 6.5 Replacing the solid top pilot flame burner nozzle • Remove the control panel (as shown in the related chapter); • unscrew the plug union (item2 in fig. 17) and remove it to remove pilot flame un- ion easier;...

  • Page 39: Replacing The Solid Top Burner Nozzle

    3.9.2004 Rev. 1.0 Adjustment instructions 6.6 Replacing the solid top burner nozzle • Remove the control panel (as shown in the related chapter); • unscrew the nozzle with the appropriate wrench (item 2 in fig. 17a) and replace it with an appropriate nozzle (see "Table2: specifications for burners and nozzles”; •...

  • Page 40: Adjusting The Minimum Setting

    3.9.2004 Rev. 1.0 Adjustment instructions 6.7 Adjusting the minimum setting To operate with liquid gases, remove the knobs, insert a screwdriver and tighten the screw in item 1 in Fig. 18. Fig. 18 Screw for adjusting the minimum setting Gas inlet union position Thermocouple union position Gas outlet union position Pilot flame union position...
  • Page 41 3.9.2004 Rev. 1.0 Adjustment instructions For other types of gas, adjust the screw until the flame is stable and uniform, proceeding as follows: • unscrew the screw shown in item 1 in Fig. 19; Fig. 19 Screw • connect a liquid pressure gauge (for example, a U-shaped pressure gauge, mini- mum subdivision 0.1 mbar) or a digital pressure gauge;...

  • Page 42: Functional Check

    3.9.2004 Rev. 1.0 Adjustment instructions 6.8 Functional check • Start the appliance by following the "Operating instructions"; • check for leaks; • check for flame stability throughout the ON-OFF-ON control range; • check the lighting process along the main burner and check that flames are even; •...

  • Page 43: Troubleshooting

    3.9.2004 Rev. 1.0 Troubleshooting 7. Troubleshooting Users are not allowed to perform any maintenance operations on any parts of this appli- ance. Maintenance should be carried out by an authorized technician. MAINTENANCE TROUBLE POSSIBLE CAUSES FOR THE TECHNICAL FOR THE USER SUPPORT SERVICE OPEN FIRES pressure drop in gas...
  • Page 44 3.9.2004 Rev. 1.0 Troubleshooting MAINTENANCE TROUBLE POSSIBLE CAUSES FOR THE TECHNICAL FOR THE USER SUPPORT SERVICE GAS OVEN AND SOLID TOP piezoelectric ignition de- replace it; vice faulty; the ignition plug is not securely fixed, or the check the connection; connection with the ca- ble is wrong;...
  • Page 45 3.9.2004 Rev. 1.0 Troubleshooting MAINTENANCE TROUBLE POSSIBLE CAUSES FOR THE TECHNICAL FOR THE USER SUPPORT SERVICE ELECTRIC OVEN check that the appliance No heating: no power; is energized; The temperature ad- Operating thermostat replace it justment does not work damaged A temperature is set but safety thermostat reset the thermostat.
  • Page 46 3.9.2004 Rev. 1.0 Troubleshooting...
  • Page 47 3.9.2004 Rev. 1.0 Technical specifications 9. Technical specifications Wiring diagrams........Installation Drawings......Technical specifications table....CE Conformity ........
  • Page 48 6SC00477: wiring diagram 94/04CTGE, 96/04CTGESX, 96/04CTGEDX 3/N/PE ~400V 50-60 Hz...
  • Page 49 3.9.2004 Rev. 1.0 Technical specifications 6LE00441:key to wiring diagram 6SC00477 Letter code Codes Descriptions Specifications E56-57-58-59 826620041 Heating element 1500W - 230V 826630123 Control thermostat 50 - 300°C 826630130 Safety thermostat 360°C - 3F A038506 Line pilot lamp 400V - 150°C A038506 Operation pilot lamp 400V - 150°C...
  • Page 50 6SC00480: wiring diagram 98/04CTGE - 3/N/PE ~400V 50-60 Hz...
  • Page 51 3.9.2004 Rev. 1.0 Technical specifications 6LE00480: key to wiring diagram 6SC00480 Letter code Codes Descriptions Specifications E56-57-58-59-60-61-62-63 826620041 Heating element 1500W - 230V B2-3 826630123 Control thermostat 50 - 300°C - 3f B16-17 826630130 Safety thermostat 360°C - 3F E1-2 A038506 Line pilot lamp 400V - 150°C...
  • Page 52 3.9.2004 Rev. 1.0 Technical specifications Installation Drawing 94/04TCTG Description Connecting gas supply Solid top dimensions Distance between feet Distance between burn Plate Connecting electic oven...
  • Page 53 3.9.2004 Rev. 1.0 Technical specifications Installation Drawing 94/04 CTG Description Connecting gas supply Solid top dimensions Distance between feet Distance between burn Plate Connecting electic oven...
  • Page 54 3.9.2004 Rev. 1.0 Technical specifications Installation Drawing 94/04 CTGG Description Connecting gas supply Solid top dimensions Distance between feet Distance between burn Plate Connecting electic oven...
  • Page 55 3.9.2004 Rev. 1.0 Technical specifications Installation Drawing 96/04TCTGDX Description Connecting gas supply Solid top dimensions Distance between feet Distance between burn Plate Connecting electic oven...
  • Page 56 3.9.2004 Rev. 1.0 Technical specifications Installation Drawing 96/04 TCTGSX Description Connecting gas supply Solid top dimensions Distance between feet Distance between burn Plate Connecting electic oven...
  • Page 57 3.9.2004 Rev. 1.0 Technical specifications Installation Drawing 96/04 CTGEDX Description Connecting gas supply Solid top dimensions Distance between feet Distance between burn Plate Connecting electic oven...
  • Page 58 3.9.2004 Rev. 1.0 Technical specifications Installation Drawing 96/04 CTGESX Description Connecting gas supply Solid top dimensions Distance between feet Distance between burn Plate Connecting electic oven...
  • Page 59 3.9.2004 Rev. 1.0 Technical specifications Installation Drawing 96/04CTGGDX Description Connecting gas supply Solid top dimensions Distance between feet Distance between burn Plate Connecting electic oven...
  • Page 60 3.9.2004 Rev. 1.0 Technical specifications Installation Drawing 96/04 CTGGSX Description Connecting gas supply Solid top dimensions Distance between feet Distance between burn Plate Connecting electic oven...
  • Page 61 3.9.2004 Rev. 1.0 Technical specifications Installation Drawing 98/04 TCTG Description Connecting gas supply Solid top dimensions Distance between feet Distance between burn Plate Connecting electic oven...
  • Page 62 3.9.2004 Rev. 1.0 Technical specifications Installation Drawing 98/04 CTG Description Connecting gas supply Solid top dimensions Distance between feet Distance between burn Plate Connecting electic oven...
  • Page 63 3.9.2004 Rev. 1.0 Technical specifications Installation Drawing 98/04 CTGG Description Connecting gas supply Solid top dimensions Distance between feet Distance between burn Plate Connecting electic oven...
  • Page 64 3.9.2004 Rev. 1.0 Technical specifications Installation Drawing 98/04 CTGE Description Connecting gas supply Solid top dimensions Distance between feet Distance between burn Plate Connecting electic oven...
  • Page 65 3.9.2004 Rev. 1.0 Technical specifications Item Type Voltage Specification Internal dimensions gas oven 536 x 699 x 290 mm Internal dimensions electric oven 536 x 699 x 260 mm Inner cupboard dimensions 346 x 730 x 402 mm Internal dimensions hot cupboard 330 x 730 x 330 mm Volume with package 94,94G,94E,...
  • Page 66 3.9.2004 Rev. 1.0 Technical specifications Item Type Voltage Specification Gas burnes 96SX,96DX,96GSX,96GDX,96ESX,96EDX 1 x 3,5 kW+ 1 x 7kW+ 1 x 13kW ,96TDX,96TSX Gas burnes 98E,98G,98T 2 x 3,5 kW+ 2 x 7kW+ 1 x 13kW Heat gas oven 94G,96GSX,96GDX 8,5 kW Heat gas oven 8,5 kW x 2...
  • Page 67 DICHIARAZIONE DI CONFORMITÀ CE CE CONFORMITY DECLARATION DECLARATION DE CONFORMITE CE CE KONFORMITÄTSERKLÄRUNG DECLARACIÓN DE CONFORMIDAD CE Si dichiara che il seguente apparecchio: Tuttapiastra gas serie 900 INNO Gas solid top ranges series 900 INNO We declare that the following equipment: Plaque coup de feu gaz gamme 900 INNO Nous déclarons que l'appareil suivont: Wir erklären, dass dieses Gerät:...

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