Related Manuals for PANDROL CD100 B
Summary of Contents for PANDROL CD100 B
- Page 1 CD100 B USER AND MAINTENANCE MANUAL ENG_OMM_CD100B_P09 2023-06-14 Partners in excellence...
- Page 2 USER AND MAINTENANCE MANUAL I ENG_OMM_CD100B_P09 I 2023-06-14 2/38 @Pandrol 2023...
- Page 3 Thank you for choosing CD100! You are now the owner of a quality product from Pandrol. The pictures in the manual are for illustration only, the appearance of the machine may vary This manual aims to help you get to know your new CD100, to use it in the best way and to maintain it properly for a long lifetime.
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Page 4: Table Of Contents
Adjustments of the Handle Bar Unit 7.2. Rail Height Adjustments 7.3. Lift the workhead 7.4. Lower the workhead 7.5. Clipping Tool Adjustments 7.6. FC De-clipping Tool Adjustments 7.7. FE/FCX De-clipping Tool Adjustments USER AND MAINTENANCE MANUAL I ENG_OMM_CD100B_P09 I 2023-06-14 4/38 @Pandrol 2023... - Page 5 10.2. Clipping And De-clipping Tools 10.3. Lubrication points Mounting Torques Warranty And Service 12.1. Warranty 12.2. Service 12.3. Disclaimer 12.4. Contact 12.5. Declaration Of Conformity 12.6. Recycling and Environment 12.7. Disposal Of Battery USER AND MAINTENANCE MANUAL I ENG_OMM_CD100B_P09 I 2023-06-14 5/38 @Pandrol 2023...
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Page 6: Safety Information
Do not perform any maintenance on this unit until you have read and understood the instructions in this manual. • The drive unit is only permitted to be used as a power source for Pandrol manufactured original tools. 1.2. Safety Regulations •... -
Page 7: Warning Labels
The warning labels present on the machine are presented below. If any of these warning labels become damaged or lost, they are to be replaced with new original warning labels that are available from Pandrol AB. Wear safety googles Wear safety helmet Read manual before use (art. -
Page 8: Qualified Personnel
The equipment must be serviced, maintained, or in any way repaired only by qualified personnel who are familiar with both this Operation & Maintenance Manual and have received training and information from Pandrol AB. In order to avoid personal injury or death and/or material damage, everyone involved with assembling, starting-up or overhaul must possess pertinent knowledge. -
Page 9: General Description
Drive unit, refer to Fig. 1. In case the identification plate becomes damaged or lost, please contact Pandrol AB to obtain a new identification plate. The CD100 B consists of a drive unit (1), a handlebar (2), a fastening tool (3) and a declipping tools (4,5) according to the table below. -
Page 10: Technical Information
Fig 7 and the components of the Handle Bar are presented in Fig 8. Description Battery Hydraulic connections Wheel adjustment screw Hydraulic tank Direction control Handlebar Handle rod Throttle and locking controls Fig 7. Fig 8. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100B_P09 I 2023-06-14 10/38 @Pandrol 2023... -
Page 11: Technical Data - Battery Drive Unit 6000617
1,1 L (1,16 Quarts) Hydraulic oil quality ISO VG 46 or similar Hydraulic connectors Quick coupling (adjustable) Above specifications may be changed without notice according to Pandrol AB´s requirements. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100B_P09 I 2023-06-14 11/38 @Pandrol 2023... -
Page 12: Tools
The Clipping Tool is an attachment to the Drive unit, ergonomically friendly designed and easy to lift manually. It is based on well-known Pandrol technology and has a quick connect interface which enables fast and easy connection to the Drive unit. -
Page 13: Clipping Tool - Fe / Fcx 5012730
The De-clipping Tool is an attachment to the Drive unit, ergonomically friendly designed and easy to lift manually. It is based on well-known Pandrol technology and has a quick connect interface which enables fast and easy connection to the Drive unit. The components of the De- clipping Tool are presented in Fig 10. -
Page 14: Clipping Tool - Fc 1100058
The De-clipping Tool is an attachment to the Drive unit, ergonomically friendly designed and easy to lift manually. It is based on well-known Pandrol technology and has a quick connect interface which enables fast and easy connection to the Drive unit. The components of the De- clipping Tool are presented in Fig 11. -
Page 15: Transport And Packaging
Mount and attach the Handle Bar Unit to the Drive unit using the locking mechanism. Attach the Handle to the Handle Bar. Adjust the handles Attach the required tools according to section ”6. Setup/Installation”. Fig 12. Fig 13. Fig 14. Fig 15. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100B_P09 I 2023-06-14 15/38 @Pandrol 2023... - Page 16 Fig 16. Fig 17. Fig 18. Figur 19. Fig 19. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100B_P09 I 2023-06-14 16/38 @Pandrol 2023...
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Page 17: Unpacking The Clipping Tool
2 months, store it in a room temperature environment. Half charge the battery before storing and charge it for 2 hours every 2 months. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100B_P09 I 2023-06-14 17/38 @Pandrol 2023... -
Page 18: Transportation And Storage Of Cd100B
Remove the battery pack from the tool before storing. Store and charge your batteries in a cool area. Temperatures above or below normal room temperature will shorten battery pack life. Fig 23. Fig 22. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100B_P09 I 2023-06-14 18/38 @Pandrol 2023... -
Page 19: Setup/Installation
10 mm up on the oil dipstick. Check the oil level with the oil dipstick. Dipstick Figur 24. Fig 24. Ì WARNING! Check that the hydraulic hoses are clean each time prior to connection. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100B_P09 I 2023-06-14 19/38 @Pandrol 2023... -
Page 20: Clipping Tool
Fasten steering bar to the Clipping Tool using the locking mechanism. • Fasten the Drive unit to the Clipping Tool. Connect the hydraulic hoses, making sure they are clean before connecting. Fig 25. Fig 26. Fig 27. Fig 28. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100B_P09 I 2023-06-14 20/38 @Pandrol 2023... -
Page 21: Clipping Tool
Fasten the Handle Bar Unit to the De-clipping Tool. • Fasten the Drive unit to the De-clipping Tool. Connect the hydraulic hoses, making sure they are clean before connecting Fig 29. Fig 30. Fig 31. Fig 32. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100B_P09 I 2023-06-14 21/38 @Pandrol 2023... -
Page 22: Adjustments
Fig 34 • Turning the adjustment knob clockwise will lift the work head. 60E1 • Turning the adjustment knob anti-clockwise will lower 50E6 the workhead Fig 34. Correct adjustment USER AND MAINTENANCE MANUAL I ENG_OMM_CD100B_P09 I 2023-06-14 22/38 @Pandrol 2023... -
Page 23: Lift The Workhead
If the workhead is to high (Fig 36), turn the adjustment knob (1), Fig 34 anti-clockwise, to lower it to horisontal position according to ”Fig 34. Correct adjustment”. Fig 36. Too high USER AND MAINTENANCE MANUAL I ENG_OMM_CD100B_P09 I 2023-06-14 23/38 @Pandrol 2023... -
Page 24: Clipping Tool Adjustments
WARNING! All adjustments work, overhaul and service must take place with the drive unit switched off and with working tools disengaged. Above specifications may be changed without notice according to Pandrol AB´s requirements. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100B_P09 I 2023-06-14... - Page 25 Fig 39. Fig 40. Ì WARNING! Risk for clamping. All adjustments work, overhaul and service must take place with the engine switched off, cooled and with working tools disengaged. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100B_P09 I 2023-06-14 25/38 @Pandrol 2023...
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Page 26: Fc De-Clipping Tool Adjustments
Screw the stop screw Fig 42 until it touches the bracket. Tighten the nut. Repeat on the other side of the tool. Fig 41. >ll< = 0 mm Fig 42. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100B_P09 I 2023-06-14 26/38 @Pandrol 2023... -
Page 27: Fe/Fcx De-Clipping Tool Adjustments
If the screws are set to tight agains the rail head the machine will be hard to operate when along the rail. Fig 44. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100B_P09 I 2023-06-14 27/38 @Pandrol 2023... - Page 28 Fig 45. Adjust with the stop screw (1) Fig 46 on each side Perform a de-clipping cycle to verify correct function. Fig 45. Align with rail foot Fig 46. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100B_P09 I 2023-06-14 28/38 @Pandrol 2023...
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Page 29: Operation Cd100B
For instructions on the battery or battery charger, see the respective manuals for the battery and battery charger included with the product. If you have lost the manuals, please contact Pandrol AB. Read the complete manuals refered to above prior to use. -
Page 30: Clipping And Declipping - Connect Rail To Sleeper
Press and hold the run button (2) to return the arms to their original position. Repeat steps 3-5 for the next clip. Fig 48. Left handle Fig 49. Drive unit Fig 50. Right handle USER AND MAINTENANCE MANUAL I ENG_OMM_CD100B_P09 I 2023-06-14 30/38 @Pandrol 2023... -
Page 31: Clipping - Disconnect Rail From Sleeper
Disengage the working tool from the Drive unit. Place the components back in their suitable boxes. Ì WARNING! The drive unit must be switched off before disengaging the working tool. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100B_P09 I 2023-06-14 31/38 @Pandrol 2023... -
Page 32: Emergency Operation
With a distinctive grip, lift the CD100 off the rail. The springloaded arms will open to enable the tool to come off. Place the CD100 in a safe position from the rail. Fig 53. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100B_P09 I 2023-06-14 32/38 @Pandrol 2023... -
Page 33: Maintenance
A minor maintenance before and after every working shift • A more comprehensive overhaul after 100 hours Warranty is based on parts and spares delivered by Pandrol AB. Ì WARNING! All adjustments work, overhaul and service must take place with the engine turned off, cooled down and with working tools disengaged. -
Page 34: Clipping And De-Clipping Tools
*) CRC 5-56 or similar **) SKF LGEP2 or similar 10.3. Lubrication points 10.3.1. Clipping tool (Also on the other side) *) CRC 5-56 or similar **) SKF LGEP2 or similar Fig 54. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100B_P09 I 2023-06-14 34/38 @Pandrol 2023... - Page 35 10.3.2. De-clipping tool Fig 55. Fig 56. USER AND MAINTENANCE MANUAL I ENG_OMM_CD100B_P09 I 2023-06-14 35/38 @Pandrol 2023...
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Page 36: Mounting Torques
At Pandrol AB we mainly use steel screws and nuts. The table below shows the nominal tightening torque in Nm for the screws and nuts that are used... -
Page 37: Warranty And Service
A declaration of conformity is attached (CE certification).The declaration is a proof that the tool is CE approved. 12.6. Recycling and Environment Sustainable environment is a great part of Pandrol. All components of the Drive unit can either • Recycled •... - Page 38 Find out more at pandrol.com Pandrol AB Hyggesvagen 4 824 35 Hudiksvall Sweden +46 650 16505 info.rosenqvistrail@pandrol.com ©Pandrol Partners in excellence...