Amphenol Temposonics T Series Operation Manual
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Amphenol Temposonics T Series Operation Manual

Magnetostrictive linear position sensors
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Operation Manual
T-Series – Analog
Magnetostrictive Linear Position Sensors
ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified /
Japanese approval / ClassNK approval / Safety SIL 2 capable

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Summary of Contents for Amphenol Temposonics T Series

  • Page 1 Operation Manual T-Series – Analog Magnetostrictive Linear Position Sensors ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable...

  • Page 2: Table Of Contents

    Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual Table of contents 1. Introduction ...............................3 1.1 Purpose and use of this manual ..................................

  • Page 3: Introduction

    Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual 1. Introduction 4. The position sensor may be used in zones (ATEX, UK Ex, IECEx, KCs, CCC, PESO, Japanese approval) and Classes, Divisions and 1.1 Purpose and use of this manual Zones (CEC, NEC) according to chapter 8.

  • Page 4: Forseeable Misuse

    Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual 2.2 Forseeable misuse 2.3 Installation, commissioning and operation The position sensors must be used only in technically safe condition.

  • Page 5: Safety Instructions For Use In Explosion-Hazardous Areas

    Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual How to ensure safe commissioning 2.4 Safety instructions for use in explosion-hazardous areas 1.

  • Page 6: Warranty

    Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual 2.5 Warranty Temposonics grants a warranty period for its position sensors and supplied accessories relating to material defects and faults that occur despite correct use in accordance with the intended application .

  • Page 7: Identification

    Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual 3. Identification 3.1 Order code of Temposonics ®...
  • Page 8 Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual Operating voltage +24 VDC (−15/+20 %) Version (see chapter 8 for further information) D Ex db and Ex tb (A/F 55) Ex db eb and Ex tb (A/F 55)

  • Page 9: Nameplate

    Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual 3.2 Nameplate THN0080MC011DSNA11 THN0080MC011ESNA11 THN0080MC011GSNA11 In: 24 VDC 100 mA YofC: 12JAN2022 In: 24 VDC...

  • Page 10: Product Description And Commissioning

    Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual 4. Product description and commissioning 4.1 Functionality and system design Position magnet (Magnetic fi eld) Torsional strain pulse converter...

  • Page 11: Styles And Installation Of Temposonics ® Th

    Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual 4.2 Styles and installation of Temposonics ®...
  • Page 12 Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual Side connection C01/N01/NF1 (with adapter)/M01 (without adapter) Connection length 22 mm (0.87 in.) for version D &...
  • Page 13 Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual Version D & G Connection adapter Upper lid O-ring Version E &...
  • Page 14 Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual Version D & G (example: Threaded fl ange with raised-face) Flameproof (explosionproof) housing with fl...
  • Page 15 Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual Connection options for version D & G Connection options for version E &...
  • Page 16 Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual Installation of TH with threaded flange In the case of threaded flange M18×1.5-6g provide a screw hole based on Fix the sensor rod via threaded flange M18×1.5-6g or ¾"-16 UNF-3A.

  • Page 17: Magnet Installation

    Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual Notice for metric threaded fl anges NOTICE Thread Z°...
  • Page 18 Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual Sensors with stroke lengths ≥ 1 meter (3.3 ft.) Multi-position measurement Support horizontally installed sensors with a stroke length from 1 meter The minimum distance between the magnets is 75 mm (3 in.).

  • Page 19: Electrical Connection

    Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual 4.4 Electrical connection Connector wiring for SIL 2 sensor Connect the sensor directly to the control system, indicator or other Placement of installation and cabling have decisive influence on the evaluating systems as follows:...
  • Page 20 Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual NOTICE Connector wiring for standard sensor Connect the sensor directly to the control system, indicator or other Connect output 1 to load of 500 Ω...
  • Page 21 Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual Non-hazardous area Hazardous area Output DC Ground Not connected Not connected +24 VDC (−15 / +20 %)
  • Page 22 Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual Cable connection (only for versions E and N) Recommended tools Electric torque screwdriver Torque wrench...
  • Page 23 Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual Step 2: Cable connection (Option 1: Disassembly of connection adapter) Inspect surfaces and O-ring for damage.
  • Page 24 Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual Step 2: Cable connection (Option 2: Without disassembly of connection adapter) Loosen the five M4×10 screws (A/F 3).

  • Page 25: Frequently Ordered Accessories For Temposonics ® Th Standard

    Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual 4.5 Frequently ordered accessories for Temposonics TH standard –...
  • Page 26 Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual Floats * Ø 18 Ø 18 Ø...
  • Page 27 Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual O-rings Ø 15.3 Ø 16.4 (Ø 0.6) (Ø...

  • Page 28: Frequently Ordered Accessories For Temposonics ® Th Sil 2

    Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual 4.6 Frequently ordered accessories for Temposonics TH SIL 2 –...
  • Page 29 Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual Stop collar Mounting accessory O-rings Ø 27 60 (2.36) Ø...

  • Page 30: Operation

    Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual 5. Operation NOTICE The programming tools are not approved for use in a hazardous environment.
  • Page 31 Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual 3. Set end point (100 % output) (Fig. 34): NOTICE •...
  • Page 32 Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual 5.2.2 Analog cabinet programmer, part no. 253 408 Step 1: Install cabinet programmer Step 2: Connect cabinet programmer Install the built-in programming unit firmly in the control cabinet.
  • Page 33 Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual 2. Set start position (0 % output) (Fig. 38): •...
  • Page 34 Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual 5.2.3 Programming kit, part no. 253 134-1 (EU)/253 309-1 (US) NOTICE Never connect/disconnect the sensor when voltage is applied! The PC programmer is a hardware converter between sensor and...
  • Page 35 Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual Temposonics TH analog software user interface Fig.
  • Page 36 Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual 5.2.4 Setting examples for programming tools The sensor‘s measuring range can be repositioned using the tools described above within the active measuring range at any time.

  • Page 37: Maintenance And Troubleshooting

    Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual 6. Maintenance and troubleshooting Maintenance: Defines a combination of any actions carried out to re- tain an item in, or restore it to, conditions in which it is able to meet 6.1 Error conditions, troubleshooting the requirements of the relevant specification and perform its required...

  • Page 38: Technical Data

    Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual 8. Technical data 8.1 Technical data of Temposonics TH SIL 2 ®...
  • Page 39 Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual Certifications Certifi cation required Version E Version D Version G Version N...
  • Page 40 Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual SIL 2 sensor parameter Safety values for maximum operating temperature λ...

  • Page 41: Technical Data Of Temposonics ® Th Standard

    Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual 8.2 Technical data of Temposonics TH standard ® Output Current 4(0)…20 mA, 20…4(0) mA (minimum/maximum load: 0/500 Ω)
  • Page 42 Temposonics TH Analog ATEX / UK Ex / IECEx / CEC / NEC / KCs / CCC / PESO certified / Japanese approval / ClassNK approval / Safety SIL 2 capable ® Operation Manual Certifications Certifi cation required Version E Version D Version G Version N...

  • Page 43: Declaration Of Conformity Of Sil 2 Version

    9. Declaration of conformity of SIL 2 version EU22.002A EU Declaration of Conformity EU Konformitätserklärung Déclaration UE de Conformité Temposonics Temposonics Temposonics declares as manufacturer in sole responsibility erklärt als Hersteller in alleiniger déclare en qualité de fabricant sous sa seule that the position sensor type Verantwortung, dass der Positionssensor Typ responsabilité...
  • Page 44 EU22.006A EU Declaration of Conformity EU Konformitätserklärung Déclaration UE de Conformité Temposonics Temposonics Temposonics declares as manufacturer in sole responsibility erklärt als Hersteller in alleiniger déclare en qualité de fabricant sous sa seule that the position sensor type Verantwortung, dass der Positionssensor Typ responsabilité...

  • Page 45: Declaration Of Conformity Of Standard Version

    10. Declaration of conformity of standard version EU22.001A EU Declaration of Conformity EU Konformitätserklärung Déclaration UE de Conformité Temposonics Temposonics Temposonics declares as manufacturer in sole responsibility erklärt als Hersteller in alleiniger déclare en qualité de fabricant sous sa seule that the position sensor type Verantwortung, dass der Positionssensor Typ responsabilité...
  • Page 46 EU22.005A EU Declaration of Conformity EU Konformitätserklärung Déclaration UE de Conformité Temposonics Temposonics Temposonics declares as manufacturer in sole responsibility erklärt als Hersteller in alleiniger déclare en qualité de fabricant sous sa seule that the position sensor type Verantwortung, dass der Positionssensor Typ responsabilité...

  • Page 47: Declaration Of Conformity Uk Of Sil 2 Version

    11. Declaration of conformity UK of SIL 2 version UK23.002A UK Declaration of Conformity UK Konformitätserklärung Déclaration de Conformité UK Temposonics Temposonics Temposonics declares as manufacturer in sole responsibility erklärt als Hersteller in alleiniger déclare en qualité de fabricant sous sa seule that the position sensor type Verantwortung, dass der Positionssensor Typ responsabilité...
  • Page 48 UK23.006A UK Declaration of Conformity UK Konformitätserklärung Déclaration de Conformité UK Temposonics Temposonics Temposonics declares as manufacturer in sole responsibility erklärt als Hersteller in alleiniger déclare en qualité de fabricant sous sa seule that the position sensor type Verantwortung, dass der Positionssensor Typ responsabilité...

  • Page 49: Declaration Of Conformity Uk Of Standard Version

    12. Declaration of conformity UK of standard version UK23.001A UK Declaration of Conformity UK Konformitätserklärung Déclaration de Conformité UK Temposonics Temposonics Temposonics declares as manufacturer in sole responsibility erklärt als Hersteller in alleiniger déclare en qualité de fabricant sous sa seule that the position sensor type Verantwortung, dass der Positionssensor Typ responsabilité...
  • Page 50 UK23.005A UK Declaration of Conformity UK Konformitätserklärung Déclaration de Conformité UK Temposonics Temposonics Temposonics declares as manufacturer in sole responsibility erklärt als Hersteller in alleiniger déclare en qualité de fabricant sous sa seule that the position sensor type Verantwortung, dass der Positionssensor Typ responsabilité...

  • Page 51: Appendix

    13. Appendix Safety declaration Dear Customer, If you return one or several sensors for checking or repair, we need you to sign a safety declaration. The purpose of this declaration is to ensure that the returned items do not contain residues of harmful substances and/or that people handling these items will not be in danger. Temposonics order number: __________________________ Sensor type(s): ____________________________________________ Serial number(s): __________________________________...
  • Page 52 © 2023 Temposonics, LLC – all rights reserved. Temposonics, LLC and Temposonics GmbH & Co. KG are subsidiaries of Amphenol Corporation. Except for any third party marks for which attribution is provided herein, the company names and product names used in this document may be the registered trademarks or unregistered trademarks of Temposonics, LLC or...

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