Norac UC5 Rogator 600 Installation Manual

Spray height controller

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Spray Height Controller
Rogator (600)
Installation Manual
RG09

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Summary of Contents for Norac UC5 Rogator 600

  • Page 1 Spray Height Controller Rogator (600) Installation Manual RG09...
  • Page 2 Reorder P/N: UC5-BC-RG09-INST Rev A (Rogator 600) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...
  • Page 3: Table Of Contents

    Contents Introduction .....................1     General UC5 System Layout .................2     Kit Parts ......................3     Ultrasonic Sensor Installation ...............6     Roll Sensor Installation ................10     Module Installation ..................12     Connecting the Sensors to the CANbus ........... 17  ...
  • Page 4: Introduction

    Introduction Congratulations on your purchase of the NORAC UC5 Spray Height Controller. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.
  • Page 5: General Uc5 System Layout

    Figure 1 illustrates the general layout of the UC5 system components: Figure 1: General UC5 System Layout The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation.
  • Page 6: Kit Parts

    Kit Parts Kit Overview Figure 2: RG09 System Parts...
  • Page 7 Hydraulic Plumbing Figure 3: RG09 Hydraulic Plumbing...
  • Page 8 List of Parts Item Part Number Name Quantity 43220-10 CABLE UC5 NETWORK 14 AWG 10M 43220-01 CABLE UC5 NETWORK 14 AWG 1M 43210-01 CABLE UC5 NETWORK 18 AWG 1M 43210-10 CABLE UC5 NETWORK 18 AWG 10M 43230-04 CABLE UC5 VALVE 2PIN DT TO 2PIN DT 43240-01 CABLE UC5 INTERFACE TILT DT 43240-31...
  • Page 9: Ultrasonic Sensor Installation

    Ultrasonic Sensor Installation Ultrasonic Sensor Serial Number Arrangement When installing the UC5 sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial number stamped on the sensor housing.
  • Page 10 1. The sensor bracket should be oriented forward (ahead of the boom). 2. Mount the wing sensor brackets inside of the breakaway sections. 3. Mount the NORAC UC5 ultrasonic sensor into the sensor bracket and run the sensor cable behind the bracket.
  • Page 11 Outer Inner Figure 7: Wing Sensor Bracket Mounting on Chafer Boom...
  • Page 12 Main Lift Sensor Installation 1. There are a variety of ways to mount the main lift bracket. The bracket should position the sensor approximately in the center of the sprayer, forward of the boom. An example of this mounting is illustrated in Figure 8. 2.
  • Page 13: Roll Sensor Installation

    Roll Sensor Installation Bracket Assembly 1. Securely mount the roll sensors to the included roll sensor brackets using the #6 machine screw and nylon lock-nuts. 2. The orientation of the mounted roll sensor to the roll sensor bracket will depend on the bracket mounting.
  • Page 14 Roll Sensor Mounting Guidelines: Center Pivot Booms 1. When mounting the roll sensors, mount one to the boom frame and one to the chassis (non-pivoting portion of the sprayer). For optimal performance, minimize the distance between the roll sensors (A) and minimize the height from each roll sensor to the pivot point (B) Figure 11: Roll Sensor Mounting on a Center Pivot Suspended Boom 2.
  • Page 15: Module Installation

    Module Installation Control Module 1. Refer to Figure 1 and Figure 13. 2. Securely mount the control module (E01) inside the sprayer cab, using screws or cable ties. 3. Connect the display terminal to the control module using the display cable. This cable must be connected to the end of the control module with only one Deutsch connector.
  • Page 16 Valve Module 1. Install the valve module (E02) to the top of the NORAC valve block. Orient the 6-pin Deutsch (CANbus) connectors towards the P and T ports with the label facing up. Output Number Normal Function Left Up Left Down...
  • Page 17 Figure 16: Valve Module Bracket Installation 5. Connect the valve module CANbus to cable C01 from the control module. Route cable C02 from the other CANbus connector to the input module. 6. With the valve module securely mounted to the valve block, connect the valve cables (C10), to the valve coils.
  • Page 18 Input Module 1. Install the input module (E03) on the sprayer near the NORAC valve block. Secure it to the boom with cable ties. 2. Connect the free end of the CANbus cable (C02) from the valve module to the input module.
  • Page 19 Figure 19: Input Module Mounting...
  • Page 20: Connecting The Sensors To The Canbus

    Connecting the Sensors to the CANbus 1. Route cable C03 from the input module to the 8-way coupler (E11). 2. Connect both roll sensors to the 8-way coupler. Fasten the 8-way coupler to the boom with cable ties. 3. Connect the main lift sensor to the 8-way coupler using cable C04 and a 2-way coupler (E12).
  • Page 21: Hydraulic Installation

    Component failure due to oil contamination is not covered under the NORAC UC5 system warranty. It is recommended that a qualified technician perform the hydraulic installation.
  • Page 22 4. Cut off excess threaded rod, if necessary. Figure 22: Valve Block Mounting Ensure that the temperature probe from the Valve Module is attached to the NORAC valve block as shown in the green square in Figure 22. This is NOT a ground connection.
  • Page 23 Additional Dampers Additional dampers (supplied by AGCO) must be added to the boom to improve stability as shown in Figure 23. Figure 23: Additional Damper Installed...
  • Page 24 (*F04) between the hoses and the valve block. Connect two hydraulic hoses (*H01) from the free ends of the tees to the “B” ports on the NORAC valve block. Connect the 90 degree end of the hoses to the NORAC valve block.
  • Page 25: Software Setup

    Software Setup 1. Start up your sprayer and test the sprayer’s functionality. The display terminal does not need to be powered on for the original boom function switches to operate. Unfold the booms and raise/lower each boom and the main section. Confirm that the cabling and hoses are agreeable to the entire range of motion.
  • Page 26: 10 Cable Drawings

    10 Cable Drawings 10.1 ITEM C01: 43220-10 - CABLE UC5 NETWORK 14 AWG - 10M 10.2 ITEM C02: 43220-01 - CABLE UC5 NETWORK 14 AWG - 1M...
  • Page 27 10.3 ITEM C03: 43210-03 - CABLE UC5 NETWORK 18 AWG - 3M 10.4 ITEM C04: 43210-01 - CABLE UC5 NETWORK 18 AWG - 1M...
  • Page 28 10.5 ITEM C05: 43210-10 - CABLE UC5 NETWORK 18 AWG - 10M 10.6 ITEM C10: 43230-04 – CABLE UC5 VALVE DT TO DT...
  • Page 29 10.7 ITEM C20: 43240-01 – CABLE UC5 INTERFACE TILT DT...
  • Page 30 10.8 ITEM C21: 43240-31 – CABLE UC5 INTERFACE MAIN DT (WITH AUX 1, 2 & 3)
  • Page 31 TOPCON Agriculture Canada 3702 Kinnear Place Saskatoon, SK S7P 0A6 TOPCON Agriculture Americas W5527 Hwy 106 Fort Atkinson, WI 53538 TOPCON Precision Agriculture Europe Avenida de la industria, 35, Tres Cantos, España Spain Support Phone: 888 979 9509 E-mail: tasupportn@topcon.com Web: www.norac.ca...

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