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zeeltronic PDCI-11V User Manual
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zeeltronic PDCI-11V User Manual

Programmable cdi ignition and pv controller
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www.zeeltronic.com
info@zeeltronic.com
updated 06.08.2014
program version: 25.120326
PDCI-11V PROGRAMMABLE CDI IGNITION AND PV CONTROLLER
TECHNICAL DATA
Limit values:
- minimum revs
- maximum revs
- minimum supply voltage
- maximum supply voltage
- max idle current draw
- maximum continuous current for shift light and power jet output
- peak current for shift light and power jet output
- constant spark energy from idle to 20000 RPM
Circuit is protected against reverse supply voltage (wrong connection).
Features:
- one channel isolated input (pickup)
- store and load function for two ignition curves
- TPS input (Throttle Position Sensor)
- shift light output
- 2 power jet outputs
- quick shift (shift kill)
- soft rev limit (three stage rev limit)
- external switch for changing ignition map while riding
- tachometer output
- easy and fast programming on the field, via hand held programmer
- programming while machine running - you can immediately see effects
- each curve can be set in 4 to 12 curve points
- 3D interpolated ignition map, if TPS selected
- signal delay compensation
- instant monitoring of rev's and angle, via LCD(hand held programmer)
- programmable power valve actuation
- store and load function for 5 PV curves
- external switch for changing PV map while riding
- programmable PV deviation
- programmable max close and max open positions
- self PV test on power-up
USER MANUAL
- 1 -
280 RPM
20000 RPM
9 Volts
18 Volts
50 mAmp
1 Amp
5 Amp
>65mJ

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Summary of Contents for zeeltronic PDCI-11V

  • Page 1 06.08.2014 program version: 25.120326 USER MANUAL PDCI-11V PROGRAMMABLE CDI IGNITION AND PV CONTROLLER TECHNICAL DATA Limit values: - minimum revs 280 RPM - maximum revs 20000 RPM - minimum supply voltage 9 Volts - maximum supply voltage...

  • Page 2: Menu Organisation

    - PV error detecting (position sensor failure, servo motor failure) - fast processing for high accuracy - delays from 1us - timing calculation for every 1 RPM change (1000, 1002, .. , 9805, 9806, ...) Very important! Resistor spark plugs must be used, because they produce less electromagnetic disturbances. Danger of electric shock! Avoid connecting PDCI to 12V power supply, before connecting it to ignition coil, because high voltage is generated and touching free wires can cause electric shock, or damage of the...
  • Page 3 Exit 2.2. SET PV PARAMETERS SUBMENU Load PV Curve - load previously saved curve (from #1 to #5) Save PV Curve - save new curve (from #1 to #5) Set PV Curve - valve curve parameters submenu Deviation +- - deviation of valve position Close Position - max close valve position Open Position...
  • Page 4 Ignition map example with six curve points: 5.1. Set IGNITION MAP (if TPS enabled) Three ignition curves must be programmed for different TPS positions. PDCI does not only switch between ignition curves, but also calculate timing between programmed curves for all TPS positions above 33% (3D map interpolation).
  • Page 5 Ignition map example: 5.2. Change NUMBER OF IGNITION CURVE POINTS Move to Nr. of Points with pressing + , or - and then press enter . Select number of ignition points, with pressing + , or - and then press enter . 5.3.
  • Page 6 QUICK SHIFT Enter Set Ign. menu and move to Quick Shift with pressing + , or - and then press enter ..you entered submenu for quick shift settings. Submenu organisation: Shift Kill Time - basic kill time Smart Shift - activating/deactivating automatic kill time for different revs Exit - exit submenu...
  • Page 7 How to check, if compensation is correct? First you must set flat ignition curve. Then measure with stroboscope lamp, if mark at flywheel moving when changing revs. If mark moving, then you must change compensation delay. Default value is 30us and is correct for most applications. Change Compensation: Enter menu and move to Compensation with pressing + , or - and then press enter .
  • Page 8 - press - to switch 'off' power jet, or press + to switch 'on' power jet - to exit Power Jet Range, move to Exit with pressing - , or + and press enter to confirm Power Jet Range 2: Press enter to program range 2 parameters.
  • Page 9 5) 10000RPM ... off (PJ switch 'off' when revs rise and pass 10000rpm) (PJ switch 'on' when revs drop and pass 10000rpm) 6) 12000RPM ... off (PJ remain 'off' position) SOLENOID OUTPUT Enter Set Ign. menu and move to Solenoid Output with pressing + , or - and then press enter .
  • Page 10 13.3.1 Set PARAMETERS FOR DUTY SOLENOID CURVE POINT Move to point you want to change, with pressing + , or - and then press enter . Change rev point with pressing + , or - (in 100 rpm steps) and then press enter . Change duty cycle with pressing + , or - (in 1% steps) and then press enter .

  • Page 11: Ignition Test

    Set Ignition Map SW Enabling, or disabling external switch for changing ignition curves while riding. Enter Set Ign. menu and move to Ign. Map SW with pressing + , or - and then press enter . Enable, or disable external switch with pressing + ,or - and then press enter . Set PULSES PER REV It is number of pulses per rev from pickup coil and is important for correct rev reading.
  • Page 12 SAVE PV CURVE Enter Set PV menu and move to Save PV Curve with pressing + ,or - and then press enter. Select position number to which you want to save your ignition curve set, with pressing + , or - and then press enter . Set PV Curve Enter Set PV menu and move to Set PV Curve with pressing + ,or - and then press enter .
  • Page 13 Set MAX CLOSE POSITION Enter Set PV menu and move to Close Position with pressing + , or - and then press enter . Set close position with pressing + , or - and then press enter . Max close position is when curve is set to 0%. Close position can be moved to any position. Set MAX OPEN POSITION Enter Set PV menu and move to Open Position with pressing + , or - and then press enter .

  • Page 14: Error Reports

    Calculating mm to deg or vice versa: MONITORING Connect programmer to PDCI and wait few seconds for activation of programmer. Fist information displayed on the programmer is firmware version. With programmer you can watch revs, calculated advance ignition angle, selected ignition curve, TPS position...depends on setting in the menu.