Amphenol Temposonics T Series Operation Manual
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Amphenol Temposonics T Series Operation Manual

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Operation Manual
T-Series – Analog
Magnetostrictive Linear Position Sensors
Japanese approval / ClassNK approval / Safety SIL 2 capable

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Summary of Contents for Amphenol Temposonics T Series

  • Page 1 Operation Manual T-Series – Analog Magnetostrictive Linear Position Sensors Japanese approval / ClassNK approval / Safety SIL 2 capable...

  • Page 2: Table Of Contents

    ® Temposonics Operation Manual Table of contents 1. Introduction ...............................3 1.1 Purpose and use of this manual ..................................3 1.2 Used symbols and warnings ..................................3 2. Safety instructions ...............................3 2.1 Intended use ........................................3 2.2 Forseeable misuse ......................................4 2.3 Installation, commissioning and operation ..............................

  • Page 3: Introduction

    Temposonics ® Operation Manual 1. Introduction 1.1 Purpose and use of this manual 551504 Zone concept future reference! Ex-Atmosphere Zone Category Explosion group Zone 1 Zone 2 Zone 21 1.2 Used symbols and warnings Zone 22 Zone 1 or Zone 2 connection Symbol Meaning...

  • Page 4: Forseeable Misuse

    Temposonics ® Operation Manual 2.2 Forseeable misuse 2.3 Installation, commissioning and operation Forseeable misuse Consequence through the enclosure might overheat might overheat minutes in case of failure Safety instructions for commissioning Wrong sensor connection – Position measurement is Short circuit – the sensor can Wrong connection –...

  • Page 5: Safety Instructions For Use In Explosion-Hazardous Areas

    Temposonics ® Operation Manual ow to ensure safe commissioning 2. Safety instructions for use in e plosion ha ardous areas 3. Prevent electrostatic charges. customer. connecting the connectors. hen do you need an e ternal fuse one Di . T Series standard sensor T Series SI 2 sensor Zone 0 ow to install a T Series sensor in one according to the guide lines...

  • Page 6: Warranty

    Temposonics ® Operation Manual arranty . The eturn . For a corre- NOTICE...

  • Page 7: Identification

    Temposonics ® Operation Manual rder code of Temposonics ® a Sensor model c Stro e length continued Standard stro e length mm rdering steps b Design 25 … 500 mm 5 mm nclosure Type 10 mm T rod sensor with housing material stainless steel . 3 25 mm ISI 3 3 and rod material stainless steel .
  • Page 8 Temposonics ® Operation Manual perating oltage ersion see chapter for further information S C appro al is only a ailable for SI 2 ersion roup is not a ailable for Canada g Functional safety type dditional option type ClassNK approval (Notice: Available with the following configurations Stroke length: 25...500 mm (standard) Version: D , E , G...

  • Page 9: Nameplate

    Temposonics ® Operation Manual 3.2 ameplate THN0080MC011DSNA11 THN0080MC011ESNA11 THN0080MC011GSNA11 In: 24 VDC 100 mA YofC: 12JAN2022 In: 24 VDC 100 mA YofC: 12JAN2022 In: 24 VDC 100 mA YofC: 12JAN2022 Out: 20-4 mA Out: 20-4 mA Out: 20-4 mA Enclosure type 4 S/N: 21020255 Enclosure type 4 S/N: 21020255...

  • Page 10: Product Description And Commissioning

    ® Temposonics Operation Manual . roduct description and commissioning . Functionality and system design Position magnet (Magnetic fi eld) Torsional strain pulse converter Sensing element Current pulse roduct designation (Waveguide) generates ® • T-Series magnetic fi eld Interaction with position magnet Sensor model fi...

  • Page 11: Styles And Installation Of Temposonics

    Temposonics ® Operation Manual ® .2 Styles and installation of Temposonics ersion D Sensor electronics housing Null zone Stroke length Dead zone 132.5 Standard: 25…7620 (1…300) 63.5 (2.5)/ (5.22) SIL 2: 25…1500 (1…60) 66* (2.6)* (2.01) (0.1) 22.5 (0.89) Ø 23.8 ± 0.2 (Ø 0.94 ± 0.01) Version D: A/F 55 Version G: A/F 60 Ø...
  • Page 12 Temposonics ® Operation Manual Side connection C01/N01/NF1 (with adapter)/M01 (without adapter) Connection length 22 mm (0.87 in.) for version D & G 18 mm (0.7 in.) for version E & N Side connection Top connection C10/N10 (with adapter)/M10 (without adapter) Top connection Top connection Connection length...
  • Page 13 Temposonics ® Operation Manual Version D & G Connection adapter Upper lid O-ring Version E & N Connection adapter Upper lid O-ring Fig. 7: ® TH exploded view drawing Fastening torque NOTICE Connect cable to sensor Change orientation of cable bushing C , 22 ff..
  • Page 14 Temposonics ® Operation Manual Version D & G (example: Threaded fl ange with raised-face) Flameproof (explosionproof) housing with fl ameproof (explosionproof) connection chamber Version D: ATEX / UK Ex / IECEx / KCs / EAC Ex / CCC / Japanese Approval Version G: ATEX / UK Ex / IECEx / CEC / NEC / KCs / EAC Ex / CCC / Japanese Approval Version E (example: Threaded fl...
  • Page 15 Temposonics ® Operation Manual Connection options for ersion D Connection options for ersion ½"-14 NPT ½"-14 NPT ½"-14 NPT ½"-14 NPT ½"-14 NPT ½"-14 NPT ½"-14 NPT ½"-14 NPT " " M16×1.5-6H M16×1.5-6H M20×1.5-6H M20×1.5-6H M20×1.5-6H M20×1.5-6H M20×1.5-6H otice ot a ailable for SI 2 ersion Fig.
  • Page 16 Temposonics ® Operation Manual Fastening torque TH-F: 65 Nm TH-G: 50 Nm TH-M: 55 Nm TH-N: 40 Nm TH-S: 65 Nm TH-T: 50 Nm TH-W: 55 Nm Sealing via O-ring in the flange undercut Fig. 11: Fig. 13: • • Position magnet Sealing via O-ring in the flange undercut...

  • Page 17: Magnet Installation

    Temposonics ® Operation Manual NOTICE Thread 24.5 15° Ød Ød Concentric mounting Ød (Gauging) Ra 3.2 of U-magnet Ra 3.2 Air gap Part no. 251 416-2: 1.75 ±1 (0.07 ±0.04) Ød (Reference) Part no. 201 553: Z° × P) Thread 3 ±1 (0.12 ±0.04) This dimension applies when tap drill cannot pass through...
  • Page 18 Temposonics ® Operation Manual ulti position measurement Support horizontally installed sensors with a stroke length from 1 meter (3.3 ft.) mechanically at the rod end. Without using a support, the T with ring magnet magnet sensor rod bends over and the rod and the position magnet may be damaged.

  • Page 19: Electrical Connection

    Temposonics ® Operation Manual lectrical connection Connector wiring for SI 2 sensor ersion suitable for connection types C , C , – Signal power supply – Terminal Function Output NOTICE Signal Ground Instruction for connection • • Fig. 24: TH (version E & N) wiring diagram SIL 2 (1.5 mm •...
  • Page 20 Temposonics ® Operation Manual NOTICE Connector wiring for standard sensor ersion suitable for connection types C , C , Signal power supply Terminal Function Fig. 26: TH (version E & N) wiring diagram standard (1.5 mm ersion suitable for connection type Signal power supply Terminal Function...
  • Page 21 Temposonics ® Operation Manual on ha ardous area a ardous area Output DC Ground Not connected Not connected +24 VDC ( 15 / +20 %) DC Ground (0 V) External fuse Ground Ground Fig. 29:...
  • Page 22 Temposonics ® Operation Manual Cable connection only for ersions and Recommended tools Electric torque screwdriver Torque wrench Slotted screwdriver Crimping tool 3 mm (0.12 in.), Torque depending on cable 2.0 × 40 mm (0.08 × 1.57 in.) For ferrules with max. 2.5 mm fastening torque 1.2 Nm gland Step...
  • Page 23 Temposonics ® Operation Manual Step 2 Cable connection ption Disassembly of connection adapter NOTICE...
  • Page 24 Temposonics ® Operation Manual Step 2 Cable connection ption 2 ithout disassembly of connection adapter NOTICE...

  • Page 25: Frequently Ordered Accessories For Th Standard

    Temposonics ® Operation Manual . Frequently ordered accessories for T standard 551444 osition magnets Ø 32.8 Ø 4.5 (Ø 0.18) Ø 63.5 (Ø 1.29) Ø 4.3 (Ø 2.5) Ø 32.8 Ø 25.4 (Ø 0.17) (Ø 1.29) (Ø 1) Ø 42 Ø...
  • Page 26 Temposonics ® Operation Manual Floats Ø 18 Ø 18 Ø 18 (Ø 0.71) (Ø 0.71) Ø 18 (Ø 0.71) (Ø 0.71) Ø 47 Ø 47 (Ø 1.85) (Ø 1.85) Ø 47 Ø 47 (Ø 1.85) (Ø 1.85) Float Float Float Float art no.
  • Page 27 Temposonics ® Operation Manual rings Ø 15.3 Ø 16.4 (Ø 0.6) (Ø 0.65) Ø 2.2 Ø 2.2 (Ø 0.09) (Ø 0.09) art no. art no. Programming tools and programmer for analog output rogramming it Cabinet programmer for analog output art no. 2 3 2 art no.

  • Page 28: Frequently Ordered Accessories For Th Sil 2

    Temposonics ® Operation Manual . Frequently ordered accessories for T SI 2 551444 Position magnets Ø 32.8 Ø 4.5 (Ø 0.18) Ø 63.5 (Ø 1.29) Ø 4.3 (Ø 2.5) Ø 32.8 Ø 25.4 (Ø 0.17) (Ø 1.29) (Ø 1) Ø 42 Ø...
  • Page 29 Temposonics ® Operation Manual Stop collar Mounting accessory O-rings Ø 27 60 (2.36) Ø 10 (0.16) (Ø 1.06) 16 (0.63) (Ø 0.39) Ø 15.3 Ø 16.4 (Ø 0.6) (0.2) (Ø 0.65) Ø 3.2 (Ø 0.13) 8-32 threads M3 fastening screws (6×) Ø...

  • Page 30: Operation

    ® Temposonics Operation Manual . peration NOTICE etting started NOTICE 20 mA = 0 … … NOTICE nalog hand programmer, part no. 2 3 2 NOTICE bser e during commissioning 2. Position the magnet in the measuring range of the sensor during first commissioning and after replacement of the magnet.
  • Page 31 Temposonics ® Operation Manual NOTICE • • • • Step 2 d ust measuring range Sensor Start 100 % 24 VDC Fig. 33: Adjust measuring range • • • • utput utput 2 utput from Start posi nd positi Start posi nd positi order code tion...

  • Page 32: Analog Cabinet Programmer, Part No. 253 408

    Temposonics ® Operation Manual .2.2 nalog cabinet programmer, part no. 2 3 Step 2 Connect cabinet programmer Analog input module Program /Run 24 VDC Power supply Start Programming mode Version E & N, 1.5 mm Version E & N, tion. Version D &...
  • Page 33 Temposonics ® Operation Manual • • utput utput 2 utput from Start posi nd positi Start posi nd positi order code tion tion output output output output 4 mA 20 mA — — 20 mA 4 mA — — 0 mA 20 mA —...

  • Page 34: Programming Kit, Part No. 253 134-1 (Eu)/253 309-1 (Us)

    Temposonics ® Operation Manual .2.3 rogramming it, part no. 2 3 3 2 3 3 NOTICE Step 2 Instal l software • • • Active measuring range Stroke length Step 3 Start program Output 1: Position Magnet position 100 % Fig.
  • Page 35 Temposonics ® Operation Manual Temposonics T analog software user interface Fig. 41: Fig. 43: File Menu Test Sensor The frame Sensor Information measure- sensor. Function 2 utput 2 update the 2 Source lobal rror Function utput inimum Scaling. Status utput a imum Function Source agnet...

  • Page 36: Setting Examples For Programming Tools

    Temposonics ® Operation Manual .2. Setting e amples for programming tools NOTICE 100 % Default setting Output: 4…20 mA Active measuring range 20.7 mA 20 mA 4 mA New field setting 100 % Output: 4…20 mA Active measuring range 20.7 mA 20 mA 4 mA * default error message...

  • Page 37: Maintenance And Troubleshooting

    Temposonics ® Operation Manual . aintenance and troubleshooting rror conditions, troubleshooting functions. rror condition Status Magnet error Standard ersion rements. SI 2 ersion .2 aintenance .3 epair Type of isual Close Detailed inspection inspection inspection inspection e ery 3 months e ery months e ery 2 months the sensor for...

  • Page 38: Technical Data

    ® Temposonics Operation Manual . Technical data . Technical data Temposonics ® T SI 2 utput Position easurement parameters 2.0 ms perating conditions The sensor meets the requirements of the UK-legislations and is marked with Design aterial Sensor electronics housing Flange echanical mounting Mounting instruction...
  • Page 39 Temposonics ® Operation Manual ersion ersion D ersion ersion on incendi e plosionproof — on spar ing Flameproof T4 Gc on incendi e plosionproof — on spar ing Flameproof T4 Gc apanese appro al Fig. 48:...
  • Page 40 Temposonics ® Operation Manual SI 2 sensor parameter Safety alues for ma imum operating temperature T Series SI 2 nalog Safety , I C 2 De ice accuracy T-Series Systematic Capability SC 2 T-Series Performance Level CCF value > 65 T-Series 3205 Safe Failure Fraction (SFF)

  • Page 41: Th Standard

    Temposonics ® Operation Manual ® 8.2 Technical data Temposonics TH standard utput Position easurement parameters perating conditions Design aterial Sensor electronics housing Flange echanical mounting Mounting instruction lectrical connection T-Series terminal...
  • Page 42 Temposonics ® Operation Manual ersion ersion D ersion ersion plosionproof — — Flameproof plosionproof — — Flameproof apanese appro al Fig. 51:...

  • Page 43: Declaration Of Conformity Of Sil 2 Version

    . Declaration of conformity of SI 2 ersion EU22.002A EU Declaration of Conformity EU Konformitätserklärung Déclaration UE de Conformité declares as manufacturer in sole responsibility erklärt als Hersteller in alleiniger déclare en qualité de fabricant sous sa seule that the position sensor type Verantwortung, dass der Positionssensor Typ responsabilité...
  • Page 44 EU22.006A EU Declaration of Conformity EU Konformitätserklärung Déclaration UE de Conformité declares as manufacturer in sole responsibility erklärt als Hersteller in alleiniger déclare en qualité de fabricant sous sa seule that the position sensor type Verantwortung, dass der Positionssensor Typ responsabilité...

  • Page 45: Declaration Of Conformity Of Standard Version

    10. Declaration of conformity of standard version EU22.001A EU Declaration of Conformity EU Konformitätserklärung Déclaration UE de Conformité declares as manufacturer in sole responsibility erklärt als Hersteller in alleiniger déclare en qualité de fabricant sous sa seule that the position sensor type Verantwortung, dass der Positionssensor Typ responsabilité...
  • Page 46 EU22.005A EU Declaration of Conformity EU Konformitätserklärung Déclaration UE de Conformité declares as manufacturer in sole responsibility erklärt als Hersteller in alleiniger déclare en qualité de fabricant sous sa seule that the position sensor type Verantwortung, dass der Positionssensor Typ responsabilité...

  • Page 47: Declaration Of Conformity Uk Of Sil 2 Version

    11. Declaration of conformity version UK22.002A EU Declaration of Conformity EU Konformitätserklärung Déclaration UE de Conformité declares as manufacturer in sole responsibility erklärt als Hersteller in alleiniger déclare en qualité de fabricant sous sa seule that the position sensor type Verantwortung, dass der Positionssensor Typ responsabilité...
  • Page 48 EU22.006A EU Declaration of Conformity EU Konformitätserklärung Déclaration UE de Conformité declares as manufacturer in sole responsibility erklärt als Hersteller in alleiniger déclare en qualité de fabricant sous sa seule that the position sensor type Verantwortung, dass der Positionssensor Typ responsabilité...

  • Page 49: Declaration Of Conformity Uk Of Standard Version

    1 . Declaration of conformity of standard version EU22.001A EU Declaration of Conformity EU Konformitätserklärung Déclaration UE de Conformité declares as manufacturer in sole responsibility erklärt als Hersteller in alleiniger déclare en qualité de fabricant sous sa seule that the position sensor type Verantwortung, dass der Positionssensor Typ responsabilité...
  • Page 50 EU22.005A EU Declaration of Conformity EU Konformitätserklärung Déclaration UE de Conformité declares as manufacturer in sole responsibility erklärt als Hersteller in alleiniger déclare en qualité de fabricant sous sa seule that the position sensor type Verantwortung, dass der Positionssensor Typ responsabilité...

  • Page 51: Appendix

    13. Appendix Safety declaration Dear Customer, If you return one or several sensors for checking or repair, we need you to sign a safety declaration. The purpose of this declaration is to ensure that the returned items do not contain residues of harmful substances and/or that people handling these items will not be in danger. Temposonics order number: ________________________________ Sensor type(s): __________________________________________ Serial number(s): _________________________________________...
  • Page 52 Document Part Number STAT S Temposonics, LLC 551513 Revision J (EN) 04/2022 Temposonics empos onics.com . emposonics.com o ne s ip...

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