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I I N N S S T T R R U U C C T T I I O O N N
M M A A N N U U A A L L
E E N N T T E E C C I I N N D D U U S S T T R R I I E E S S L L T T D D
E E N N T T E E C C H H O O U U S S E E , , T T O O M M O O I I N N D D U U S S T T R R I I A A L L E E S S T T A A T T E E , ,
C C R R E E E E T T I I N N G G R R O O A A D D , , S S T T O O W W M M A A R R K K E E T T , , S S U U F F F F O O L L K K I I P P 1 1 4 4 5 5 A A Y Y
T T E E L L E E P P H H O O N N E E 0 0 1 1 4 4 4 4 9 9 7 7 6 6 5 5 8 8 0 0 0 0 F F A A X X N N U U M M B B E E R R 0 0 1 1 4 4 4 4 9 9 7 7 6 6 5 5 8 8 0 0 1 1
w w w w w w . . t t i i m m b b e e r r w w o o l l f f -u u k k . . c c o o m m
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Summary of Contents for Timberwolf Entec TW 190H
- Page 1 I I N N S S T T R R U U C C T T I I O O N N M M A A N N U U A A L L E E N N T T E E C C I I N N D D U U S S T T R R I I E E S S L L T T D D E E N N T T E E C C H H O O U U S S E E , , T T O O M M O O I I N N D D U U S S T T R R I I A A L L E E S S T T A A T T E E , , C C R R E E E E T T I I N N G G R R O O A A D D , , S S T T O O W W M M A A R R K K E E T T , , S S U U F F F F O O L L K K I I P P 1 1 4 4 5 5 A A Y Y T T E E L L E E P P H H O O N N E E 0 0 1 1 4 4 4 4 9 9 7 7 6 6 5 5 8 8 0 0 0 0 F F A A X X N N U U M M B B E E R R 0 0 1 1 4 4 4 4 9 9 7 7 6 6 5 5 8 8 0 0 1 1...
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Page 2: Table Of Contents
CONTENTS Section Page No. INTRODUCTION PURPOSE OF MACHINE MACHINE DIMENSIONS & SPECIFICATIONS PARTS LOCATION DIAGRAMS 3 & 4 SAFE WORKING Operator’s Personal Protective Equipment Required Basic Woodchipping Safety General Safety Matters - Do’s and Dont’s Noise Test OPERATING INSTRUCTIONS Safe Transportation Hitching onto the Tow Ball Unhitching the Chipper Delivery... -
Page 3: Introduction
- damage to property - a member of the general public becoming injured This manual covers the operation and maintenance of the Timberwolf TW 190H. All information in this manual is based on the latest product information available at the time. -
Page 4: Purpose Of Machine
TIMBERWOLF TW 190H PURPOSE OF MACHINE The Timberwolf TW 190H brushwood chippers are designed to chip solid wood material up to 190mm in diameter. The maximum cross-section hardwood for continuous feed is 28500 sq. mm.They are capable of chipping over 5 tonnes of brushwood per hour. -
Page 5: Parts Location Diagrams 3
PARTS LOCATOR fig 2. - Page 6 PARTS LOCATOR fig 3.
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Page 7: Safe Working
SAFE WORKING WARNING The Chipper will feed material through on its own. To do this, it relies on sharp blades both on the feed rollers and the chipper rotor. To keep the blades sharp, only feed the machine with clean brushwood. DO NOT put muddy / dirty wood, roots, potted plants, bricks, stones or metal into the chipper. -
Page 8: General Safety Matters - Do's And Dont's
SAFE WORKING GENERAL SAFETY MATTERS D O ’ S A N D D O N T ’ S ALWAYS stop the chipper engine before making DO NOT use chipper unless available light is any adjustments, refuelling, or cleaning. sufficient to see clearly. ALWAYS check machine has stopped rotating DO NOT... -
Page 9: Noise Test
SAFE WORKING NOISE TEST MACHINE: TW 190H NOTES: Tested Chipping 200mm x 200mm Corsican Pine 1.5m in length Noise levels between 90 and 110dBA will be experienced at the working position. Wear ear defenders at all times to prevent possible damage to hearing. All persons within a 4 metre radius must also wear good quality ear defenders. -
Page 10: Operating Instructions
OPERATING INSTRUCTIONS SAFE TRANSPORTATION WHEN towing a chipper the maximum speed limit is 60 mph. rough or bumpy road surfaces reduce speed accordingly to protect your machine from unnecessary vibration. WHEN towing off road be aware of objects that may catch the chipper undergear. WHEN towing off road ensure inclination is not excessive. -
Page 11: Delivery
OPERATING INSTRUCTIONS DELIVERY All Timberwolf 190H machines have a full pre - delivery inspection before leaving the factory and are ready to use. Read and understand this instruction manual before attempting to operate the Chipper. In particular, read pages 5-7 which contain important health and safety information and advice. -
Page 12: Auto Controls
OPERATING INSTRUCTIONS AUTO CONTROLS The no stress unit controls the feed rate of the material going into the chipping chamber. If the engine speed is below the predetermined level the Speed Control Unit will not allow the feed rollers to work in either forward or reverse until the rotor speed rises above the predetermined level, at which point the feed rollers will start turning without warning. -
Page 13: Stopping The Engine
OPERATING INSTRUCTIONS STOPPING THE ENGINE PUSH the blue button to reduce the engine speed to idle. LEAVE the engine running for 1 minute. TURN the power switch to position 0. The engine should stop after a few seconds. BEFORE USING THE CHIPPER IT IS ESSENTIAL TO CARRY OUT THE FOLLOWING TESTS to check safety equipment - this sequence of tests will only take a few seconds to carry out. -
Page 14: Chipping
OPERATING INSTRUCTIONS CHIPPING Wood up to 190mm diameter can be fed into the feed funnel. Put the butt end in first and engage it with the feed roller. The hydraulic feed rollers will pull the branch into the machine quite quickly. Large diameter material will have its feed rate automatically controlled by the no stress unit. -
Page 15: Service Instructions
SERVICE INSTRUCTIONS WARNING ALWAYS IMMOBILISE THE MACHINE BY STOPPING THE ENGINE, REMOVING THE IGNITION KEY AND DISCONNECTING THE BATTERY BEFORE UNDERTAKING ANY MAINTENANCE WORK. Table 1. Service Schedule Daily Check Hours Hours Hours Year Do jobs below: Check engine oil - top up if necessary. Check for engine oil / hydraulic oil leaks. -
Page 16: Safe Maintenance
SERVICE INSTRUCTIONS SAFE MAINTENANCE ALWAYS IMMOBILISE THE ENGINE BEFORE UNDERTAKING ANY MAINTENANCE WORK ON THE CHIPPER BY REMOVING THE KEY AND DISCONNECTING POSITIVE LEAD AT THE BATTERY. HANDLE blades with extreme caution to avoid injury. Gloves should always be worn when handling the cutter blades. -
Page 17: Change Blades
SERVICE INSTRUCTIONS CHANGE BLADES WARNING Wear heavy gloves for the blade changing operation. fig 11. fig 10. fig 12. THIS PROCEDURE SHOULD ONLY BE UNDERTAKEN WITH THE DISCHARGE IN PLACE. Turn off the chipper and remove the key. If the blades are to be renewed, place the blade on a flat surface and tap the top of Remove the negative battery lead. -
Page 18: Check Fittings
SERVICE INSTRUCTIONS CHECK FITTINGS The TW 190H is subject to large vibrations during the normal course of operation. Consequently there is always a possibility that nuts and bolts will work themselves loose. It is important that periodic checks are made to ensure the security of all fasteners. Fasteners should be tightened using a torque wrench to the settings listed below . -
Page 19: Grease The Top Roller Slide
SERVICE INSTRUCTIONS GREASE THE TOP ROLLER SLIDE NOTE: This should be done every 50 hours. In dirty or dusty conditions or during periods of hard work it should be done more frequently. If the slides become dry the top roller will tend to hang up and the pulling-in power of the rollers will be much reduced. -
Page 20: Warranty Statement
-Performance of the required maintenance listed in your Entec instruction manual. -In the event of a failure the Entec authorised Timberwolf dealer is to be notified within 10 days of failure and the equipment is to be made available for unmolested inspection by the dealer technician. -
Page 21: Ec Declaration Of Conformity Certificate
TIMBERWOLF TW 190DH... -
Page 22: Identification Plates
TIMBERWOLF TW 190H IDENTIFICATION PLATES ENTEC INDUSTRIES LTD CE PLATE ENTEC UK STOWMARKET, SUFFOLK IP14 5AY Date of Manuf. Serial No. Trailer Type Equip. Fitted Nominal Pwr. Gross Weight CHASSIS IDENTIFICATION PLATE... - Page 23 DANGER! KEEP HANDS AND FEET OUT READ THE INSTRUCTION MANUAL. THE INSTRUCTION MANUAL WITH THIS MACHINE CONTAINS IMPORTANT OPERATING, MAINTENANCE AND HEALTH AND SAFETY INFORMATION. TIMBERWOLF FAILURE TO FOLLOW THE INFORMATION CONTAINED IN THE 1136 INSTRUCTION MANUAL MAY LEAD TO DEATH OR SERIOUS INJURY.
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Page 24: Stickers 21
STICKERS... -
Page 25: Hydraulic Layout
HYDRAULIC LAYOUT TANK FILTER HY2830 HY2825 PUMP HY2829 HY2827 HY2826 MOTOR MOTOR HY2828... -
Page 26: Parts Lists
T T I I M M B B E E R R W W O O L L F F T T I I M M B B E E R R W W O O L L F F T T W W 1 1 9 9 0 0 H H T T W W 1 1 9 9 0 0 H H PARTS LISTS... -
Page 27: Chassis
CHASSIS... -
Page 28: Rotor Housing
ROTOR HOUSING Date Last Modified: 24th Sept 03 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1906 Guard Roller Box Near Side 1 M8 P Nyloc Nut M10/20 Bolt M8 C Washer M10/25 Bolt Rubber End Stop M10 C Washer 1644 M8 AV Mount... -
Page 29: Rotor
ROTOR Date Last Modified: 23rd Oct 03... -
Page 30: Discharge
DISCHARGE Item Part No Part Name Q’ty 904FO Discharge Tube 1813FO Discharge Bucket M12 P Nyloc Nut M12 A Washer M12/25 Cup Square M12/35 Cup Square Black Handle Grip 1649FS Discharge Clamp Handle 1648M M16 Clamp Nut M10/45 Caphead M16/70 Hex Bolt 1354 M16 C Washer 2837MS... -
Page 31: Roller Box
ROLLER BOX Date Last Modified: 10th Sept 03 Item Part No Part Name Q’ty Item Part No Part Name Q’ty M10/30 Bolt 2116 Spring M10 A Washer M10/20 Bolt M10 T Nyloc Nut M12/30 Bolt 2748FS Short Spring Hanger 1526 M12/25 Caphead M10/20 Caphead 1898MS... -
Page 32: Funnel
FUNNEL Date Last Modified: 14th Oct 03 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 2809F Control Box 1944FO Funnel (detail on next page) 1933FS Spare Wheel Bracket See Wiring Diagram M12 P Nyloc 1812 M10/35 Bolt M12 A Washer 1591 Nylon Spacer... -
Page 33: Control Box
CONTROL BOX Item Part No Part Name Q’ty Item Part No Part Name Q’ty 2794FB Control Box Cover 2807 AV Mount 20 x 16 2803 M10/240 Bolt M5 A Washer M10 A Washer M5/10 Pan Pozi M10 T Nyloc Nut M4/40 Pan Pozi 2795FB Control Box Base... -
Page 34: Drive Train
DRIVE TRAIN Item Part No Part Name Q’ty 2736 Vee Belt 1157 XPA 2735 Pulley 250 x 3 2734 Taper Lock Bush 2517 50mm 1995 Key 97 x 14 Date Last Modified: 14th March 03 1170 Pulley Engine 150 x 4... -
Page 35: Fuel Tank
FUEL TANK Date Last Modified: 20th Oct 03 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1374 Locking Tank Cap 1989FS Bracket Tank Front M6/10 Bolt 1990FS Bracket Tank Rear M6 C Washer 3/8 Dowty Washer 2920FS Fuel Tank Filler Assy 3/8 Drain Plug... -
Page 36: Engine Spares
ENGINE SPARES Date Last Modified: 22nd July 03 Item Part No Part Name Q’ty Item Part No Part Name Q’ty Air Filter 2778 Throttle Solenoid In Line Fuel Filter 1236 M6/20 Bolt Oil Filter 2779 Solenoid Throttle Linkage M8/20 Bolt 2618 Boot Solenoid M8/30 Bolt... -
Page 37: Engine Bay
ENGINE BAY Date Last Modified: 4th Nov 03 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1674 Top Bonnet 825FS Side Panel Handle M6/16 Pan Pozi M12/20 Bolt M6 C Washer 765O Side Panel M6 P Nyloc Nut 512FS Bracket Engine Mount Access Cover... -
Page 38: Control Panel
CONTROL PANEL Date Last Modified: 9th Sept 03 Item Part No Part Name Q’ty Item Part No Part Name Q’ty Wing Nut 1261 MTE Momentary Switch Blue M6 C Washer 1444 Silicon Covers 1972 Electrical Cover 1260 MTE Momentary Switch Green 2725 Electrical Cover Stand Off Hours Counter... -
Page 39: Hydraulics
HYDRAULICS Date Last Modified: 14th Oct 03 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1434 Return Filter 1/2” Dowty Washer Filter 1301 Motor M8/25 Bolt 2828 3/8” Hose M8 C Washer 2827 3/8” Hose 1658 M6/12 Bolt 2826 3/8”... -
Page 40: Electrical Diagram
WIRING DIAGRAM Item Part No Part Name Q’ty Item Part No Part Name Q’ty - VE Battery Cable 1406 Safety Switch Loom 1376 + VE Battery Cable 1975 Control Box Loom 1375 1953 Engine Loom... -
Page 41: Stickers
DANGER! KEEP HANDS AND FEET OUT READ THE INSTRUCTION MANUAL. THE INSTRUCTION MANUAL WITH THIS MACHINE CONTAINS IMPORTANT OPERATING, MAINTENANCE AND HEALTH AND SAFETY INFORMATION. TIMBERWOLF FAILURE TO FOLLOW THE INFORMATION CONTAINED IN THE 1136 INSTRUCTION MANUAL MAY LEAD TO DEATH OR SERIOUS INJURY.
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