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zeeltronic PCDI-24V User Manual

Programmable cdi ignition and pv controller

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www.zeeltronic.com
info@zeeltronic.com
updated 14.01.2009
program version: 00.140109
PROGRAMMABLE CDI IGNITION AND PV CONTROLLER
TECHNICAL DATA
Limit values:
- minimum revs
- maximum revs
- minimum supply voltage
- maximum supply voltage
- max. supply voltage for 1 minute
- current draw
- maximum continuous current for shift light output
- peak current for shift light output
Circuit is protected against reverse supply voltage (wrong connection).
Features:
- CDI charged from hi voltage charging coils (generator)
- programmable ignition map (3D interpolated)
- store and load function for 2 ignition maps
- one input for magnetic pickup
- TPS input (ignition map is 3D interpolated above TPS33%)
- external switch for changing ignition map while riding
- power jet output
- quick shift (shift kill)
- tachometer output
- advance/retard whole ignition curve
- programmable timing offset between twin output (RD/RZ500)
- three stage rev limit (retard timing, reduced spark, spark off)
- signal delay compensation
- timing calculation for every 1 RPM change (1000, 1002, .. , 9805, 9806, ...)
- programmable power valve actuation
- store and load function for 5 PV curves
- programmable PV deviation
- programmable max close and max open positions
- self PV test on power-up
USER MANUAL
PCDI-24V
- 1 -
200 RPM
20000 RPM
8 Volts
16 Volts
35 Volts
25 mAmp
1 Amp
5 Amp

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Summary of Contents for zeeltronic PCDI-24V

  • Page 1 14.01.2009 program version: 00.140109 USER MANUAL PCDI-24V PROGRAMMABLE CDI IGNITION AND PV CONTROLLER TECHNICAL DATA Limit values: - minimum revs 200 RPM - maximum revs 20000 RPM - minimum supply voltage 8 Volts - maximum supply voltage 16 Volts - max.
  • Page 2 - PV error detecting (position sensor failure, servo motor failure) - easy and fast programming on the field, via hand held programmer - programming while machine running - you can immediately see effects - monitoring of rev's, TPS position, ignition and PV angle, via LCD(hand held programmer) - fast processing for high accuracy - delays from 1us HOW TO ENTER MENU PCDI must be connected to power supply.
  • Page 3 2.2. SET PV PARAMETERS SUBMENU Load PV Curve - load previously saved curve (from #1 to #5) Save PV Curve - save new curve (from #1 to #5) Set PV Curve - valve curve parameters submenu Deviation +- - deviation of valve position Close Position - max close valve position Open Position...
  • Page 4 Curve Example: 5.1. Set NUMBER OF IGNITION CURVE POINTS Move to Nr. of Points with pressing + or - and then press enter . Now you can select number of ignition points, with pressing + or - and then press enter . 5.2.
  • Page 5 Set POWER JET parameters Enter menu and move to Power Jet with pressing + or - and then press enter . Now you are in submenu for selecting Power Jet parameters. Submenu organisation: Power Jet ON - revs for activating power jet Power Jet OFF - revs for deactivating power jet Power Jet ON...
  • Page 6 Set REV LIMIT Enter menu and move to Rev Limit with pressing + or - and then press enter . Now you can change rev limit with pressing + or - (in 100 rpm steps) and then press enter . Set STATIC ANGLE Enter menu and move to Static Angle with pressing + or - and then press enter .
  • Page 7 Set REMOTE SW Enabling or disabling external switch for changing ignition curves while riding. Enter menu and move to Remote SW with pressing + or - and then press enter . Now you can enable or disable external switch with pressing + or - and then press enter . LOAD PV CURVE Enter menu and move to Load PV Curve with pressing + or - and then press enter .
  • Page 8 18.2. Change Parameters of Valve Position Curve Points Move to point you want to change, with pressing + or - and then press enter . Now you can change rev point with pressing + or - (in 100 rpm steps) and then press enter .
  • Page 9 MECHANICAL SETTINGS (Static Angle) Static Angle is ignition advance angle, set with stator (generator). Measure this angle with dial gauge. This measured Static Angle is your maximum advance angle you can set with PCDI. Example: Measured Static Angle = 39.2deg (this angle you must enter in PCDI) Calculating mm to deg or vice versa: MONITORING...