socomec MASTERYS BC 60 kVA Installation And Operating Manual
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socomec MASTERYS BC 60 kVA Installation And Operating Manual

socomec MASTERYS BC 60 kVA Installation And Operating Manual

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MASTERYS BC
Installations- und bedienungsanleitung
Installation and operating manual
Manuel d'installation et d'utilisation
Installatie– en bedieningshandleiding
Dokumentacja Techniczno-Ruchowa
Manual de instalação e funcionamento
Руководство по установке и эксплуатации
Navodila za priključitev in uporabo
Installations- och användarhandbok
6 0 - 8 0 k V A
Manual de instalación y uso
Paigaldus- ja kasutusjuhend
Asennus- ja käyttöohje
Manuale di installazione e uso
Manual de instalare şi utilizare
Kurulum ve kullanım kılavuzu
安装及操作手册
DE
EN
ES
ET
FI
FR
IT
NL
PL
PT
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RU
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  • Page 1 MASTERYS BC 6 0 - 8 0 k V A Installations- und bedienungsanleitung Installation and operating manual Manual de instalación y uso Paigaldus- ja kasutusjuhend Asennus- ja käyttöohje Manuel d’installation et d’utilisation Manuale di installazione e uso Installatie– en bedieningshandleiding Dokumentacja Techniczno-Ruchowa Manual de instalação e funcionamento Manual de instalare şi utilizare...
  • Page 2 UPS inactivity. SOCOMEC may, at its own discretion, opt for the repair of the product or the replacement of faulty or defective parts with new parts, or with used parts of equivalent quality to new parts with regard to function and performance.

  • Page 3: Table Of Contents

    SUMMARY 1. SAFETY STANDARDS ..........4 1.1.

  • Page 4: Safety Standards

    (UPS). • SOCOMEC retains the full and exclusive ownership rights over this document. Only a personal right to use the document for the application indicated by SOCOMEC is granted to the recipient of the document. The reproduction, modifi cation, distribution of this document either partially or wholly, and in any way, is strictly prohibited except upon Socomec’s express prior written...

  • Page 5: Description Of Symbols Used On Labels Attached To The Unit

    1. SAFETY STANDARD 1.2. DESCRIPTION OF SYMBOLS USED ON LABELS ATTACHED TO THE UNIT All precautions and warnings on labels and plates inside and outside the equipment should be observed. DANGER! HIGH VOLTAGE (BLACK/YELLOW) GROUND TERMINAL READ THE USER MANUAL BEFORE USING THE UNIT MASTERYS BC 60-80 kVA - Ref.: IOMMASBCXX06-EN 06...

  • Page 6: Unpacking And Installation Of The Unit

    2. UNPACKING AND INSTALLATION OF THE UNIT The packaging guarantees the stability of the UPS during shipping and physical transfer. Carry the packaged unit as close as possible to the installation site. When moving the unit on even slightly sloping surfaces, use the blocking equipment and braking devices to ensure that the unit does not fall over.

  • Page 7: Electrical Requirements

    2. UNPACKING AND INSTALLATION OF THE UNIT 2.3. ELECTRICAL REQUIREMENTS The installation and system must comply with national plant regulations. The electrical distribution panel must have a protection and sectioning system installed for the input mains and the auxiliary mains. If a differential switch is installed on the mains power switch (optional), it must be inserted upstream from the distribution panel.

  • Page 8: Installation Procedures And Instructions

    2. UNPACKING AND INSTALLATION OF THE UNIT 2.3.1. Backfeed protection If the UPS does not have an automatic protection device against current backfeed, the operator/installer must add a warning label to all the mains power disconnecting switches installed at a distance from the UPS area. This serves to remind technicians of the fact that the circuit is connected to a UPS (see the SAFETY section in paragraph 1 of this manual and paragraph 4.7.3 of the EN62040-1 2009-05 standard).
  • Page 9 2. UNPACKING AND INSTALLATION OF THE UNIT 2.4-5 Connect the cables of the separate auxiliary power supply (if present) to the terminals labelled AUX MAINS SUPPLY L11, L21, L31, N1 (observing the phase cycle direction). 2.4-6 Connect the output cables to the terminals labelled OUTPUT L12, L22, L32, N2. 2.4-7 Connect the external battery cables (if present) to the terminals labelled EXTERNAL BATTERY +B2, -B2, -B1, +B1 (refer to paragraph 2.9).

  • Page 10: Generator Connection

    2. UNPACKING AND INSTALLATION OF THE UNIT 2.4-9 Remove the pre-cut element C and curved elements B to feed the cables through. Secure the cables to the couplings D located on the rack as shown in picture 2.4-10, ensuring the air vents are not obstructed in any way.

  • Page 11: Ups Parallel Configuration

    2. UNPACKING AND INSTALLATION OF THE UNIT 2.7. UPS PARALLEL CONFIGURATION 2.7.1. General Parallel connection enhances UPS system reliability, performance and power. All MASTERYS BC models can be installed in parallel configuration provided they have the special parallel kit that can be installed in the factory or later by specialist personnel.
  • Page 12 2. UNPACKING AND INSTALLATION OF THE UNIT 2.7.3-1 Recommended parallel confi guration 25 m max Max 2 units in parallel 7.5 m max System input switch D Ext. bypass magneto-thermal switch G Distribution B Parallel bus cable Output switch (connect signal status to H Main diff erential magneto-thermal switch the parallel board) C Single UPS magneto-thermal switch (if a...

  • Page 13: Control Connections

    Parallel confi guration must only be activated by SOCOMEC qualifi ed personnel; in each case arrange the control cables in the relevant cable run as shown in fi gure 2.8-1, leaving the connector(s) unconnected (in the central UPS one incoming and one outgoing control cable must be used).

  • Page 14: External Battery Cabinet Connection

    2. UNPACKING AND INSTALLATION OF THE UNIT 2.9. EXTERNAL BATTERY CABINET CONNECTION Position the battery cabinet next to the UPS. Before carrying out any operations ensure that: • the battery fuses located inside the battery cabinet are open; • the UPS is not live; •...

  • Page 15: Modes Of Operation

    3. MODES OF OPERATION 3.1. ON LINE OPERATION A special feature of the MASTERYS BC series is the ON LINE double conversion feature in conjunction with low distortion mains power absorption. With ON LINE mode the UPS is able to supply a voltage that is fully stabilised in frequency and amplitude, regardless of any interference in the mains power supply within the most stringent classification of UPS regulations.

  • Page 16: Operation With External Manual Bypass (Optional)

    3. MODES OF OPERATION 3.4. OPERATION WITH EXTERNAL MANUAL BYPASS (optional) The external maintenance bypass may be placed on the general distribution panel when the UPS is installed, or by installing the bypass panel that is supplied on request. If the UPS has an input for the auxiliary power supply the Q2 switch must be connected to this input and the main power supply input must be disconnected on the control panel.

  • Page 17: Access To Controls

    4. ACCESS TO CONTROLS 4.1. IDENTIFYING SWITCHES AND INTERFACES 4.1-1 C1 Serial connector RS232/485 Mimic panel S1 Options slot 1 S2 Options slot 2 Q2 Input switch Q3 Output inverter switch Q4 Auxiliary mains Input switch Q5 Output maintenance bypass switch Q2/Q4 Confi...

  • Page 18: Switch Functions For The 60-80 Kva Range

    3. ACESS TO CONTROLS 4.2. SWITCH FUNCTIONS FOR THE 60-80 kVA RANGE With common mains input: • Input switch Q2: - The input switch provides the primary power supply to the UPS. - In normal operating conditions this should be in position 1 ON. - The position 0 OFF will cause the batteries to discharge.

  • Page 19: Mimic Panel

    5. MIMIC PANEL 5.1. BASIC MIMIC PANEL The LCD mimic panel (figure 5.1-1) located on the upper part of the UPS provides all the information on operating status, electrical measurements, access to controls and configuration parameters. The information is grouped into four sections: A.

  • Page 20: Meaning Of Leds

    5. MIMIC PANEL 5.1.1. Meaning of LEDs 5.1.1-1 Meaning of LEDs COLOUR GREEN YELLOW GREEN GREEN YELLOW GREEN Rectifi er and Operation Inverter on Auxiliary input Output on Output pow- Activation Battery char- from battery- mains present automatic ered code alarm- ger on battery test and Ok...
  • Page 21 5. MIMIC PANEL 5.1.3. Display menu This paragraph describes the menus available on the mimic panel and their functions. The displays are organised into menus and submenus as shown in the diagram: • to access a menu press the ENTER key. •...
  • Page 22 5. MIMIC PANEL 5.1.4. Alarms menu This menu displays all alarms that are active at the time of access. The alarms menu is activated automatically when an alarm condition occurs. ALARMS menu Code Mimic panel message Description GENERAL ALARM At least one alarm is present BATTERY ALARM Battery circuit failure or faulty operation OUT OVERLOAD...
  • Page 23 5. MIMIC PANEL 5.1.5. Measurements menu This menu is used to display all measurements relating to UPS input, output, and the battery. For models with single phase input or output, the voltage and current displays are adjusted automatically. MEASUREMENTS menu Type of measurements Value Value...

  • Page 24: Service Menu

    5. MIMIC PANEL 5.1.8. Service menu This is used to change the configuration parameters, insert the warranty activation code and display the service code. 5.1.9. UPS SETTINGS menu This is used to change the configuration parameters. Access is via the password MAST which is keyed in by using the keys and ENTER to go on to the next letter.
  • Page 25 5. MIMIC PANEL CIM Alarms Code menu This displays the service code to be sent to the support service to make an accurate and rapid diagnosis of the possible failure. In the event of a fault, select the menu SERVICE > CIM ALARMS CODE and inform the support centre of the code displayed. ALARMS CODE 1/2 1) 0000 2) 0000 ALARMS CODE 2/2...

  • Page 26: Operating Procedures

    6. OPERATING PROCEDURES This chapter defines the operating procedures to be followed to activate and manage the UPS. For UPSs in parallel: Carry out the procedures on all the UPSs before going on to the next operation. Each procedure should be carried out on all the UPSs within 30 seconds. The mimic panel operations are carried out on the concentrator.

  • Page 27: Emergency Shutdown

    6. OPERATING PROCEDURES 6.1.4. Switching onto manual bypass Switching onto the manual bypass creates a direct connection between the UPS input and output, completely excluding the equipment control element. This operation is performed in the event of standard maintenance on the equipment, so as not to remove the power supply from the load, or in the event of a serious failure while waiting for the equipment to be repaired.

  • Page 28: Connectivity And Communication Options

    7. CONNECTIVITY AND COMMUNICATION OPTIONS 7.1. MULTI-LEVEL COMMUNICATION MASTERYS BC can manage a variety of serial, contact and Ethernet communication channels simultaneously. The various cards and signalling accessories are inserted in the two standard communication slots. This gives MASTERYS BC immediate interfacing and integration flexibility as soon as the unit is installed with no need for trained personnel.

  • Page 29: Adc Card

    7. CONNECTIVITY AND COMMUNICATION OPTIONS 7.2. ADC CARD To be installed in one of the two slots available, these cards can be used to manage up to four normally closed or normally open outputs, and up to three digital inputs in confi gurable mode. If more than one ADC card is used simultaneously, the dip switch confi...

  • Page 30: Remote Mimic Panel

    A large number of SW solutions can be adopted on MASTERYS BC thanks to its advanced communication facilities. These solu- tions have been specially designed for the efficient management of power protection devices. Visit www.socomec.com and click on DOWNLOAD then SOFTWARE to find the communication software which is suitable for your requirements.

  • Page 31: Troubleshooting

    8. TROUBLESHOOTING The alarm messages displayed enable immediate diagnosis. Alarms are divided into two categories: • alarms related to the UPS external circuits, (input mains, output mains, temperature and environment). • alarms related to the UPS internal circuits. In this case, corrective actions will be carried out by the After Sales Department. 8.1.

  • Page 32: Ups Alarms

    M29 (refer to chapter 5). All operations on the equipment must only be carried out by SOCOMEC personnel or authorised support personnel. Maintenance consists of accurate functional checks on electronic and mechanical parts with replacement of parts subject to wear if necessary (typically batteries, fans and capacitors).
  • Page 33 The lifetime of the fans used to cool the power parts is dependent on usage and environmental conditions (temperature, dust). Preventive replacement by an authorised technician is recommended within four years (in normal operating conditions). When necessary fans should be replaced as per specifications by SOCOMEC. 8.3.3. Capacitors The equipment houses electrolytic capacitors (used in the rectifier and inverter section) and filtering capacitors (used in the output section), the lifetime of which is dependent on usage and environmental conditions.

  • Page 34: Electrical Options

    9. ELECTRICAL OPTIONS 9.1. INSULATION CONTROLLER This device continually checks transformer insulation, displaying an alarm message on the mimic panel. 9.2. EXTERNAL MAINTENANCE BYPASS This device will electrically exclude and isolate the UPS (e.g. for maintenance operations) without interrupting the power supplied to the load (see paragraph 3.4).

  • Page 35: Protection On Mains Supply And On Auxiliary Mains Supply

    9. ELECTRICAL OPTIONS 9.6. PROTECTION ON MAINS SUPPLY AND ON AUXILIARY MAINS SUPPLY Activating UPS protection on the mimic panel: access the SERVICE menu on the mimic panel (see the SERVICE menu sec- tion) and set the SET BACKFEED parameter to 2.BYPASS-INPUT Alone. Cable and trunk schematic 9.6-1 UPS 3/3 with separate auxiliary supply...

  • Page 36: Technical Specifications

    1. 360 V with Pout = 90% Pn. 2. Initial Condition Pout ≤ 80% Pn 3. @ Battery Fully Discharged. Call SOCOMEC support service. 4. @ Battery Fully Charged. Call SOCOMEC support service. MASTERYS BC 60-80 kVA - Ref.: IOMMASBCXX06-EN 06...
  • Page 40 Fax. +48 22 825 73 60 info.ups.pl@socomec.com HEAD OFFICE YOUR DISTRIBUTOR SOCOMEC GROUP S.A. SOCOMEC capital 10 816 800€ *IOMMASBCXX06-EN 06* R.C.S. Strasbourg B 548 500 149 B.P. 60010 - 1, rue de Westhouse F-67235 Benfeld Cedex - FRANCE Tel. +33 3 88 57 41 41 IOMMASBCXX06-EN 12.2016...

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