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Operation &
Maintenance Manual
Rosenqvist SB60
Issue date: 2018-02-19
Dokument ID: SWE_OMM_SB60
Revision: 14
Original instructions
The SB60 in the picture is equipped with Automaster (option).
Rosenqvist Rail AB, Hyggesvägen 4, 824 34 Hudiksvall, SWEDEN
Phone + 46 (0)650-16505, www Rosenqvistrail.com, info@rosenqvistrail.se
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Table of Contents
Related Manuals for PANDROL Rosenqvist SB60
Summary of Contents for PANDROL Rosenqvist SB60
- Page 1 Operation & Maintenance Manual Rosenqvist SB60 Issue date: 2018-02-19 Dokument ID: SWE_OMM_SB60 Revision: 14 Original instructions The SB60 in the picture is equipped with Automaster (option). Rosenqvist Rail AB, Hyggesvägen 4, 824 34 Hudiksvall, SWEDEN Phone + 46 (0)650-16505, www Rosenqvistrail.com, info@rosenqvistrail.se...
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Page 2: Preface
Doc id: ENG_OMM_SB60_P14 Thank you for choosing SB60! You are now owner of a quality product from Rosenqvist Rail AB Preface This manual is intended for people who handle and operate this machine. This manual is originally written in Swedish and then translated into the local language by Rosenqvist Rail AB. -
Page 3: Table Of Contents
Doc id: ENG_OMM_SB60_P14 Table of contents Preface Safety Safety actions Safety equipment Moving parts Pressurized hydraulic oil Live current Machine in operation Operator leaves the machine unattended Risks Introduction Operating risk Infrastructure risk assessment Repair and maintenance 2.5 Qualified personnel Warning Labels and Information Symbols Description Functions 3.2... -
Page 4: Safety
Doc id: ENG_OMM_SB60_P14 Safety Incorrect installation, operation and maintenance of this equipment may be dangerous and result in severe personal injuries. Warnings and safety precautions described in this document shall only be considered as a minimum. National conditions, standards and regulations override conditions, standards and regulations described in this document. -
Page 5: Safety Equipment
Doc id: ENG_OMM_SB60_P14 1.3 Safety equipment The machine is to be equipped with safety equipment according to national requirements. 1.4 Moving parts When operated, some parts of the SB60 are moving. Moving parts can cause personal injury or death. To avoid accidents, follow the guidelines below: •... -
Page 6: Live Current
Doc id: ENG_OMM_SB60_P14 1.6 Live current Contact with electric parts can damage the equipment if live current is present. To avoid accidents, follow the guidelines below: If electricity needs to be connected for testing purposes. Keep hands, tools etc. away from all electrical parts. -
Page 7: Risks
Doc id: ENG_OMM_SB60_P14 Risks 2.1 Introduction An analysis shows that there are three distinct risk areas for this equipment: • Operation, lift and handling • Repair • Maintenace For each risk identified, there is a short explanation and the means of limiting this risk described. Most of the operating risks are also highlighted in other chapters in this manual. Great emphasis is placed on the operators training to reduce the risk associated with the operation of this equipment. -
Page 8: Infrastructure Risk Assessment
Doc id: ENG_OMM_SB60_P14 • Fast connections are used, which minimizes oil being spilled during connection or disconnection to the carrier machine. • Operators and service personnel should wear appropriate protective equipment, such as gloves, goggles and overalls. Skin exposed to hydraulic oils should be washed immediately. -
Page 9: Repair And Maintenance
Doc id: ENG_OMM_SB60_P14 2.4 Repair and maintenance Damage to the equipment Damage to the Sleeper Replacer during repair or overhaul may cause the equipment to malfunction and may increase risk for personnel when in service. Only competent staff should perform any repair or maintenance. For advice on maintenance or repair on the machine, please contact Rosenqvist Rail AB. Personnel injury High pressure hydraulic system may have stored pressure even when disconnected from the rail/road machine. -
Page 10: Warning Labels And Information Symbols
Doc id: ENG_OMM_SB60_P14 2.6 Warning labels and information symbols Below are warning labels and information symbols on the machine. If any of these labels become damaged or lost, they are to be replaced with new original warning labels that are available from Rosenqvist Rail AB. 710016 -Read manual 710048 -Wear safety goggles 710051 - Wear safety helmet... -
Page 11: Description
Doc id: ENG_OMM_SB60_P14 Description The Sleeper Replacer SB60 is designed and manufactured for use as a hydraulic attachment on rail-bounded excavators for efficient replacing of concrete and wooden sleepers. It is hydraulically rotating and tilting and can replace the sleepers both from the middle and from the side of the track. -
Page 12: Configurations
Doc id: ENG_OMM_SB60_P14 3.2 Configurations SB60 is modular built and different options are available as below. Machine bracket plate Wet-spot bucket (option) Excavator blade Worm gear rotor with quick hitch Rotor unit Rigid grapple holder Tilt unit Quick hitch bracket Grapple unit Grapple claw Automaster (option) (4x) Fig 3. Support (option Automaster) 12/26 ©... -
Page 13: Technical Data
20–50 litres/min (5,3 - 13,2 gal/min) Recommended oil pressure: 180 bar (2610 psi) Min. 160 bar (2320 psi) Max. 220 bar (3190 psi) Option Automaster attachment for Pandrol FASTCLIP Option Buckets Option Fastening tool for screw fastening © Rosenqvist Rail AB 13/26... -
Page 14: Installation
Doc id: ENG_OMM_SB60_P14 Installation 5.1 Main functions The Sleeper Replacer SB60 is manoeuvred hydraulically from the carrying vehicle. Please observe that the carrying vehicle should incorporate two 2-way hydraulic outlets. The Sleeper Replacer SB60 performs the following operations: • Gripping: The unit incorporates a load holding facility, pressure relief valve, as well as an accumulator to maintain grip on the sleeper. - Page 15 Doc id: ENG_OMM_SB60_P14 2. Mount the manoeuvring buttons on the joystick. Fig 7. Example of placement of the maneuver buttons. Fig 8. Example of maneuvering cables. 2. Draw in the cable via the cabin floor. Install it along the digging arm, or on one of the lifting arms, and fasten it with plastic ties. 3. Fasten the other end with the electrical contact on the digging arm, close to the hydraulic outlets or the machine coupling.
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Page 16: Installation To Carrier
Doc id: ENG_OMM_SB60_P14 5.3 Installation to carrier The SB60 shall be equipped with a machine bracket appropriate to the specific carrier and welded onto the installation plate placed on the SB60. Fig 9. Machine bracket WARNING! Bracket must be welded on the B60 installation plate by qualified personnel and in accordance with the carrier manufacturer’s recommendations. -
Page 17: Connection Of Electricity
Doc id: ENG_OMM_SB60_P14 5.4 Connection of electricity The power to the rotation, tilting and gripping features are connected on to the side where the female fittings to hydraulics is located. Fig 12. Power connection to the SB60 Fig 13. © Rosenqvist Rail AB 17/26... -
Page 18: Function Test Controlsystem
Doc id: ENG_OMM_SB60_P14 5.5 Function test controlsystem Start the engine and activate the hydraulics for the Sleeper Replacer SB60. Test functions: • Sleeper grabber – two way function no. 1. • Rotation function – two way function no. 2. • Tilt function – two way functions no 1 together with extra tilt buttons on joystick (see figure 7-8). -
Page 19: Adjustment Of Oil Pressure
Doc id: ENG_OMM_SB60_P14 5.6 Adjustment of oil pressure Adjustment of clamp force Fig 15. Adjustment of clamp force If reduced clamping force when grabbing sleepers is required, the oil pressure can be regulated. 1. Loosen the 8 screws (1) with a 6 mm allen key. 2. -
Page 20: Adjustment Of Pit Depth
Doc id: ENG_OMM_SB60_P14 5.7 Adjustment of pit depth Depending on the variety and amount of ballast the pit depth can be set for a more efficient work procedure. There are three different sizes of support rollers mounted on to the SB60. When the operator excavates, the support roller rolls on the rail head, see Figure 19. Depending on which support roller is mounted, the blade excavates at different depths. -
Page 21: Use
Doc id: ENG_OMM_SB60_P14 5.8 Use The following points should be observed and followed when using the S60: • The SB60 must always be handled with the utmost care, in all aspects of its operation or maintenance. Failure to do so entails risk of mishaps that could result in serious or even fatal injuries. -
Page 22: Maintenance
Doc id: ENG_OMM_SB60_P14 Maintenance IMPORTANT! FOR UK MARKET USE Maintenance Manual DOC ID “ENG_MM_SB60”. MAINTENANCE AND OVERHAUL IS TO BE CARRIED OUT BY QUALIFIED PERSONNEL ONLY. The Sleeper Replacer SB60 is designed for the absolute minimum of maintenance. All its components have been chosen for a long working-life and are of high quality. -
Page 23: Lubrication
Doc id: ENG_OMM_SB60_P14 6.3 Lubrication The Sleeper Replacer has several moving parts that require to be lubricated daily. Lubricate with multipurpose grease after every 8 hour shift or more frequently if necessary. There are totally 10 lubrication points. 4 points around 1 point 4 points around 1 point... -
Page 24: Worm Gear Rotator (Option)
Doc id: ENG_OMM_SB60_P14 Worm gear rotator (option) As an option a worm gear rotator can be mounted on the SB60.The rotator is mounted between the blade and the sleeper replacer. Fig 24. Fig 23. The SB60 can be disconnected from the rotator by using the hydraulic outlets. Plugged from factory, fig 25. -
Page 25: Guarantee And Service
Doc id: ENG_OMM_SB60_P14 Guarantee and service Guarantee All products from Rosenqvist Rail AB have a 12 month guarantee. The guarantee does not apply if the product defect or flaw in question exists because of or is a result of improper use, tampering, or unauthorized modification, or if the product has been exposed to fire, electrical storms or excessive voltage. Warranty applies to consumable items and spare parts supplied by Rosenqvist Rail AB. Service Service is offered after the expiration of the guarantee. Please contact Rosenqvist Rail Disclaimer Rosenqvist Rail AB exempts itself from liability in the event of usage that deviates from that recommended in this manual. Contact Address: Phone:... - Page 26 Rosenqvist Rail AB, Hyggesvägen 4, 824 34 Hudiksvall Phone +46 (0)650-16505 www Rosenqvistrail.com info@rosenqvistrail.se SWEDEN...