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zeeltronic PDCI-11V User Manual
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zeeltronic PDCI-11V User Manual

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www.zeeltronic.com
info@zeeltronic.com
updated 21.07.2009
program version: 00.210709
PDCI-11V PROGRAMMABLE CDI IGNITION AND PV CONTROLLER
TECHNICAL DATA
Limit values:
- minimum revs
- maximum revs
- minimum supply voltage
- maximum supply voltage
- max idle current draw
- maximum continuous current for shift light and power jet output
- peak current for shift light and power jet output
- constant spark energy from idle to 13000 RPM
Circuit is protected against reverse supply voltage (wrong connection).
Features:
- one channel isolated input (pickup)
- store and load function for two ignition curves
- TPS input (Throttle Position Sensor)
- shift light output
- 2 power jet outputs
- quick shift (shift kill)
- soft rev limit (three stage rev limit)
- external switch for changing ignition map while riding
- tachometer output
- easy and fast programming on the field, via hand held programmer
- programming while machine running - you can immediately see effects
- each curve can be set in 4 to 12 curve points
- 3D interpolated ignition map, if TPS selected
- signal delay compensation
- instant monitoring of rev's and angle, via LCD(hand held programmer)
- programmable power valve actuation
- store and load function for 5 PV curves
- programmable PV deviation
- programmable max close and max open positions
- self PV test on power-up
- PV error detecting (position sensor failure, servo motor failure)
USER MANUAL
- 1 -
200 RPM
20000 RPM
9 Volts
18 Volts
60 mAmp
1 Amp
5 Amp
>35mJ

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Summary of Contents for zeeltronic PDCI-11V

  • Page 1 21.07.2009 program version: 00.210709 USER MANUAL PDCI-11V PROGRAMMABLE CDI IGNITION AND PV CONTROLLER TECHNICAL DATA Limit values: - minimum revs 200 RPM - maximum revs 20000 RPM - minimum supply voltage 9 Volts - maximum supply voltage...

  • Page 2: Menu Organisation

    - fast processing for high accuracy - delays from 1us - timing calculation for every 1 RPM change (1000, 1002, .. , 9805, 9806, ...) Very important! Resistor spark plugs must be used, because they produce less electromagnetic disturbances. Danger of electric shock! Avoid connecting PDCI to 12V power supply, before connecting it to ignition coil, because high voltage is generated and touching free wires can cause electric shock, or damage of the unit.
  • Page 3 2.2. SET PV PARAMETERS SUBMENU Load PV Curve - load previously saved curve (from #1 to #5) Save PV Curve - save new curve (from #1 to #5) Set PV Curve - valve curve parameters submenu Deviation +- - deviation of valve position Close Position - max close valve position Open Position...
  • Page 4 Curve Example with six curve points: 5.1. Set IGNITION CURVE (if TPS enabled) Three ignition curves must be programmed for different TPS positions. PDCI does not only switch between ignition curves, but also calculate timing between programmed curves for all TPS positions above 33%.
  • Page 5 Curve Example: 5.2. Change NUMBER OF IGNITION CURVE POINTS Move to Nr. of Points with pressing + or - and then press enter . Now you can select number of ignition points, with pressing + or - and then press enter . 5.3.
  • Page 6 Set SHIFT KILL TIME Enter Set Ign. menu and move to Shift Kill Time with pressing + or - and then press enter. Now you can change kill time with pressing + or - (in 10 ms steps) and then press enter . Set REV LIMIT Enter Set Ign.
  • Page 7 Example: Power jet 1 ON (RPM) = 8000rpm Power jet 1 OFF (RPM) = 10000rpm Power jet 1 ON (TPS) = 70%TPS power jet 1 OFF (TPS) = 90%TPS Power jet is switched on when revs are between 8000-10000rpm and throttle position is between 70-90%, otherwise power jet is switched off.
  • Page 8 Set POWER JET 2 parameters Enter Set Ign. menu and move to Power Jet 2 with pressing + or - and then press enter . Now you are in submenu for selecting Power Jet 2 parameters. Submenu organisation: Power Jet 2 ON - revs for activating power jet 2 Power Jet 2 OFF - revs for deactivating power jet 2...
  • Page 9 13.4. Set POWER JET 2 OFF (if TPS enabled) Enter Set Ign. menu and move to Power Jet 2 OFF with pressing + or - and then press enter . Now you can change TPS position with pressing + or - (in 1%TPS steps) and then press enter .
  • Page 10 LOAD PV CURVE Enter Set PV menu and move to Load PV Curve with pressing + or - and then press enter. Now you can select position number of previously saved ignition curve set, with pressing + or - and then press enter . SAVE PV CURVE Enter Set PV menu and move to Save PV Curve with pressing + or - and then press enter.
  • Page 11 Set Deviation Enter Set PV menu and move to Deviation with pressing + or - and then press enter . Now you can change deviation from 2% to 20% with pressing + or - (in 1% steps) and then press enter . Deviation means how accurate valve is moved to calculated position.

  • Page 12: Error Reports

    Set INITIAL POSITION It is PV position (open or close) after power-up when engine does not running. Enter Set PV menu and move to Initial Position with pressing + or - and then press enter. Now you can set PV initial position to open or close, with pressing + or - and then press enter .