PANDROL CD200 IQ Manuals

Manuals and User Guides for PANDROL CD200 IQ. We have 2 PANDROL CD200 IQ manuals available for free PDF download: Operation And Maintenance Manual

PANDROL CD200 IQ Operation And Maintenance Manual

PANDROL CD200 IQ Operation And Maintenance Manual (118 pages)

Brand: PANDROL | Category: Construction Equipment | Size: 4.79 MB

Table of Contents

Table of Contents
2
Review of Maintenance Plan
6
Introduction
7
General
7
New Version/Manual
8
Safety Actions Prior to Working on the CD200 IQ
9
Safety Equipment
10
Control System
10
Safety Warnings
11
Moving Parts
11
Pressurised Hydraulic Oil
11
Live Current
11
Vehicle in Operation
11
Danger Due to Unergonomic Operation
11
Danger Due to Manual Handling
11
Safety Conditions
12
Personal Protective Equipment (PPE)
12
Danger Due to Noise
12
Danger Due to Vibration
12
Battery Precautions
13
Remedial Work
13
Minimum Facilities
14
Competence
14
Technical Data
14
General Description
15
Intended Use
15
Main Components
15
Technical Specifications
16
Drawings Fastclip
17
Plant Gauge Fastclip
18
W6A Gauge Fastclip
18
Drawings E-CLIP
19
Plant Gauge E-CLIP
20
W6A Gauge E-CLIP
20
Machine Component
21
Main Unit
21
Trolley
22
Workhead
23
Workhead FC/FE
23
Workhead OFFSET FC/FE
23
Sleeper Lifter FC/FE
24
Workhead E-CLIPS
25
Indicator
26
Work Head Lifting Mechanism E-CLIPS
26
Brake
27
Brake Trolley
27
Controls
28
Control Panel
29
Electrical System
32
Hydraulic System FC/FE
33
Hydraulic System E-CLIPS
34
Transport and Parking
35
Preparing for Transport or Storage
35
Parking on the Track
36
Parking Off-Track
36
Storage
36
Installation on Track
39
General
39
On/Off Tracking
40
EMERGENCY OPERATION - Off-Tracking Using Handles
43
Lifting Device Not Available
43
Lifting Equipment Breakes down
44
Weight Distribution
45
Cog Center of Gravity
48
Changing the Inclination
49
Changing Direction of Operation
50
Changing Rail Side of Operation
52
Operation (FASTCLIP- Machine)
55
Clipping
55
Settings before Clipping
55
Clipping Operation
56
Sleeper Lifting Operation
57
Clipping
58
Settings before De-Clipping
58
Clipping Operation
61
Storing the Shoes When Not Being Used
61
Workhead Fastclip Offset
62
Offset Workhead
62
Adjustment for Clipping/De-Clippingtool (Offset)
62
Troubleshooting
63
Clips Are Being Installed before Sleeper Is Fully Lifted
63
Clips Are Not Being Fully Installed
63
Clips Are Being over Driven
63
Clipping Shoe Rides over Clip on One Side
63
The Tools Are Stuck to the Rail
63
Warranty and Service
64
Warranty
64
Service
64
Contact
64
Maintenance
65
Definition Of Maintenance Terms
65
Categories of Work
66
Scheduled Work
66
Arising Work
66
Remounting/Assembling
66
Fasteners
66
Maintenance and Service
68
Maintenance Supplies
68
Maintenance Intervals
68
Job Letter Allocation
68
Function Code
69
Job Code Example
69
Safety Code
69
Maintenance Schedule
70
Maintenance Job List
72
CH01V Safety Labels and Warnings Signs - Visual Check
72
CH02V Paint Work - Visual Check
74
CH03V Frame - Visual Check
75
CH04V Sign of Leakage - Visual Check
76
CH05C Abnormal Sounds - Check
77
CH06C Tighten Bolts - Check
78
CH07L Lubrication, Tool
79
REMARK: E-Clip too Has no Lubrication Points/Grease Nipples
79
CH08C FE/FC Tool - Check
80
CH09C E-Clip Tool - Check
81
CH10C Retention Pins
82
CH11C Centre Lifting Point Complete Machine
83
CH12C Power Unit Lifting Point
84
CH13C Tool Lifting Point
85
CH14C Trolley Lifting Point
86
CH15L Trolley Surface on Slide Bar
87
EL01V Control Panel
88
EL02V Light - Visual Check
89
EL03V Emergency Stop Button - Visual Check
90
EL04T Emergency Stop Button - Test
91
EL05V Electric Cables - Visual Check
92
EL06E Battery - Examine
93
HY01V Hydraulic Oil Level - Visual Check
94
HY02C Hydraulic Cylinders and Hoses - Check
95
HY03V Hydraulic Pump - Visual Check
96
Hy04R Hydraulic Filters - Check
97
HY05C Hydraulic Oil Change
98
Hy06T Hydraulic Flow And Pressure - Test
99
EN01C Engine
100
EN02V Engine Mountings
101
WH01C Wheels - Check
102
WH02E Wheels - Examine
103
Wheel Examination Record Form
106
BR01T Brake Function Test
107
BR02E Brake Pads - Examine
108
Rail Brake Test Form
109
MI01V Emergency Equipment - Visual Check
110
Mi02C Log Book, Manuals, Certificates - Visual Check
111
MI03C Function Check - Check
112
MI04W Washing
113
A - Exam Check List
114
B - Exam Check List
115
C-Exam Check List
116
C-Exam Check List
117

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PANDROL CD200 IQ Operation And Maintenance Manual

PANDROL CD200 IQ Operation And Maintenance Manual (82 pages)

Brand: PANDROL | Category: Construction Equipment | Size: 4.81 MB

Table of Contents

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