1. Manuals
  2. Brands
  3. Norac Manuals
  4. Control Systems
  5. UC5 HD12
  6. Installation manual

Norac UC5 HD12 Installation Manual

Hardi aftermarket new navigator and new commander
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Hardi Aftermarket
New Navigator and New Commander
Installation Manual
HD07 & HD12

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the UC5 HD12 and is the answer not in the manual?

Questions and answers

Related Manuals for Norac UC5 HD12

Summary of Contents for Norac UC5 HD12

  • Page 1 Hardi Aftermarket New Navigator and New Commander Installation Manual HD07 & HD12...
  • Page 2 New Navigator and New Commander NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...

  • Page 3: Table Of Contents

    Contents Introduction ........................ 1     Technical Specifications .................... 2     General UC5 System Layout ..................3     Kit Parts ........................4     Pre-Install Checklist ....................11     Ultrasonic Sensor Installation ................12     Roll Sensor Installation .................... 17  ...

  • Page 4: Introduction

    Introduction Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: Technical Specifications

    Technical Specifications This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.

  • Page 6: General Uc5 System Layout

    General UC5 System Layout Figure 1 illustrates the general layout of the UC5 system components: Figure 1: General UC5 System Layout...

  • Page 7: Kit Parts

    Kit Parts Kit Overview Figure 2: System Parts...
  • Page 8 Hydraulic Plumbing Figure 3: Hydraulic Plumbing: Single Acting (Force Boom)
  • Page 9 Figure 4: Hydraulic Plumbing: Double Acting (Eagle Boom)
  • Page 10 This manual covers installation using both BSP and flat faced o-ring fittings. Before starting the installation compare the NORAC kit hydraulics to the sprayer hydraulics to be sure the correct fitting style is supplied. When performing the hydraulic install be sure to follow the section for the correct style of fittings.
  • Page 11 HD07 Hydraulics (For Sprayers with BSP Fittings) Item Part Number Name Quantity 44863-01 HOSE ASSEMBLY 122R2-06 36 IN L 6FJX 6FJX 44863-07 HOSE ASSEMBLY 122R2-06 60 IN L 6FJX 6FJX90 44865-63 HYDRAULICS FITTING KIT - HD7 4.4.1 Hydraulic Fitting Kit Details (P/N: 44865-63) Item Part Number Name...
  • Page 12 HD12 Hydraulics (For Sprayers with Flat Faced O-Ring Fittings) Item Part Number Name Quantity 44863-48 HOSE ASSEMBLY 122R2-06 40IN L 6FORX90 6FORX 44863-68 HOSE ASSEMBLY 122R2-06 70IN L 6FORX90 6FORX 44865-78 HYDRAULICS FITTING KIT - HD12 4.5.1 Hydraulic Fitting Kit Details (P/N: 44865-78) Item Part Number Name...
  • Page 13 Optional Pressure and Tank Hose Kit (P/N: 44865-49) If a separate pressure and tank line from the tractor to the NORAC valve block is required, the hoses and fittings can be ordered as a kit (P/N: 44865-49). Part Number Name...

  • Page 14: Pre-Install Checklist

    Pre-Install Checklist The pre-install checklist is necessary to check the existing sprayer functionality before the installation. 1. Unfold the sprayer over a flat, unobstructed area (i.e. no power lines…etc.). 2. Ensure all boom-fold operations are functional (place a check mark in boxes below). 3.

  • Page 15: Ultrasonic Sensor Installation

    Ultrasonic Sensor Installation Bracket Assembly Assemble the breakaway sensor bracket as illustrated in Figure 6, following the instructions below. Figure 6: Breakaway Bracket Assembly 1. Compress the spring and insert it together with the collar into the base. 2. Slide the tube through the assembled part. 3.
  • Page 16 Ultrasonic Sensor Serial Number Arrangement When installing the UC5 sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial number stamped on the sensor housing. Apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation.
  • Page 17 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement error. These rules should be followed for both the wing sensors and the main lift (middle) sensor. 1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground (A). 2.
  • Page 18 If the sensor is mounted to this portion of the boom, the system will force the boom downwards towards the ground as the boom folds backwards. 4. Mount the NORAC UC5 ultrasonic sensor into the sensor bracket and run the sensor cable through the sensor tube.
  • Page 19 Main Lift Sensor Installation Figure 10: Main Lift Bracket Assembly 1. There are a variety of ways to mount the main lift bracket on most sprayers. The bracket should position the sensor approximately in the center of the sprayer, forward of the boom.

  • Page 20: Roll Sensor Installation

    Roll Sensor Installation Bracket Assembly 1. Securely mount the roll sensors to the included roll sensor brackets using the #6 machine screws. Tighten screws to 10 in-lbs (1.1 Nm). 2. The orientation of the mounted roll sensor to the roll sensor bracket will depend on the bracket mounting.
  • Page 21 Roll Sensor Mounting Guidelines: Trapeze-Suspended Booms 1. When mounting the roll sensors, mount one to the trapeze link (boom frame) and one to the trapeze support (chassis). For optimal performance, minimize the distance from the boom frame roll sensor to the pivot point (A) and minimize the vertical distance between the chassis roll sensor and the pivot point (B).
  • Page 22 Roll Sensor Mounting on a Twin Force / Force FTZ Boom Figure 15: Boom Frame Roll Sensor Mounting (Viewed from the rear of sprayer) Figure 16: Chassis Roll Sensor Mounting (Viewed from the front of sprayer)
  • Page 23 Roll Sensor Mounting on an Eagle Boom Figure 17: Roll Sensor Mounting (Viewed from the rear of sprayer)

  • Page 24: Module Installation

    Module Installation An optional module mounting bracket kit is available for purchase from NORAC. mounting brackets are compatible with control modules and input modules. One kit is needed per module. Item Part Number Name Quantity 43708 UC5 MOUNTING BRACKET KIT (CONTROL AND INPUT MODULES) Control Module 1.
  • Page 25 Valve Module 1. Install the valve module (E02) to the top of the NORAC valve block. Orient the 6-pin Deutsch (CANbus) connectors towards the “P” and “T” ports with the label facing up. Output Number Normal Function Left Up Left Down...
  • Page 26 Figure 21: Valve Module Bracket Installation 5. Connect the valve module CANbus to cable C01 from the control module. Route cable C02 from the other CANbus connector to the input module. 6. With the valve module securely mounted to the valve block, connect the valve cables (C10), to the valve coils.
  • Page 27 Input Module 1. Install the input module (E03) on the boom near the Hardi valve block. Secure it to the boom using cable ties or optional brackets 2. Connect the free end of the CANbus cable (C02) from the valve module to the input module.

  • Page 28: Connecting The Sensors To The Canbus

    Connecting the Sensors to the CANbus 1. Route cable C03 from the input module to the 8-way coupler (E11). 2. Connect both roll sensors to the 8-way coupler. Fasten the 8-way coupler to the boom with cable ties. 3. Connect the main lift sensor to the 8-way coupler using cable C02 and a 2-way coupler (E12).

  • Page 29: Hydraulic Installation

    Component failure due to oil contamination is not covered under the NORAC UC5 system warranty. It is recommended that a qualified technician perform the hydraulic installation.
  • Page 30 4. Install two 6MB 6MJ (F02) fittings into the “B” ports on the NORAC block. Tighten to 18 ft-lbs (24 Nm). 5. Install the 6MBP (F03) plugs into the “A” ports on the NORAC block and tighten to 18 ft- lbs (24 Nm).
  • Page 31 11. Install the 4FBSPPX 6MJ fittings (F04) onto hoses H02. Install NORAC and Hardi hoses onto the 4MBSPPT 4FBSPPRX tee (F05). Eagle Boom Force Boom Replace this Restrictor Figure 26: Restrictor to be Replaced on the Tilt Cylinders 12. At the Hardi main valve block, remove the hydraulic hoses that run from the “raise” line of the tilt cylinders to the valve block (Figure 27).
  • Page 32 Tighten to 18 ft-lbs (24 Nm). 3. Insert the two orifices (F01) into the “B” ports with the notch facing out. (Figure 28) 4. Install two 6MB 6MJ (F02) fittings into the “B” ports on the NORAC block. Tighten to 18 ft-lbs (24 Nm).
  • Page 33 12. Remove the Hardi hoses from the “lower” line (the “A” line) of the cylinder and remove the restricted straight BSPP fittings. (Figure 29) 13. Install the 4FBSPPX 6MJ fittings (F04) onto hoses H02. Install NORAC and Hardi hoses onto the 4MBSPPT 4FBSPPRX tee (F05).
  • Page 34 4. Install two 6MB 6MOR (F02) fittings into the “B” ports on the NORAC block. Tighten to 18 ft-lbs (24 Nm). 5. Install the 6MBP (F03) plugs into the “A” ports on the NORAC block and tighten to 18 ft- lbs (24 Nm).
  • Page 35 4MORT tee (F05) between the valve block and hoses. Install the 4FOR 6MOR fittings (F04) onto hoses H01. Connect hoses H01 to each of the tee fittings and route to the NORAC valve block. Install the corresponding hose to the pressure and tank port on the NORAC valve block.
  • Page 36 8. The plumbing for the hydraulic circuit is shown schematically in Figure 4. 9. Install the 90 degree fittings on hoses H02 onto the “A” and “B” ports on the NORAC valve block. Route the free ends of the hoses to each of the wing tilt cylinders.
  • Page 37 4MORT tee (F05) between the valve block and hoses. Install the 4FOR 6MOR fittings (F04) onto hoses H01. Connect hoses H01 to each of the tee fittings and route to the NORAC valve block. Install the corresponding hose to the pressure and tank port on the NORAC valve block.
  • Page 38 10.5 Valve Block Mounting Ensure that no hydraulic components will interfere with any sprayer parts or be pulled tight at any time. The recommended mounting location is on the rear of the boom main section near the Hardi valve block. 1.

  • Page 39: Software Setup

    11 Software Setup 1. Start up the sprayer and test the sprayer’s functionality. The display terminal does not need to be powered on for the original boom function switches to operate. Unfold the booms and raise/lower each boom and the main section. Confirm that the cabling and hoses are agreeable to the entire range of motion.

  • Page 40: Cable Drawings

    12 Cable Drawings 12.1 ITEM C01: 43220-10 - CABLE UC5 NETWORK 14 AWG - 10M 12.2 ITEM C02: 43220-01 - CABLE UC5 NETWORK 14 AWG - 1M...
  • Page 41 12.3 ITEM C03: 43220-03 - CABLE UC5 NETWORK 14 AWG - 3M 12.4 ITEM C05: 43210-20 - CABLE UC5 NETWORK 18 AWG - 20M...
  • Page 42 12.5 ITEM C10: 43230-04 – CABLE UC5 VALVE DT TO DT...
  • Page 43 12.6 ITEM C20: 43240-08 – CABLE UC5 INTERFACE TILT AMP (SUPERSEAL)
  • Page 44 12.7 ITEM C21: 43240-09 – CABLE UC5 INTERFACE MAIN AMP (SUPERSEAL 240” WITH BYPASS)
  • Page 45 12.8 ITEM C30: 43250-06 – CABLE UC5 BATTERY PIGTAIL FUSED...
  • Page 46 TOPCON Agriculture Canada 3702 Kinnear Place Saskatoon, SK S7P 0A6 TOPCON Agriculture Americas W5527 Hwy 106 Fort Atkinson, WI 53538 TOPCON Precision Agriculture Europe Avenida de la industria, 35, Tres Cantos, España Spain Support Phone: 888 979 9509 E-mail: tasupportn@topcon.com Web: www.norac.ca...

This manual is also suitable for:

Uc5 hd07

Table of Contents