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Related Manuals for Timberwolf TW190TR
Summary of Contents for Timberwolf TW190TR
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Page 1: Table Of Contents
CONTENTS Section Page No. INTRODUCTION PURPOSE OF MACHINE MACHINE DIMENSIONS & SPECIFICATIONS PARTS LOCATION DIAGRAMS 3 & 4 SAFE WORKING Operator’s Personal Protective Equipment Required Basic Woodchipping Safety General Safety Matters - Do’s and Dont’s Noise Test OPERATING INSTRUCTIONS Delivery Operator’s Personal Protective Equipment Required Manual Controls Crawler Track Controls... -
Page 2: Introduction
- damage to property - a member of the general public becoming injured This manual covers the operation and maintenance of the Timberwolf TW 190TR. All information in this manual is based on the latest product information available at the time. -
Page 3: Purpose Of Machine
TIMBERWOLF 190TR PURPOSE OF MACHINE The Timberwolf TW 190TR brushwood chippers are designed to chip solid wood material up to 190mm in diameter. The maximum cross-section hardwood for continuous feed is 28500 sq. mm.They are capable of chipping over 5 tonnes of brushwood per hour. -
Page 4: Parts Location Diagrams 3
PARTS LOCATOR fig 2. - Page 5 PARTS LOCATOR fig 3.
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Page 6: Safe Working
SAFE WORKING WARNING The Chipper will feed material through on its own. To do this, it relies on sharp blades both on the feed rollers and the chipper rotor. To keep the blades sharp, only feed the machine with clean brushwood. DO NOT put muddy / dirty wood, roots, potted plants, bricks, stones or metal into the chipper. -
Page 7: General Safety Matters - Do's And Dont's
SAFE WORKING GENERAL SAFETY MATTERS D O ’ S A N D D O N T ’ S ALWAYS stop the chipper engine before making DO NOT use chipper unless available light is any adjustments, refuelling, or cleaning. sufficient to see clearly. ALWAYS check machine has stopped rotating DO NOT... -
Page 8: Noise Test
SAFE WORKING NOISE TEST MACHINE: TW190TR NOTES: Tested Chipping 120mm x 120mm Corsican Pine 1.5m in length Noise levels above 90dB (A) will be experienced at the working position. Wear ear protection at all times to prevent possible damage to hearing. All persons within a 4 metre radius must also wear good quality ear protection. -
Page 9: Operating Instructions
OPERATING INSTRUCTIONS DELIVERY All Timberwolf 190TR machines have a full pre - delivery inspection before leaving the factory and are ready to use. Read and understand this instruction manual before attempting to operate the Chipper. In particular, read pages 5-7 which contain important health and safety information and advice. -
Page 10: Crawler Track Controls
OPERATING INSTRUCTIONS CRAWLER TRACK CONTROLS The chipper is designed to operate in either chipper or crawler mode, but not both at the same time. CHIPPING MODE Power is available to the feed rollers. The cutting disc is rotating but the unit is stationary. CRAWLER TRACK MODE Power is available to the crawler tracks. -
Page 11: Daily Checks Before Starting
OPERATING INSTRUCTIONS DAILY CHECKS BEFORE STARTING LOCATE the machine on firm level ground. CHECK machine is well supported and cannot move. CHECK all guards are fitted and secure. CHECK the discharge unit is in place and fastened securely. CHECK discharge tube is pointing in a safe direction. CHECK the feed funnel to ensure no objects are inside. -
Page 12: Before Using The Chipper
OPERATING INSTRUCTIONS BEFORE USING THE CHIPPER IT IS ESSENTIAL TO CARRY OUT THE FOLLOWING TESTS to check safety equipment - this sequence of tests will only take a few seconds to carry out. We recommend that these tests are carried out daily. -
Page 13: Hydraulic Oil Thermometer / Oil Level Indicator
OPERATING INSTRUCTIONS HYDRAULIC OIL THERMOMETER / OIL LEVEL INDICATOR This is situated on the side of the hydraulic oil tank. When the chipper is running the oil temperature should not exceed 65 o C. If it does, stop the machine immediately. Failure to do so may result in damage. Overheating can result from the chipper being worked extremely hard in hot conditions, as the oil is not getting a chance to cool down. -
Page 14: Service Instructions
SERVICE INSTRUCTIONS WARNING ALWAYS IMMOBILISE THE MACHINE BY STOPPING THE ENGINE, REMOVING THE IGNITION KEY AND DISCONNECTING THE BATTERY BEFORE UNDERTAKING ANY MAINTENANCE WORK. Table 1. Service Schedule Daily Check Hours Hours Hours Year Do jobs below: Check engine oil - top up if necessary. Check for engine oil / hydraulic oil leaks. -
Page 15: Safe Maintenance
SERVICE INSTRUCTIONS SAFE MAINTENANCE ALWAYS IMMOBILISE THE ENGINE BEFORE UNDERTAKING ANY MAINTENANCE WORK ON THE CHIPPER BY REMOVING THE KEY AND DISCONNECTING POSITIVE LEAD AT THE BATTERY. HANDLE blades with extreme caution to avoid injury. Gloves should always be worn when handling the cutter blades. -
Page 16: Change Blades
SERVICE INSTRUCTIONS CHANGE BLADES WARNING Wear heavy gloves for the blade changing operation. fig 11. fig 10. fig 12. THIS PROCEDURE SHOULD ONLY BE UNDERTAKEN WITH THE DISCHARGE IN PLACE. Turn off the chipper and remove the key. If the blades are to be renewed, place the blade on a flat surface and tap the top of Remove the negative battery lead. -
Page 17: Check Fittings
SERVICE INSTRUCTIONS CHECK FITTINGS The TW 190TR is subject to large vibrations during the normal course of operation. Consequently there is always a possibility that nuts and bolts will work themselves loose. It is important that periodic checks are made to ensure the security of all fasteners. Fasteners should be tightened using a torque wrench to the settings listed below . -
Page 18: Tension Hydraulic Pump Belt
SERVICE INSTRUCTIONS TENSION HYDRAULIC PUMP BELT fig 19. 20mm Loosen the three outermost M8 nuts and bolts. Pivot pump assembly up or down to achieve the correct belt tension of 10mm deflection each way (20mm total). Hold assembly at this position whilst tightening the three M8 nuts and bolts. -
Page 19: Track Base Maintenance-Safe Maintenance
SERVICE INSTRUCTIONS TRACK BASE MAINTENANCE SAFE MAINTENANCE Solidly support the under carriage if it needs to be lifted up for maintenance. Hydraulic systems may get very hot after working. Keep all components in good condition as they are exposed to high pressures. Immediately repair damage and replace worn or broken items. -
Page 20: Checking Track Tension
SERVICE INSTRUCTIONS CHECKING TRACK TENSION Stop your machine on a flat fig 25. and solid surface. Lift it in safe conditions and put stable supports under the undercarriage frame to properly support it. Measure distance A at the central roller of the undercarriage from the bottom of the roller to the rigid inside surface of the rubber track. -
Page 21: Checking The Rubber Tracks
SERVICE INSTRUCTIONS CHECKING THE RUBBER TRACKS CARVED PROFILE fig 28. The structure of the rubber track is shown in fig 28. The steel cables (1) and metal core (2) are embedded in the rubber. There are many ways in which rubber tracks may be damaged. Some of these are terminal for the tracks, others are only cosmetic. -
Page 22: Removing The Rubber Tracks
SERVICE INSTRUCTIONS REMOVING THE RUBBER TRACKS Remove gravel or mud when they are jammed between the sprocket and the track link before loosening the track. Stop your machine on a solid and level surface. Lift it up and support it in safe conditions. Remove the screws and take off the cover that gives access to the adjustment system (fig. -
Page 23: Warranty Statement
-Performance of the required maintenance listed in your Entec instruction manual. -In the event of a failure the Entec authorised Timberwolf dealer is to be notified within 10 days of failure and the equipment is to be made available for unmolested inspection by the dealer technician. -
Page 24: Ec Declaration Of Conformity Certificate
TIMBERWOLF TW 190TR... -
Page 25: Identification Plates
TIMBERWOLF TW 190TR IDENTIFICATION PLATES ENTEC INDUSTRIES LTD CE PLATE CHASSIS IDENTIFICATION PLATE... - Page 26 READ THE INSTRUCTION MANUAL. THE INSTRUCTION MANUAL WITH THIS MACHINE CONTAINS IMPORTANT OPERATING, MAINTENANCE AND HEALTH AND SAFETY INFORMATION. FAILURE TO FOLLOW THE INFORMATION CONTAINED IN THE TIMBERWOLF INSTRUCTION MANUAL MAY LEAD TO DEATH OR SERIOUS INJURY. 1136 1662 2800...
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Page 27: Stickers 25
STICKERS... -
Page 28: Hydraulic Layout
HYDRAULIC LAYOUT NEARSIDE OFFSIDE MOTOR MOTOR TRACK MOTORS 2866 2867 2868 2869 OFF SIDE NEAR SIDE PROPORTIONAL PROPORTIONAL ROLLER MOTORS 2874 2873 2871 2882 2872 2875 2876 2877 2885 2883 6 WAY DIVERTER 2879 MANIFOLD 2878 NEARSIDE OFFSIDE PUMP PUMP 2884 2880 2880... -
Page 29: Circuit Diagram
CIRCUIT DIAGRAM... -
Page 31: Parts Lists
T T I I M M B B E E R R W W O O L L F F T T I I M M B B E E R R W W O O L L F F T T W W 1 1 9 9 0 0 T T R R T T W W 1 1 9 9 0 0 T T R R PARTS LISTS... -
Page 32: Chassis
CHASSIS Date Last Modified: 7th Sept 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 2905F Roller Box Mounting Brkt 2930 Rubber Buffer 2903F Funnel Support 0878 M10/20 Bolt 0382 M10/30 Bolt 1869F Bracket Track Mount Adapter 1 0702 M12 A Washer 1796... -
Page 33: Driving Controls
DRIVING CONTROLS Date Last Modified: 13th Aug 03 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1802FR Cross Bar 1882FB Hose Guard 1879FB Control Panel Tracked 1883FB Control Tower Tracked 0437 M6/16 Bolt 0382 M10/30 Bolt 0709 M6 C Washer 0839... -
Page 34: Rotor Housing
ROTOR HOUSING Date Last Modified: 21st April 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1906 Guard Roller Box Near Side 1 0178 Rubber End Stop 0878 M10/20 Bolt 0479 M8 P Nyloc Nut 0360 M10/25 Bolt 0712 M8 C Washer... -
Page 35: Rotor
ROTOR Date Last Modified: 19th July 04... -
Page 36: Discharge
DISCHARGE Item Part No Part Name Q’ty 0904F Discharge Tube 0523F Discharge Bucket 0644 M12 P Nyloc Nut 0702 M12 A Washer 0320 M12/25 Cup Square 0430 M12/35 Cup Square 0134 Black Handle Grip 1649F Discharge Clamp Handle 4109M M16 Clamp Nut 4131 Roll Pin 0434... -
Page 37: Roller Box
ROLLER BOX... -
Page 38: Funnel
FUNNEL Date Last Modified: 26th Feb 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 2809F Control Box 1599 Bearing Washer (detail on next page) 0342 M8/10 Bolt 2913F Funnel 1644 M8 Anti-Vibration Mount See Wiring Diagram 0712 M8 C Washer 1812... -
Page 39: Control Box
CONTROL BOX Date Last Modified: 4th Jan 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 2794FB Control Box Cover 2807 AV Mount 20 x 16 2803 M10/240 Bolt 0857 M5 A Washer 0701 M10 A Washer 0855 M5/10 Pan Pozi 0052... -
Page 40: Drive Train
DRIVE TRAIN Item Part No Part Name Q’ty 2736 Vee Belt 1157 XPA 2734 Taper Lock Bush 2517 50mm 2735 Pulley 250 x 3 2984M Key 54 x 14 1170 Pulley Engine 150 x 4 1533 Vee Belt XPA 900 2975 Taper Lock Bush 1610 18mm 2974... -
Page 41: Fuel Tank
FUEL TANK Date Last Modified: 23rd Dec 03 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1374 Locking Tank Cap 2897M Pick Up Weight M6/10 Bolt 0279 Clip 0709 M6 C Washer 0389 8MM Rubber Pipe 2920F Fuel Tank Filler Assy 1992... -
Page 42: Engine Spares
ENGINE PARTS Date Last Modified: 2nd Nov 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 2946 Throttle Cable 0350 M8/25 Bolt 0095 Oil Filter 513F Bracket Engine Mount 0086 Air Filter 0304 M10/25 Fine Thread Socket Cap 22 1613 Electric Valve 0085... -
Page 43: Engine Bay
ENGINE BAY Date Last Modified: 11th Aug 04 17 18 27 23 each side Item Part No Part Name Q’ty Item Part No Part Name Q’ty 2950 Throttle Decal In-Line Fuel Filter Supp’d with Engine 1312 Exhaust Deflector 0704 M12 C Washer 0264 Exhaust Clamp 0318... -
Page 44: Control Panel
CONTROL PANEL Date Last Modified: 26th Feb 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty M6 Wing Nut 2958F Electrical Panel M6 Split Washer 4033 M5 AV Mounts 0709 M6 C Washer Supp’d with loom 1972 Electrical Cover Ignition Switch... -
Page 45: Hydraulics - Top
HYDRAULICS (TOP) 13 14 Date Last Modified: 24th Feb 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 2872 N/S DCV Feed 1/2” Hose 2868 N/S Track Top Motor 1/2” Hose 2871 O/S DCV Feed 1/2” Hose 2869 N/S Track Bottom Motor 1/2”... -
Page 46: Hydraulics - Centre
HYDRAULICS (CENTRE) Date Last Modified: 24th Feb 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 2879 Pump to DCV Feed 1/2” Hose 2868 N/S Track Top Motor 1/2” Hose 2878 Pump to DCV Feed 1/2” Hose 0026 3/8”... -
Page 47: Hydraulics - End
HYDRAULICS (END) Date Last Modified: 26th Feb 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 2884 Main Return Hose 0152 3/4” Dowty Seal 2881 Tank Main Feed 1” Hose 2694 1” - 3/4” Adapter 2880 Pump Feed 3/4”... -
Page 48: Electrical Layout
ELECTRICAL LAYOUT Date Last Modified: 26th Aug 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1406 Safety Switch Loom 1638 Sensor - VE Battery Cable 1975 Control Box Loom 1376 + VE Battery Cable 2985 Engine Loom 1375 2627... -
Page 49: Electrical Detail
ELECTRICAL DETAIL Date Last Modified: 26th Aug 04... -
Page 50: Stickers
READ THE INSTRUCTION MANUAL. THE INSTRUCTION MANUAL WITH THIS MACHINE CONTAINS IMPORTANT OPERATING, MAINTENANCE AND HEALTH AND SAFETY INFORMATION. FAILURE TO FOLLOW THE INFORMATION CONTAINED IN THE TIMBERWOLF INSTRUCTION MANUAL MAY LEAD TO DEATH OR SERIOUS INJURY. 1136 1662 2800...