gefran 800P Installation And Operation Manual

gefran 800P Installation And Operation Manual

Controller/programmer

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1 • INSTALLATION
• Dimensions and cut-out; panel mounting
63
48
48
129
10
Panel mounting:
To fix the unit, insert the brackets provided into the seats on either side of the case.
To mount two or more units side by side, respect the cut-out dimensions shown in the
drawing.
CE MARKING: The instrument conforms to the European Directives 2004/108/CE and
2006/95/CE with reference to the generic standards: EN 61000-6-2 (immunity in industrial
environment) EN 61000-6-3 (emission in residential environment) EN 61010-1 (safety).
MAINTENANCE: Repairs must be done only by trained and specialized personnel.
Cut power to the device before accessing internal parts.
Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene, etc.).
Use of these solvents can reduce the mechanical reliability of the device. Use a cloth
dampened in ethyl alcohol or water to clean the external plastic case.
SERVICE: GEFRAN has a service department. The warranty excludes defects caused
by any use not conforming to these instructions.
18
800P
CONTROLLER / PROGRAMMER
70
45
45
!
For correct and safe
installation, follow
the instructions
and observe the
warnings contained
in this manual.
INSTALLATION AND
OPERATION MANUAL
SOFTWARE VERSION 3.2x
code 80215G / Ed. 07-2021
2 • TECHNICAL SPECIFICATIONS
Display
Keys
Accuracy
Main input
Thermocouples
Cold junction error
RTD type (scale configurable within
indicated range, with or without decimal point)
PTC type (on request)
Max line resistance for RTD
Safety
°C / °F selection
70
Linear scale ranges
Controls
pb / dt / di
Action
Control outputs
Cycle time
Main output type
Softstart
Maximum power limit heat / cool
Fault power setting
Automatic blanking
Configurable alarms
Alarm masking
Type of relay contact
Logic output for static relays
Remote setpoint or ammeter
input (options)
CT scale range
Transmitter power supply (optional)
Analogue retransmission signal (opt)
Logic inputs (optional)
Serial interface (optional)
Baud rate
Protocol
Power supply (switching type)
Faceplate protection
Working / Storage temperature range
Relative humidity
Environmental conditions of use
Installation
Weight
EMC conformity has been tested with the following connections
FUNCTION
Power supply cable
Relay output cable
Digital communication wires
C.T. connection cable
TC input
Pt100 input
2 x 4 digits, green, height 10 and 7mm
4 mechanical keys (Man/Auto, INC, DEC, F)
0.2% full scale at 25°C room temperature
TC, RTD (Pt100 - JPT100), PTC,
50mV Ri ≥ 1MΩ; 10V Ri ≥ 10KΩ; 20mA, Ri = 50Ω
IEC 584-1
(J, K, R, S, T, B, E, N, Ni-Ni18Mo, L NiCr-CuNi)
0,1° / °C
DIN 43760 (Pt100, JPT100)
990Ω, 25°C
20Ω
detection of short-circuit or opening of probes,
LBA alarm, HB alarm
configurable from faceplate
-1999 to 9999 with configurable decimal point position
PID, Self-tuning, on-off
0.0 ... 999.9% / 0.00 ... 99.99min / 0.00 ... 99.99min
Heat / Cool
on / off, pwm
0.1 ... 200 sec
Relay, Logic, Continuous (optional)
0.0 ... 500.0 min
0.0 ... 100.0 %
-100.0 ... 100.0 %
Optional exclusion, displays PV value
3 configurable alarms type: max, min, symmetrical,
absolute or relative, LBA, HB
- exclusion during warm up
- latching reset from faceplate or external contact
NO (NC), 5A, 250V, cosj = 1
11Vdc, Rout = 220Ω (6V/20mA)
0 ... 10V, 2 ... 10V, Ri ≥ 1MΩ
0 ... 20mA, 4 ... 20mA, Ri = 5Ω
Potentiometer > 500Ω,
CT 50mAac, 50/60Hz, Ri = 1,5Ω, isolation 1500V
configurable from 0, ... , 100.0A
filtered 10 / 24Vdc, max 30mA
short-circuit protection, isolation 1500V
10V / 20mA, isolation 1500V
24V NPN, 4.5mA; 24V PNP, 3.6mA
isolation 1500V
CL; RS422/485; RS232; isolation 1500V
1200 ... 19200
GEFRAN / MODBUS
(std) 100 ... 240Vac/dc ±10%; 50/60Hz, 12VA max
(opz.) 20...27Vac/dc ±10%; 50/60Hz, 12VA max
IP65
0...50°C / -20...70°C
20 ... 85% Ur non-condensing
for internal use only, altitude up to 2000m
Panel, plug-in from front
210g (complete version)
CABLE TYPE
LENGTH
1 mm
1 m
2
1 mm
3,5 m
2
0,35 mm
3,5 m
2
1,5 mm
3,5 m
2
0,8 mm
compensated
5 m
2
1 mm
3 m
2
80215G_MHW_800P_07-2021_ENG

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Summary of Contents for gefran 800P

  • Page 1 3,5 m dampened in ethyl alcohol or water to clean the external plastic case. Digital communication wires 0,35 mm 3,5 m SERVICE: GEFRAN has a service department. The warranty excludes defects caused C.T. connection cable 1,5 mm 3,5 m TC input...
  • Page 2: Auxiliary Inputs

    3 • DESCRIPTION OF FACEPLATE Indication of output states Function indicator: OUT 1 (Main); OUT 2 (AL 1); Indicates modes of operation OUT 3 (AL 2); OUT 4 (HB) MAN = OFF (Automatic control) PV Display: Indication of process variable MAN = ON (Manual control) Error Indication: LO, HI, Sbr, Err AUX = ON (program in reset)
  • Page 3: Unit Layout

    Unit layout CPU BOARD DISPLAY BOARD POWER BOARD W BOARD SERIAL BOARD 5 • PROGRAMMING and CONFIGURATION INFO LEVEL 1 MENU Information display Press for dAtA Custom menu approx. 2 sec Process variable (PV display) P.V. / S.V. Current setpoint (SV display) or ProG Program settings manual control output...
  • Page 4: Info Display

    • InFo Display Eu.r Event 1 Event 2 Event 3 Event 4 Eu.S “S” step ramp eu. r Software Information INFO prot events protection display code Serial Self diagnostic (ode er. n r communication error code code eu. s “S” step hold events No Error Software...
  • Page 5 Proportional band for Proportional band for 0.0 ... 999.9% c pb 0 ... 999.9% cooling or hysteresis on c Pb cooling or hysteresis for full scale full scale ON-OFF action ON/OFF control Integral time c it Integral time 0.00 ... 99.99 min c It 0.00 ...
  • Page 6 485 / 232 2400 485 / 232 4800 485 / 232 SEr.P Serial protocol Serial interface 9600 485 / 232 ser. p CENCAL GEFRAN protocol 19200 485 / 232 MODBUS RTU CENCAL, MODBUS _PAr Parity Parity selection No parity (MODBUS only) Even •...
  • Page 7 • Out Digital filter filt Output settings 0.0 ... 20.0 sec on main input Select AL.1.r, AL.2.r, AL.3.r al. i . r reference fild AL.x.r Variable to compare Alarm setpoint Digital filter on display 0 ... 9.9 signal for PV (Process variable) process variable: scale points alarm 1...
  • Page 8 • Hrd Cycle time for OUT1 relay or 1..200 sec (t. 1 logic output = HEAT or COOL (0.1...20.0 sec) Hardware configuration Cycle time for OUT2 relay or (t. 2 SP.Pt Type of programmer 1..200 sec logic output = HEAT or COOL Programmer disabled Programmer...
  • Page 9 from enabled digital input Start/Stop s. s . t . from AL1 ON Programmer Function of “MAN” LEDs: M/A, L/R, ATUN, IN1, IN2 repetition, from AL2 ON (0...63) led. 1 event programmer, serial port enabled, errors present from AL3 ON LEd.1 (MAN), LEd.2 (AUX), LEd.3 (PRG) from serial line (address 0049H, bit 0) Reset...
  • Page 10: Program Example

    6 • PROGRAMMER The unit combines the functions of a single loop controller and programmer. The programmer function lets you run a program as a series of steps, each of which has two segments: ÷ a ramp ÷ a hold. Every step has its associated data: •...
  • Page 11 To do this, set code Pty +64 in the ProG menu. The program runs with the ramp and hold times limited to 20 and 10 seconds, respectively. Lower values entered are accepted. In this mode, the maximum duration of a step is 30 seconds In fast simulation mode, hold back band (Hbb) is inhibited, and control output takes on FAc.P value.
  • Page 12 9 • ALARMS Normal absolute alarm Symmetrical absolute alarm AL1 + [ Hyst1 ] AL2 + Hyst2 AL1 + Hyst1 AL1 - [ Hyst1 ] time time alarm 1 Lo alarm Hi alarm alarm 2 For AL1 = reverse absolute alarm (low) with positive Hyst1, AL1 t = 1 For AL1 = symmetrical Lo absolute alarm with Hyst1, AL1 t = 5 (*) = OFF if disabled on power-up For AL1 = symmetrical Hi absolute alarm with Hyst1, AL1 t = 4...
  • Page 13: Control Actions

    If the Integral Time value is too long (Weak integral action), deviation between the controlled variable and the setpoint may persist. Contact GEFRAN for more information on control actions. 12 • MANUAL TUNING A) Enter the setpoint at its working value.
  • Page 14: Self-Tuning

    14 • SELF-TUNING The function works for single output systems (heating or cooling). The self-tuning action calculates optimum control parameter values during process startup. The variable (for example, temperature) must be that assumed at zero power (room temperature). The controller supplies maximum power until an intermediate value between starting value and setpoint is reached, after which it zeros power. PID parameters are calculated by measuring overshoot and the time needed to reach peak.
  • Page 15 4 Vac 1.0 % • RS232 interface for instrument configuration Kit for PC via the USB port (Windows environment) for GEFRAN instruments configuration: KIT PC USB / RS485 o TTL Lets you read or write all of the parameters • A single software for all models •...
  • Page 16 VAC. Resistors must be at least 2W); fit a 1N4007 diode in parallel with the coil of inductive loads that operate in DC. GEFRAN spa will not be held liable for any injury to persons and/or damage to property deriving from tampering, from any incorrect or erroneous use, or from any use not conforming to the device specifications.
  • Page 17 800 / 800P / 800V APPENDIX PONTICELLI PER CONFIGURAZIONE PONTS ÉTAIN POUR CONFIGURATION JUMPERS FOR CONFIGURATION PUENTES PARA CONFIGURACIÓN BRÜCKEN FÜR KONFIGURATION PONTES PARA CONFIGURAÇÃO Struttura dello strumento: identificazione schede Device structure: identification of boards Aufbau des Instruments: Leiterplatten Structure de l’appareil: identification des cartes Estructura del instrumento: identificación fichas...
  • Page 18 DESCRIPTION PONTS ÉTAIN DESCRIPCIÓN PUENTES DESCRIÇÃO PONTES Validation configuration S3 (fermée) Habilitación configuración S3 (cerrado) Habilitação da configuração S3 (fechado) Validation étalonnage S4 (fermée) Habilitación calibración S4 (cerrado) Habilitação da calibração S4 (fechado) OUT3 relais désexcité mise en marche S9 (fermée) OUT3 relé...
  • Page 19 (45090)1 SCHEDA POWER 10/30 POWER BOARD 10/30 NETZTEIL-KARTE 10/30 CARTE ALIMENTATION 10/30 FICHA ALIMENTACIÓN 10/30 PLACA DE ALIMENTAÇÃO 10/30 DESCRIZIONE PONTICELLI DESCRIPTION JUMPERS BESCHREIBUNG BRÜCKEN DESCRIPTION PONTS ÉTAIN DESCRIPCIÓN PUENTES DESCRIÇÃO PONTES OUT2 relè diseccitato power ON S1 (posizione A) OUT2 relay OFF at power ON S1 (position A) Ausgang 2;...
  • Page 20 (44949)3 S24A S24B SCHEDA OUT W / INGRESSI DIGITALI OUT W BOARD / DIGITAL INPUTS ANALOG AUSGÄNGE / DIGITALE EINGÄNGE CARTE OUT W / ENTREES NUMERIQUES FICHA OUT W / ENTRADAS DIGITALES PLACA OUT W / ENTRADAS DIGITAIS DESCRIZIONE PONTICELLI DESCRIPTION JUMPERS BESCHREIBUNG...
  • Page 21 S2333 USCITA ANALOGICA W1 (DIP SWITCHES S2333) ANALOGUE OUTPUT W1 (DIP SWITCHES S2333) ANALOGER AUSGANG W1 (DIP SWITCHES S2333) SORTIE ANALOGIQUE W1 (DIP SWITCHES S2333) SALIDA ANALÓGICA W1 (DIP SWITCHES S2333) SAÍDA ANALÓGICA W1 (DIP SWITCHES S2333) TIPO USCITA SELEZIONE ON SELEZIONE OFF OUTPUT TYPE SELECTION ON...
  • Page 22 (44950)6 S3 S4 S2 S1 SCHEDA SERIALE / SPR SERIAL BOARD KARTE FÜR DIE SERIELLE ÜBERTRAGUNG CARTE SÉRIE FICHA SERIE PLACA DE COMUNICAÇÃO DIGITAL INGRESSO SPR PONTICELLI (chiusi) PONTICELLI (aperti) SPR INPUT JUMPERS (closed) JUMPERS (open) SPR EINGANG BRÜCKEN (geschlossen) BRÜCKEN (geöffnet) ENTREE SPR PONTS ÉTAIN (fermées)
  • Page 23 GEFRAN spa via Sebina, 74 - 25050 Provaglio d’Iseo (BS) - ITALIA Tel. +39 0309888.1 - Fax +39 0309839063 www.gefran.com www.gefranonline.com...

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800800v

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