Amphenol Temposonics T Series Operation Manual
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Amphenol Temposonics T Series Operation Manual

Magnetostrictive linear position sensors
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Operation Manual
T-Series – SSI

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Summary of Contents for Amphenol Temposonics T Series

  • Page 1 Operation Manual T-Series – SSI...

  • Page 2: Table Of Contents

    ® Temposonics TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual Table of contents 1. Introduction ...............................3 1.1 Purpose and use of this manual ..................................3 1.2 Used symbols and warnings ..................................

  • Page 3: Introduction

    Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual 1. Introduction 4. The position sensor may be used in zones (ATEX, UK Ex, IECEx, 1.1 Purpose and use of this manual (CEC, NEC) according to chapter 8.

  • Page 4: Forseeable Misuse

    Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual 2.2 Forseeable misuse 2.3 Installation, commissioning and operation The position sensors must be used only in technically safe condition. Forseeable misuse Consequence To maintain this condition and to ensure safe operation, installation,...

  • Page 5: Safety Instructions For Use In Explosion-Hazardous Areas

    Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual How to ensure safe commissioning 2.4 Safety instructions for use in explosion-hazardous areas 1. Protect the sensor against mechanical damage during installation and operation.

  • Page 6: Warranty

    Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual 2.5 Warranty Temposonics grants a warranty period for its position sensors and supplied accessories relating to material defects and faults that oc- cur despite correct use in accordance with the intended application The Temposonics obligation is limited to repair or replacement of any defective part of the unit.

  • Page 7: Identification

    Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual 3. Identification 3.1 Order code of Temposonics ® Optional a Sensor model d Connection type H Rod 1 Side connection with thread ½"-14 NPT (All versions)
  • Page 8 Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual Output Output (continued) S (17) (18) (19) (20) (21) (22) (23) (24) (25) Measurement contents (optional: Box no. 23) = Synchronous Serial Interface Note: Choose “9”...

  • Page 9: Nameplate

    Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual 3.2 Nameplate THT0420UC101DNNS1B1C02 THT0420UC101GNNS1B1C02 THT0420UC101ENNS1B1C02 In: 24 VDC Typ. 100 mA YofC: 12JAN2022 In: 24 VDC Typ. 100 mA YofC: 12JAN2022 In: 24 VDC Typ.

  • Page 10: Product Description And Commissioning

    ® Temposonics TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual 4. Product description and commissioning 4.1 Functionality and system design Position magnet (Magnetic fi eld) Torsional strain pulse converter Sensing element...

  • Page 11: Styles And Installation Of Temposonics

    Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual ® 4.2 Styles and installation of Temposonics Threaded flange with raised-face Version D & G Sensor electronics housing Null zone Stroke length...
  • Page 12 Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual Side connection C01/N01 (with adapter)/M01 (without adapter) Connection length 22 mm (0.87 in.) for version D & G 18 mm (0.7 in.) for version E &...
  • Page 13 Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual Version D & G Connection adapter Upper lid O-ring Version E & N Connection adapter Upper lid O-ring Fig.
  • Page 14 Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual Version D & G (example: Threaded fl ange with raised-face) Flameproof (explosionproof) housing with fl ameproof (explosionproof) connection chamber Version D: ATEX / UK Ex / IECEx / EAC Ex / CCC / Japanese Approval Version G: ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC / Japanese Approval Zone 1...
  • Page 15 Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual Connection options for version D & G Connection options for version E & N ½"-14 NPT ½"-14 NPT ½"-14 NPT ½"-14 NPT...
  • Page 16 Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual Installation of TH with threaded flange In the case of threaded flange M18×1.5-6g provide a screw hole based on Fix the sensor rod via threaded flange M18×1.5-6g or ¾"-16 UNF-3A.

  • Page 17: Magnet Installation

    Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual NOTICE Thread Z° Mount ring magnets and U-magnets concentrically. ×P) +0.1 +0.4 The maximum permissible air gap must not be exceeded (Fig. 15). ±1°...
  • Page 18 Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual Sensors with stroke lengths ≥ 1 meter (3.3 ft.) Differentiation measurement Support horizontally installed sensors with a stroke length from 1 meter For a differentiation measurement two positions are measured on the (3.3 ft.) mechanically at the rod end.

  • Page 19: Electrical Connection

    Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual 4.4 Electrical connection Connector wiring Connect the sensor directly to the control system, indicator or other Placement of installation and cabling have decisive influence on the evaluating systems as follows: sensor‘s electromagnetic compatibility (EMC).
  • Page 20 Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual Non-hazardous area Hazardous area Data ( ) Data (+) Clock (+) Clock ( ) +24 VDC ( 15 / +20 %) DC Ground (0 V) External fuse Ground...
  • Page 21 Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual Cable connection (only for versions E and N) Recommended tools Electric torque screwdriver Torque wrench Slotted screwdriver Crimping tool 3 mm (0.12 in.),...
  • Page 22 Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual Step 2: Cable connection (Option 1: Disassembly of connection adapter) Loosen the five M4×10 screws (A/F 3). Remove the upper Inspect surfaces and O-ring for damage.
  • Page 23 Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual Step 2: Cable connection (Option 2: Without disassembly of connection adapter) Loosen the five M4×10 screws (A/F 3). Connect the cable to the sensor.

  • Page 24: Frequently Ordered Accessories

    Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual 4.5 Frequently ordered accessories – Additional options available in our Accessories Guide 551444 Position magnets Ø...
  • Page 25 Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual Floats Ø 18 Ø 18 Ø 18 (Ø 0.71) (Ø 0.71) Ø 18 (Ø 0.71) (Ø...
  • Page 26 Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual O-rings Programming tool Ø 15.3 Ø 16.4 (Ø 0.6) (Ø 0.65) Ø 2.2 Ø 2.2 (Ø...

  • Page 27: Operation

    Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual 5. Operation Sensor input 91 Ω 7 mA 5.1 Getting started Clock (+) 100 Ω The sensor is factory-set to its order sizes and adjusted, i.e.
  • Page 28 Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual Temposonics programming tool NOTICE Temposonics position sensors can be adapted to modified measurement tasks very easily via the connecting leads – without Never connect/disconnect the sensor when voltage is applied.
  • Page 29 Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual Temposonics SSI-Configurator user interface Fig. 31: Graphical display of position values via Test Sensor Fig. 30: Temposonics SSI-Configurator, SSI Settings Tab “Error Indication”...
  • Page 30 Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual Tab “Measurement” Tab “Measurement 2” Fig. 33: Temposonics SSI-Configurator, Measurement Fig. 34: Temposonics SSI-Configurator, Measurement 2 Use the field Filter to choose a noise reduction filter of two, four Temposonics SSI- T-Series order code...
  • Page 31 Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual Fig. 35: Temposonics SSI-Configurator, Measurement 2, choose “synchronous mode 3” To select the “synchronous mode 3”, activate the check box Extrapolation/SyncStart first and after that Extrapolation (real).

  • Page 32: Maintenance And Troubleshooting

    ® Temposonics TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual 6. Maintenance and troubleshooting Visual inspection: Optical inspection of product aims at the recognition of visible defects like missing bolts without using auxiliary equipment 6.1 Error conditions, troubleshooting and tools.

  • Page 33: Technical Data Temposonics

    Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual 8. Technical data Temposonics ® Output Interface SSI (Synchronous Serial Interface) – differential signal in SSI standard (RS 422) Data format Binary or gray, optional parity and error bit or temperature of sensor electronics Data length...
  • Page 34 Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual Electrical connection Connection type T-Series terminal Operating voltage +24 VDC (−15/+20 %) Ripple ≤ 0.28 V Current consumption 100 mA typical Dielectric strength...
  • Page 35 Temposonics ® TH SSI ATEX / UK Ex / IECEx / CEC / NEC / EAC Ex / CCC certified / Japanese approval Operation Manual Certifications Version E Version D Version G Version N IECEx/ATEX UK Ex Explosionproof — — Flameproof Explosionproof —...

  • Page 36: Declaration Of Conformity

    9. Declaration of conformity EU22.004A EU Declaration of Conformity EU Konformitätserklärung Déclaration UE de Conformité declares as manufacturer in sole responsibility erklärt als Hersteller in alleiniger déclare en qualité de fabricant sous sa seule that the position sensor type Verantwortung, dass der Positionssensor Typ responsabilité...
  • Page 37 EU22.007A EU Declaration of Conformity EU Konformitätserklärung Déclaration UE de Conformité declares as manufacturer in sole responsibility erklärt als Hersteller in alleiniger déclare en qualité de fabricant sous sa seule that the position sensor type Verantwortung, dass der Positionssensor Typ responsabilité...
  • Page 38 UK22.004A EU Declaration of Conformity EU Konformitätserklärung Déclaration UE de Conformité declares as manufacturer in sole responsibility erklärt als Hersteller in alleiniger déclare en qualité de fabricant sous sa seule that the position sensor type Verantwortung, dass der Positionssensor Typ responsabilité...
  • Page 39 UK22.007A EU Declaration of Conformity EU Konformitätserklärung Déclaration UE de Conformité declares as manufacturer in sole responsibility erklärt als Hersteller in alleiniger déclare en qualité de fabricant sous sa seule that the position sensor type Verantwortung, dass der Positionssensor Typ responsabilité...

  • Page 40: Appendix

    10. Appendix Safety declaration Dear Customer, If you return one or several sensors for checking or repair, we need you to sign a safety declaration. The purpose of this declaration is to ensure that the returned items do not contain residues of harmful substances and/or that people handling these items will not be in danger. Temposonics order number: ________________________________ Sensor type(s): __________________________________________ Serial number(s): _________________________________________...
  • Page 41 Document Part Number: UNITED STATES Temposonics, LLC 551902 Revision F (EN) 04/2022 GERMANY Temposonics GmbH & Co. KG ITALY FRANCE SCANDINAVIA CHINA JAPAN temposonics.com...

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