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zeeltronic PDCI-20V User Manual

Programmable cdi ignition and pv controller
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www.zeeltronic.com
info@zeeltronic.com
updated 21.11.2011
program version: 01.080909
PDCI-20V PROGRAMMABLE CDI IGNITION AND PV CONTROLLER
Limit values:
- minimum revs
- maximum revs
- minimum supply voltage
- maximum supply voltage
- stand-by current draw
- current draw at 1300 RPM
- current draw at 12000 RPM
- maximum continuous current for shift light and power jet output
- peak current for shift light and power jet output
- constant spark energy from idle to 13000 RPM
Circuit is protected against reverse supply voltage (wrong connection).
Features:
- fast power-up (also starts only with condenser)
- full power starting spark energy already at 7Volts power supply
- two isolated input (pickup)
- two independent ignition coil outputs
- individual advance/retard of each output
- store and load function for two ignition maps
- external switch for changing ignition map while riding
- TPS input (Throttle Position Sensor)
- shift light output
- 2 power jet outputs
- duty cycle solenoid output (for regulating A/F ratio on some carburettors)
- quick shift (shift kill)
- soft rev limit (three stage rev limit)
- reduced spark at high revs with closed throttle (TCT mode)
- tachometer output
- easy and fast programming on the field, via hand held programmer
- programming while machine running - you can immediately see effects
- each curve can be set in 4 to 12 curve points
- 3D interpolated ignition map, if TPS selected
- signal delay compensation
- instant monitoring of rev's and angle, via LCD(hand held programmer)
- programmable power valve actuation
USER MANUAL
- 1 -
200 RPM
20000 RPM
7 Volts
18 Volts
< 0.09 Amp
< 0.3 Amp
< 1.7 Amp
1 Amp
5 Amp
>35mJ

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Summary of Contents for zeeltronic PDCI-20V

  • Page 1 21.11.2011 program version: 01.080909 USER MANUAL PDCI-20V PROGRAMMABLE CDI IGNITION AND PV CONTROLLER Limit values: - minimum revs 200 RPM - maximum revs 20000 RPM - minimum supply voltage 7 Volts - maximum supply voltage 18 Volts - stand-by current draw <...

  • Page 2: Menu Organisation

    - store and load function for 5 PV curves - external switch for changing PV curve while riding - programmable PV deviation - programmable max close and max open positions - self PV test on power-up - PV error detecting (position sensor failure, servo motor failure) - fast processing for high accuracy - delays from 1us - timing calculation for every 1 RPM change (1000, 1002, ..
  • Page 3 TCT mode - reduced spark at high revs with closed throttle Ign. Map SW - activating/deactivating external switch for selecting ignition map Pulses Per Rev - number pulses per revolution from pickup Exit 2.2. SET PV PARAMETERS SUBMENU Load PV Curve - load (select) PV curve (from #1 to #5) Save PV Curve - save new PV curve (from #1 to #5)
  • Page 4 Important! To avoid wrong processing, don't make unreasonable curve course. Every time you make any changes to ignition curve, it is automatically saved to number #0. Later you can save it to any other number #1 or #2. Curve Example with six curve points: 5.1.
  • Page 5 Important! To avoid wrong processing, don't make unreasonable curve course. Every time you make any changes to ignition curve, it is automatically saved to number #0. Later you can save it to any other number #1 or #2. Ignition Map Example: 5.2.
  • Page 6 ADVANCE 1 With this setting is possible to advance, or retard ignition map only on ignition coil output 1. When setting is positive, then ignition map is advanced and when setting is negative than, ignition map is retarded. Ignition map is unchanged, with setting 0.0deg. Enter menu and move to Advance, with pressing + or - and then press enter .
  • Page 7 10.2. SMART SHIFT Smart shift function automatically adjusts kill time for different revs. Shift kill time must be always set, as basic kill time. Enter Quich Shift menu and move to Smart Shift with pressing + or - and then press enter. Now you can enable, or disable function with pressing + or - and then press enter .
  • Page 8 POWER JET 1 Enter Set Ign. menu and move to Power Jet 1 with pressing + or - and then press enter ..you entered submenu for setting Power Jet 1 parameters. Submenu organisation: Power Jet 1 ON - revs for activating power jet 1 Power Jet 1 OFF - revs for deactivating power jet 1 Power Jet 1 ON...
  • Page 9 14.4. POWER JET 1 OFF (if TPS enabled) Enter Set Ign. menu and move to Power Jet 1 OFF with pressing + or - and then press enter . Now you can change TPS position with pressing + or - (in 1%TPS steps) and then press enter .
  • Page 10 15.3.1 Set PARAMETERS FOR DUTY SOLENOID CURVE POINT Move to point you want to change, with pressing + or - and then press enter . Now you can change rev point with pressing + or - (in 100 rpm steps) and then press enter . Now you can change duty cycle with pressing + or - (in 1% steps) and then press enter .
  • Page 11 IGN. MAP SW Enabling, or disabling ignition map switch, for changing ignition maps while riding. Enter Set Ign. menu and move to Ign. Map SW with pressing + or - and then press enter . Now you can enable or disable external switch with pressing + or - and then press enter . PULSES PER REV It is number of pulses per rev from pickup coil and is important for correct rev reading.

  • Page 12: Close Position

    24.1. Change Number of Curve Points Move to Nr. of Points with pressing + or - and then press enter . Now you can select number of curve points, with pressing + or - and then press enter . 24.2. Change Parameters of PV Curve Points Move to point you want to change, with pressing + or - and then press enter .
  • Page 13 PV Test PV test can be used for testing or measuring valve position. Valve can be moved to any position from 0% to 100%, without engine running. Enter Set PV menu and move to PV Test with pressing + or - and then press enter . Now you can set valve position with pressing + or - and then press enter .

  • Page 14: Error Reports

    MONITORING Connect programmer to PDCI and wait few seconds for activation of programmer. Fist information displayed on the programmer is software version. With programmer you can watch revs, calculated advance ignition angle, TPS position...depends on setting in the menu. Information! You can connect or disconnect PDCI unit from programmer any time you want, without any harm.