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PANDROL CD200 IQ Operation And Maintenance Manual

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CD200 IQ
OPERATION AND MAINTENANCE
MANUAL
ENG_OMM_CD200IQ_P03
2023-03-16
Partners in excellence

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Summary of Contents for PANDROL CD200 IQ

  • Page 1 CD200 IQ OPERATION AND MAINTENANCE MANUAL ENG_OMM_CD200IQ_P03 2023-03-16 Partners in excellence...
  • Page 2 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 2 av 82 @Pandrol 2023...

  • Page 3: Table Of Contents

    Table Of Content Preface Introduction 2.1. General 2.2. Safety Actions Prior to Working on the CD200 IQ 2.3. Safety Equipment 2.4. Safety warnings 2.5. Service and Repairs 2.6. Warning Signs and Decals 2.7. Minimum Facilities 2.8. Qualified personnel Generell Description 3.1.
  • Page 4 10.2. Clips are not being fully installed 10.3. Clips are being over driven 10.4. Clipping shoe rides over clip on one side 11.2. The tools are stuck to the rail OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 4 av 82 @Pandrol 2023...
  • Page 5 11.12. Examination of clipping pads 11.13. Examination of de-clipping pads Nominal mounting torque, Nm Warranty and Service 13.1. Warranty 13.2. Service 13.3. Disclaimer 13.4. Contact 13.5. Declaration of Conformity (CE certificate) 13.6. Recycling and Environment OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 5 av 82 @Pandrol 2023...

  • Page 6: Preface

    Thank you for choosing CD200IQ! You are now the owner of a quality product from Pandrol. 1. Preface This manual aims to help you get to know your new CD200IQ, to use it in the best way and to maintain it properly for a long lifetime.

  • Page 7: Introduction

    It is recommended that maintenance/overhaul is performed by qualified personnel from Pandrol AB or personnel that have been trained by Pandrol AB. The manual referrers to a fully equipped CD200 IQ, some of the tools are optional and this particular machine may miss a few of the features. Read the safety instruction in the user manual and shut off the machine before performing any maintenance. See chapter “Start and Stop” in the operator´s manual Warnings and safety precautions described in this document shall only be considered as a minimum.

  • Page 8: Safety Actions Prior To Working On The Cd200 Iq

    • Make sure that no unauthorized persons are located within the operating area during installation, use or maintenance. • Safety regulations regarding authorized personnel within the operating area of the CD200 IQ are valid for this attachment. • Improper operation and maintenance of this equipment can be dangerous and could result in personnel injury.
  • Page 9 Do not twist the spine when handling. Do not carry any of the modules more than 3 meters without a rest, or without using a mechanical aid. Contact your Health and Safety Advisor for more information. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 9 av 82 @Pandrol 2023...

  • Page 10: Safety Equipment

    The machine is equipped with one emergency stop button (1). Fig 1. Emergecy Stop button Pos. Description Emergecy Stop 1.1.1 Control System The control system of the CD200 IQ is configured to avoid simultaneous operations that could cause damage to the vehicle or equipment or injury of personnel. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 10 av 82 @Pandrol 2023...

  • Page 11: Safety Warnings

    With some activities there is a risk of injuring muscles, tendons, joints or bones if the necessary caution is not exercised with the controls. Avoid adverse movements and poor posture. Avoid static postures of the thumb and hand when using the controls. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 11 av 82 @Pandrol 2023...
  • Page 12 If the machine is placed on the rail the clipping tool shall rest on the ballast or sleeper. This is to avoid the risk of the machine to tip over or uncontrolled movement along the track. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 12 av 82 @Pandrol 2023...
  • Page 13 MUST be positioned so that they do not present a danger to personnel or damage cables and equipment. • Disposal of electrolyte must be strictly in accordance with the Local arrangements made between the Depot concerned and the Local Government Authority. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 13 av 82 @Pandrol 2023...

  • Page 14: Service And Repairs

    • If any components on the following systems have been disturbed, a functional test MUST be carried out on the relevant system AFTER ALL work is completed and BEFORE the unit is returned to service: - Braking Equipment - Rail Guidance OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 14 av 82 @Pandrol 2023...

  • Page 15: Warning Signs And Decals

    If a sign is damaged or missing, new signs can be ordered from your service provider or Pandrol AB. 710187 710019 710020 710021 710135 710063 710062 710048 710051 710017 710052 710044 CD200 IQ Blue 710143 5014338 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 15 av 82 @Pandrol 2023...

  • Page 16: Minimum Facilities

    • All Safety Critical Work must be carried out by persons competent in accordance with: 1. ORR Railway safety publication 1 “Developing and Maintaining staff competence” March 2007. 2. Duty holders safety critical work competence management system 3. The railways and other guided transport system (safety) Regulations 4. Staff undertaking this work must have been trained to handle the CD200 IQ OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 16 av 82 @Pandrol 2023...

  • Page 17: Generell Description

    The Clip Driver CD200 IQ can clip on both rails by sliding the unit from one side to the other. The clipping capacity is up to 30 sleepers per minute. The CD200 IQ can be separated into 3 pieces.

  • Page 18: Technical Specifications

    3.3. Technical Specifications Fastclip 5014300 Fastclip 5014853 e-clip 5016448 CD200 IQ e-Clip 5014699 (Briggs & Stratton) (Honda) Measurements Length 2202 mm Height fastclip 1142 mm / e-CLIP 1103 mm Width 2111 mm Weight Power pack 103 kg Weight Trolley 54 kg...

  • Page 19: Drawings Fastclip

    3.4. Drawings Fastclip Fig 5. 1410 mm (gauge 1435) 2111 mm Fig 6. Fig 7. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 19 av 82 @Pandrol 2023...

  • Page 20: Drawings E-Clip

    3.5. Drawings e-CLIP Fig 8. 2111 mm 1410 mm (gauge 1435) Fig 9. Fig 10. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 20 av 82 @Pandrol 2023...

  • Page 21: Machine Components

    4.1. Main Unit - Power Pack The Main Unit is the heart of CD200 IQ. It contains the engine, all central hydraulic components such as pump, block and valves and almost all electronics. The handle bar with the operator controls is also mounted on the Main Unit.

  • Page 22: Brake ( Option )

    When removing the machine from the trolley there is a possibility that the trolley can run along the track. For that reason the CD200 IQ is equipped with brakes that will automatically stop the trolley from running away when removing the machine. The brake is activated as long as the handle (1) is not pressed down.

  • Page 23: Workhead

    4.4. Workhead 4.3.1. Workhead FC/FE The work head is designed to be able to both clip up and de-clip PANDROL FASTCLIP and FASTCLIP FE. The tool is adjustable to enable work on different rail heights (S49 to 141 RE, i.e. rail heights between 149-189 mm). The work head utilizes the rail head as starting point at declipping.
  • Page 24 It will then move back to the starting position and the cycle is complete. Description Indicator Extract Mode Zone Install Mode Zone Center mark Fig 17. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 24 av 82 @Pandrol 2023...
  • Page 25 (2) will extract to its full length and the work head will rise above the clips. In this position CD200 IQ can easily be pushed towards the next sleeper. This mechanism is also used to adjust the machine to different rail heights and also to make sure the work head is parallel to the rail.

  • Page 26: Control System

    Power on button, control system Fig 19. Ì NOTE! The display does not have touch functionality. All navigation and settings are made by the push buttons below the display. Fig 20. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 26 av 82 @Pandrol 2023...

  • Page 27: Control Panel

    Always make sure that no damage occure during when using the boost function. Boost In manual mode, higher pressure and more power will be used. Boost function deactivated. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 27 av 82 @Pandrol 2023...
  • Page 28 Hold right button for 3s to change tool Pos. Description Fig 23 Navigate upward Navigate downward Switch menu page Navigate left Navigate right / Switch between tools (4) (5) Fig 23. Menu page ”Settings” OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 28 av 82 @Pandrol 2023...
  • Page 29 5.2.4. Menu page ”Error codes” This page displays error codes in the event of system No Error error. Please contact Pandrol in the event of system error. Pos. Description Fig 24 Switch menu page (4) (5) Fig 24. Menu page ”Error codes”...

  • Page 30: Operation

    2. Press the button (1) to select clipping mode ”Inst”. 3. Pull and hold the dead man’s grip. 4. Press and release the button (5) to perform clipping. The clipping arms will retract automatically. Fig 26. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 30 av 82 @Pandrol 2023...
  • Page 31 This will enable tha machine to rest onto the support wheel. The machine will lower to the ground to avoid uncontrolled movement if the operator release the dead man’s grip. Release thee deam man’s grip to lift low positioned sleepers. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 31 av 82 @Pandrol 2023...

  • Page 32: Electrical System

    5.4. Electrical System The CD200 IQ electrical system consist of high quality components well protected from wear and weather condition. The electrical system require a minimum of service and maintenance. Fig 27. Description Control panel Work light I/O unit Battery...

  • Page 33: Hydraulic System Fc/Fe

    Fig 28. Pos. Description Pos. Description Clipping/de-clipping cylinder Return filter Sleeper lift cylinder Control valve assembly Hydraulic tank Drain plug Breathing filter/filling cap OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 33 av 82 @Pandrol 2023...

  • Page 34: Hydraulic System E-Clip

    Hydraulic System e-clip Hydraulic system illustration that describe the difference between FC/FE and e-clip tools. The e-clip tool has four hydraulic cylinders working in pairs. The FC/FE use one hydraulic cylinder for clipping / de-clipping. Fig 29. Fig 30. Befästnings/avbefästningscylinder OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 34 av 82 @Pandrol 2023...

  • Page 35: Transport And Parking

    6. Transport And Parking 6.1. Preparing for Transport or Storage When CD200 IQ is to be transported or stored off-track,ensure that the machine is safely rested on surface. CD200 IQ should only be lifted mechanically. Use appropriate slings/chains and lifting accessories when lifting the CD200 IQ Ì VARNING! • When longer transportation is necessary, fasten the machine safely on to a loader platform or lorry, standing upright on its supporting legs.

  • Page 36: Parking On The Track

    Parking On The track When the CD200 IQ is to be parked on track, the work head has to rest with the shoes onto a sleeper or the ballast. This is to ensure that the machine does not fall over or run away along the track.

  • Page 37: Disassemble Cd200Iq

    3. Unlock the powerpack from the working tool by turning/pulling the hatch (Pos. 1, Fig 33) and then slide the powepack backwards. Fig 35. Disconnect the cuick couplers OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 37 av 82 @Pandrol 2023...
  • Page 38 6.5.2. Disassemble the Workhead 1. Unlock the tool from the trolley by opening/turning the hatches, Fig 37. 2. Use a mechanical tool to lift the workhead out of it’s position. Place on steady surface. Fig 37. Fig 38. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 38 av 82 @Pandrol 2023...

  • Page 39: Installation On Track

    General The CD200 IQ must be adjusted for the type of rail and clip assembly it is to be used on before operation on track. The interaction between the clips on the track and the steel shoes on the de- clipping and the clipping arms must be checked in order not to damage the clips and insulators.

  • Page 40: On / Off Tracking

    Fig 40. Mechanical lifting Slide Carriage Handle/Latch Handle/Latch Fig 41. Lock the slide carriage Fig 42. Trolley OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 40 av 82 @Pandrol 2023...
  • Page 41 Lock the handles to secure the power pack, Fig 44. Make sure that the locking pin is in its inner position. Fig 43. Fig 44. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 41 av 82 @Pandrol 2023...
  • Page 42 10. To move the CD200IQ and release the brake, press and hold red handle (1). As soon as the handle is released, the machine is braked, release = locked. Fig 47. Brake handle OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 42 av 82 @Pandrol 2023...

  • Page 43: On / Off Tracking Using Emergency Handles

    SITUATIONS WHERE NO OTHER LIFTING OPTION IS AVAILABLE TO AVOID SERIOUS ACCIDENT ON TRACK! MAKE SURE YOU ARE FAMILIAR WITH ”CHAPTER 2, INTRODUCTION, SAFETY” Fig 48. Emergency handles OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 43 av 82 @Pandrol 2023...

  • Page 44: Lift Weights Manual Handling

    7.4. Lift Weights Manual Handling 7.4.1. Complete Machine Ì WARNING! HEAVY WEIGHT Handle Handle Fig 49. Overview Lifting handles Weight Table Model Weight (kg) FASTCLIP e-CLIP OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 44 av 82 @Pandrol 2023...
  • Page 45 VARNING! HEAVY WEIGHT Weight Table Description Weight (kg) Powerpack Fig 50. Overview lifting handles Powerpack Weight Balance Powerpack Pos. Weight (kg) 27,5 26,5 Fig 51. Weight balance Powerpack OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 45 av 82 @Pandrol 2023...
  • Page 46 Weight Table Description Weight (kg) Fastclip arbetshuvud Fig 52. FE/FC work head Weight Balance Fastclip Work Head Pos. Weight (kg) 26,5 26,5 Fig 53. Fastclip work head OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 46 av 82 @Pandrol 2023...
  • Page 47 Weight Table Description Weight (kg) e-tclip arbetshuvud Fig 54. e-clip work head Weight Balance Fastclip Work Head Pos. Weight (kg) 33,5 33,5 Fig 55. e-clips work head OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 47 av 82 @Pandrol 2023...
  • Page 48 7.4.5. Manual Handling Trolley Ì VARNING! HEAVY WEIGHT Weight Table Description Weight (kg) Trolley Fig 56. Trolley Weight balance trolley Pos. Weight (kg) 32,5 21,5 Fig 57. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 48 av 82 @Pandrol 2023...

  • Page 49: Changing The Inclination

    2. Unscrew the four vertical bolts (3) and replace the inclination pieces on both sides (4). 3. Tighten the four vertical bolts (3), put the latch (2) back and tighten the horizontal bolt (1). Fig 58. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 49 av 82 @Pandrol 2023...

  • Page 50: Changing Direction Of Operation

    4. The locking pins will automatically lock the work head when turned in position. Make sure that the machine is locked in position before starting to work. Fig 61. Fig 62. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 50 av 82 @Pandrol 2023...

  • Page 51: Changing Rail Side Of Operation

    NOTE! Do not lift the machine in the steering handle since it may damage it. Lift with one hant on the emergency handle and the other hand on the steering handle. Fig 63. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 51 av 82 @Pandrol 2023...
  • Page 52 3. Tighten the locking nut (1). Fig 69. 5. Install the brake wire (1) and the plug (2) onto the trolley. Check the brake functionality. Fig 68. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 52 av 82 @Pandrol 2023...
  • Page 53 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 53 av 82 @Pandrol 2023...

  • Page 54: Operation (Fastclip- Machine)

    These combinations are only examples.. 2. Make sure the mechanical stops (3) for de-clipping are inactive, i.e. bolt pointing outwards on both sides, (3) Fig 71.. Fig 71. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 54 av 82 @Pandrol 2023...
  • Page 55 The distance (A), Fig 72 should be between 10-13 mm for FASTCLIP FE and 8-11 mm for FASTCLIP After clipping the FASTCLIP shall be in the position recommended by Pandrol. Measure its position and check with prescription documentation from Pandrol Rail Fig 72.
  • Page 56 10. Bring the machine to the next sleeper. Initiate a clipping cycle by pressing the button (5). The clipping arms will retract automatically. Fig 74. Fig 75. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 56 av 82 @Pandrol 2023...

  • Page 57: Sleeper Lifting Operation

    • Check that the installed clips have not been damaged during installation and that they have been properly installed in accordance to recommendations from Pandrol UK Ltd. Fig 77. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 57 av 82...

  • Page 58: Clipping

    These combinaio are ust used as exampled. 2. Check that the mechanical stops (3) for unclipping are active, the screws pointing inwards on both sides, Fig 79. Fig 79. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 58 av 82 @Pandrol 2023...
  • Page 59 There should be a gap of about 5 mm between the tip of the de-clipping pad and the foot of the rail. Ext. Man. (Hold ’ok’ to shutdown) Fig 80. Fig 81. Ca. 5 mm Fig 82. Fig 83. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 59 av 82 @Pandrol 2023...
  • Page 60 (6) Fig 81. 8. Ensure that the clips are completely retracted. 9. If the clips are not fully retracted, adjust the mechanical stop screw (3) Fig 86. Fig 86. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 60 av 82 @Pandrol 2023...
  • Page 61 2. Reverse the rubber stop unit (1). 3. Re-tighten the screws (2). Fig 87. Rubber stop set to fit FASTCLIP FE Repeat the procedure on the other side of the work head. Fig 88. Rubber stop set to fit FASTCLIP FC OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 61 av 82 @Pandrol 2023...

  • Page 62: Storing Clip/De-Clipping Plates

    Storing clip/de-clipping plates Double pins are located on both sides of the power pack where to store the plates when not in use. Fig 90. Storing the clipping/de-clipping plates. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 62 av 82 @Pandrol 2023...

  • Page 63: Operation (E-Clip- Machine)

    4. Fine adjust the height by turning the knob (2) Fig 92. When correctly adjusted, the double hook shall measure 2-3 mm above the shoulder Fig 93. Fig 92. 2-3 mm Fig 93. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 63 av 82 @Pandrol 2023...
  • Page 64 4. Tighten the nuts (3). 5. Tighten the screws (1). Repeat the adjustment on the opposite side of the tool. Pos. Description Screw Adjustment screw Sliding pad Fig 94. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 64 av 82 @Pandrol 2023...

  • Page 65: Clipping

    11. Transfer the machine to the next sleeper.Initiate a clipping sequence by pressing the button (5). The clipping hook will retract automatically. Fig 96. Tool set to ”Installation mode” Fig 97. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 65 av 82 @Pandrol 2023...

  • Page 66: Clipping

    (2) on the control panel. 2. Activate the boost-functionen by pressing the button (4). 3. Press the button (6) to operate the de-clipping function and release the jammed clip. Fig 100. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 66 av 82 @Pandrol 2023...

  • Page 67: Troubleshooting

    Solution: • Lift only free laying sleepers • Pressure switch for clipping function may need to be adjusted. This adjustment should only be done after consulting a retailer or Pandrol AB. 10.2. Clips are not being fully installed Possible causes: •...

  • Page 68: The Tools Are Stuck To The Rail

    • Grease lubrication every 40 working hours or once per week. • General maintenance every 500 working hours or once per year. Warranties and claims are only valid and accepted if Pandrol original spare parts are used and the work is carried out by a qualified service provider approved by Pandrol. All warranty related work must be approved and documented by Pandrol AB before warranty repair work is carried out.

  • Page 69: Maintenance Schedule

    *) CRC 5-56, WD-40 or similar **) Wait at least one hour before checking oil level. ***) Recommended hydraulic fluid: At suurounding temperatures below 25°C, hydraulic fluid with viscosity class 46 is recommended. At surrounding above 25°C, hydraulic fluid with vicosity class 68 is recommended. It is important to follow these service intervals in order to guarantee safety. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 69 av 82 @Pandrol 2023...

  • Page 70: Lubrication Points On Fastclip

    Use Shell Alvania EP2, BP Energrease LS-EP-2 or similar. Use grease gun and apply until fresh grease emerges. Använd en fettpistol och applicera tills färskt fett pressas ut. Wipe off excess grease. Replace damaged grease nipples. Fig 102. Fig 103. Fig 104. 11.5. Engine Please read the engine user manual for manintanance instructions. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 70 av 82 @Pandrol 2023...

  • Page 71: Hydraulic Fluid Level - Check

    11.6. Hydraulic fluid level – Check Check the hydraulic fluid level with the dipstick. Clean the area around the filling cap and fill with hydraulic fluid if necessary. Fig 105. Hydraulic fluid tank 11.7. Hydraulic filters – Check Check fhe following filters: • Breathing filter Fig 106 • Return filter Fig 107 Replace if necessary. Fig 107. Hydraulic fluid return filter Fig 106. Breathing filter OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 71 av 82 @Pandrol 2023...

  • Page 72: Changing Hydrailic Fluid

    Example: Shell Tellus S2 M46, BP Bartran HV 46. If the machine is used in an arctic environment, a fluid with viscosity lower Hydraulic fluid suppliers must be able to verify that the quality than 32 shall be used. and prestanda fulfill the standards given above. Always contact Pandrol if the hydraulic fluid will be replaced with a non-mineral fluid such as syntetic or biograde fluid. Panolin HLP SYNTH 46. Fig 108. Drain plug OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 72 av 82 @Pandrol 2023...

  • Page 73: Hydraulic Pressure And Flow - Test

    11.10. Brake pads Use a calibrated measurement device to measure thickness of the brake pads. Replace if the thickness of the brake pad is less than 2 mm. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 73 av 82 @Pandrol 2023...

  • Page 74: Inspection Of Rail Wheel Profile

    Wheel Examine Record Form. Replace worn wheels in pairs or re-profile in pairs. NOTE! If flat is more than 30 mm, remove from service immediately. If flat is 20-30 mm, remove from service on completion of work. Examine the wheel profile Usa a profile gauge Fig 109. Profile template” to check that the wheel profile is within limit Fig 110. Wear limit max 3 mm Fig 110. Wear limit max 3 mm OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 74 av 82 @Pandrol 2023...
  • Page 75 50 mm of each other and their combined length exceeds 15 mm. Re-profile wheels to remove cavities and cracks, otherwise replace the wheels. Fig 113. Microscopic cracks Fig 114. Cavities OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 75 av 82 @Pandrol 2023...
  • Page 76 Fig 115. Circumferential cracking limit associated with Migration down the flange rollover Shown in ”Figure 154. Migration down the flange” where the extreme edges have flaked off. This does not affect the integrity of the wheel. These defects are removed when re-profiling becomes necessary to restore the wheel profile Fig 116. Rollover Fig 117. Migration down the flange OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 76 av 82 @Pandrol 2023...

  • Page 77: Examination Of Clipping Pads

    If the surface irregularities are more than 50 µm, the pad must be replaced. Fig 119. Examine the de-clipping pads OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 77 av 82 @Pandrol 2023...

  • Page 78: Nominal Mounting Torque, Nm

    Its main purpose is to clamp the parts to achieve friction between the clamped parts. Pandrol AB mailly use screws made from steel. The table below show the nominal tightening torque for the screws and bols used.

  • Page 79: Warranty And Service

    All products from Pandrol AB are subject to a 12 month warranty. The warranty does not apply if the product defect or flaw in question exists because of or is a result of improper use, tampering, or unauthorized modification, or if the product has been exposed to fire, electrical storms or excessive voltage. Warranties and claims are only valid and accepted if Pandrol original spare parts are used and the work is carried out by a qualified service provider approved by Pandrol. All warranty related work must be approved and documented by Pandrol AB before warranty repair work is carried out. 13.2. Service Regular maintenance will make the product more reliable and extends its lifetime. Service is offered after the...
  • Page 80 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 80 av 82 @Pandrol 2023...
  • Page 81 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD200IQ_P03 I 2023-03-16 81 av 82 @Pandrol 2023...
  • Page 82 Find out more at pandrol.com Pandrol AB Hyggesvagen 4 824 34 Hudiksvall Sweden +46 650 16505 info.rosenqvistrail@pandrol.com ©Pandrol Partners in excellence...

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