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Related Manuals for PANDROL Rosenqvist SL400
Summary of Contents for PANDROL Rosenqvist SL400
- Page 1 Operation & Maintenance Manual Rosenqvist SL400/SL450 Issue date: 2019-06-28 Dokument ID: ENG_OMM_SL400_SL450 Revision: P01 Original instructions Pandrol AB, Hyggesvägen 4, 824 34 Hudiksvall, SWEDEN Phone + 46 (0)650-16505, www.rosenqvistrail.com, info.rosenqvistrail@pandrol.com...
- Page 2 Doc id: ENG_OMM_SL400_SL450_P01 Page intentionally left blank 2/37 © Pandrol AB...
- Page 3 This manual is intended for people who handle and operate this machine. This manual is originally written in Swedish and then translated into the local language by Pandrol AB. Pandrol AB reserves the right to change specifications, equipment, instructions and maintenance guidelines without prior notice.
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Page 4: Table Of Contents
Connect the hydraulics with rotator (SL400 only) Function test Setting up the sleeper layer Preparation before use Adjustment for different sleepers Actual sleeper length adjustment SL400 Actual sleeper length adjustment SL450 Actual sleeper height SL400 Actual sleeper width Actual spreading width 4/37 © Pandrol AB... - Page 5 Unloading Positioning of sleepers on track bed Preparation of railroad bed Hydraulic system Overview Speed adjustment Pressure adjustment Maintenance 10.1 Daily inspection 10.2 Lubrication chart 10.3 Overhaul 10.4 Cleaning Warranty and service Contact Declaration of Conformity 5/37 © Pandrol AB...
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Page 6: Safety
The machine may only be used for its specified purpose. Any adjustments or service on the machine is only allowed to be done by qualified personnel that have read and understood this manual and have had training and information from Pandrol AB. 6/37... -
Page 7: Safety Actions
• It is essential that all use, maintenance and service is implemented by qualified personnel, trained by Pandrol AB. • The machine shall not be used as a transport vehicle for personnel or equipment. Only sleepers are allowed to be carried with the machine. -
Page 8: Safety Equipment
• Only qualified technicians or engineers are allowed to make modifications, repairs or adjustments to the hydraulic system. • Always wear appropriate personal-protection equipment. • Shut off the engine and drain the hydraulic system. WARNING! Pressurized hydraulic oil – risk of personal injuries 8/37 © Pandrol AB... -
Page 9: Live Current
When the operator leaves the machine unattended, the machine must always be parked horizontally on the ground. This is to ensure that the sleeper layer do not fall down on personnel or on infrastructure at any technical difficulties. WARNING! Machine must always be parked safely on the ground 9/37 © Pandrol AB... -
Page 10: Risks
All hydraulic cylinders are equipped with hydraulic locks which prevents the cylinders to open in case a hose should break in the hydraulic system. All hoses fitted to the machine have a burst pressure in excess of four times the specified working pressure. 10/37 © Pandrol AB... -
Page 11: Overturning
• All personnel should be made aware of the contents of the product data sheets relating to the oil used. • Pandrol AB recommends the use of biodegradable oils and greases, in order to minimize the environmental impact in case of an oil leakage. -
Page 12: Repair And Maintenance
• Only competent staff should perform any repair or maintenance. For advice on maintenance or repair on the machine, please contact Pandrol AB. • Appropriate protective equipment should be used at all times. • Careful consideration should be given to the handling of all parts before commencing repair operations. -
Page 13: Warning Labels And Information Symbols
Below are warning labels and information symbols on the machine. If any of these labels become damaged or lost, they are to be replaced with new original warning labels that are available from Pandrol AB. 710016 -Read manual 710048 -Wear safety goggles 710051 - Wear safety... -
Page 14: Description
3.1 The basis for a sleeper layer Without additional equipment (options) the sleeper layer consists of the following units: Fixed frame Installation plate Telescopic frame Grapple arms Fig 2. The figure shows SL450, the principle is the same for SL400. 14/37 © Pandrol AB... -
Page 15: Additional Equipment
There are many different types of brackets available. Mounting of the machine bracket is normally done at the factory. Mounting of the machine bracket is to be done by qualified personnel only in accordance with the carrier manufacturer’s recommendations. Fig 3. Machine bracket 15/37 © Pandrol AB... -
Page 16: Technical Data
Hydraulics Two-way hydraulic Recommended oil flow: function, 2 hoses. 30-50 L/min (7.9-13.2 gal/min) Recommended oil pressure: 180-200 bar (2611-2900 psi) Maximum Attention! Exeeding the maximum oilpressure can cause damage to the equipment. 16/37 © Pandrol AB... -
Page 17: Installation
4. Connect the two hydraulic hoses from the sleeper layer to the carrier machine auxilliary hydraulic functions. Pre-drilled holes for rotator attachment. Fig 4. Machine bracket WARNING! Bracket must be welded on the sleeper layer installation plate by qualified personnel and in accordance with the carrier manufacturer’s recommendations. 17/37 © Pandrol AB... -
Page 18: Connect The Hydraulics
Adjustment of the hydraulic oil pressure and flow settings on the sleeper layer are normally not necessary. The adjustment is done at the factory. If minor adjustments are necessary for correct functionality, please contact Pandrol AB for more information. 18/37... -
Page 19: Function Test
The operator is responsible that nobody interferes with the machine and/or equipment when it is in use. Safety regulations for the carrier regarding personnel in the operating area must also be considered during operation. 19/37 © Pandrol AB... -
Page 20: Setting Up The Sleeper Layer
The user of the equipment must take the necessary precautions to ensure safe operation of the equipment. The operator is responsible for ensuring that nobody interferes with the machine and/or equipment whilst it is in use. 20/37 © Pandrol AB... -
Page 21: Adjustment For Different Sleepers
The SL400 is designed for limited variation in length of sleeper. If a different sleeper length is to be handled, please contact Pandrol AB for ordering of new parts. There are two types of lifting yokes depending if there is a narrow- or broad gauge. The grapple arm mounted to be used with narrow gauge (Fig. -
Page 22: Actual Sleeper Length Adjustment Sl450
5. The grapple arm with the hydraulic cylinder needs space to grab the sleeper, therefore the distance between the grapple arms should be minimum 20 mm shorter than the length of the sleeper. 6. Tighten the bolts. Fig 9. Two adjustments positions. Fig 10. Eight adjustment positions, 37 mm/position. 22/37 © Pandrol AB... -
Page 23: Actual Sleeper Height Sl400
Adjust the height so that the sleeper is hold by the rubber hose only. Wrong adjustment can cause damage to both sleeper and adjustment bracket. Fig 11. Actual sleeper height. Fig 12. Actual sleeper height 23/37 © Pandrol AB... -
Page 24: Actual Sleeper Width
Operate the spreading cylinders to grapple position (retract). 8. Stop the engine and turn off the power for the carrier. Check distance measurements between the sleeper grapple units. Fig 13. Actual sleeper width adjustment Fig 14. Actual sleeper width 24/37 © Pandrol AB... -
Page 25: Actual Spreading Width
Fig. 15. Fit and tighten the lockong screw in most suitable hole. Fig 15. Actual spreading width WARNING! It is important to setup and adjust the sleeper layer in order to guarantee the right performance. 25/37 © Pandrol AB... -
Page 26: Operating The Sleeper Layer
4. Before lifting the sleepers, make sure the sleeper layer has a firm grip of the sleepers and that there are no persons within the working area. 5. Lift and place the sleepers on a wooden dunage on the railcar or the truck body. 26/37 © Pandrol AB... -
Page 27: Unloading
The operator is responsible for ensuring that nobody interferes with the machine and/or equipment whilst it is in use. Safety regulations for the carrier, regarding personnel in the operating area, is also valid for this attachment 27/37 © Pandrol AB... -
Page 28: Preparation Of Railroad Bed
WARNING! Do not allow anyone near the working area during work because of the risk of personal injury or death. Safety regulations for the carrier, regarding personnel in operating area, are also valid for this attachment. 28/37 © Pandrol AB... -
Page 29: Hydraulic System
Adjustment of the hydraulic oil pressure and flow settings on the sleeper layer are normally not necessary. The adjustment is done at the factory. If minor adjustments are necessary, for correct functionality, please contact Pandrol AB for more information. The picture below shows where the measuring outputs and adjustment points are located. -
Page 30: Speed Adjustment
The hydraulic flow controls the speed of all functions. Adjust the hydraulics according to the picture below. The adjustment knob (1) defines the spreading arm extraction speed. The adjustment knob (2) defines spreading arm retraction speed. Fig 18. Speed adjustment 30/37 © Pandrol AB... -
Page 31: Pressure Adjustment
Fig 20. Spread retraction pressure adjustment Spread extraction pressure adjustment If more pressure is needed to extract the spreading function, adjust the screw clockwise to increase the pressure and anti-clockwise to decrease the pressure. Fig 21. Spread extraction pressure adjustment 31/37 © Pandrol AB... -
Page 32: Maintenance
• Visual inspection before every working shift • A minor maintenance after every working shift • A more thorough overhaul every six months Warranty applies on consumable parts and spares delivered by Pandrol AB. WARNING! Machine engine and hydraulics must be turned OFF before all service and overhaul work. -
Page 33: Lubrication Chart
Treat all visible, not painted, surfaces with rust preventing agents. Grease all visible screw threads on adjustable parts. Fig 22. Lubrication points Fig 23. Lubrication points Fig 24. Lubrication points Fig 25. Grease the sliding areas 33/37 © Pandrol AB... -
Page 34: Overhaul
3. Repair damages in the body colour by applying original paint to prevent steel from rusting. Original colour: RAL 1004. 4. We recommended that any overhaul is made by Pandrol qualified personnel. 10.4 Cleaning • Wash with warm water and a mild detergent. -
Page 35: Warranty And Service
Warranty applies to consumable items and spare parts supplied by Pandrol AB. 11.2 Service Service is offered after the expiration of the guarantee. Please contact Pandrol AB. 11.3 Disclaimer Pandrol AB exempts itself from liability in the event of usage that deviates from that recommended in this manual. 12. Contact Address:... - Page 36 Doc id: ENG_OMM_SL400_SL450_P01 Page intentionally left blank 36/37 © Pandrol AB...
- Page 37 Pandrol AB, Hyggesvägen 4, 824 34 Hudiksvall Phone +46 (0)650-16505 www.rosenqvistrail.com info.rosenqvistrail@pandrol.com SWEDEN...