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Cleco LiveWire 47BA Series Instruction Manual

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Instruction Manual
P2291BA
2019-04
47BA...
Cordless EC Tool
For additional product information visit our website at www.ClecoTools.com

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Summary of Contents for Cleco LiveWire 47BA Series

  • Page 1 Instruction Manual P2291BA 2019-04 47BA... Cordless EC Tool For additional product information visit our website at www.ClecoTools.com...
  • Page 2 Apex Tool Group. Disclaimer Apex Tool Group reserves the right to modify, supplement, or improve this document or the product without prior notice. Trademark Cleco is a registered trademark of Apex Brands, Inc. Apex Tool Group GmbH Industriestraße 1 73463 Westhausen Germany...

  • Page 3: Table Of Contents

    Contents For This Instruction Manual ..............5 Safety ....................6 Warnings and Notes ....................6 Operator training ......................6 Intended use........................ 6 Standards ........................6 General Power Tool Safety Warnings................7 Specific Safety Instructions For Electric Hand-Held Tools........... 8 System-Relevant Safety Warnings................8 Items delivered ...................
  • Page 4 Troubleshooting .................. 33 11.1 General tool....................... 33 11.2 Infrared data communication between controller and tool zwischen Steuerung und Werkzeug 34 11.3 WLAN data communication between controller and tool........... 35 11.4 RF15.4 data communication between controller and tool ......... 36 11.5 Barcode scanner on tool ...................

  • Page 5: For This Instruction Manual

    For This Instruction Manual For This Instruction Symbols In The Text Manual italic Menu options (e.g.,Diagnostics) input fields, check boxes, radio buttons or The original language of this Instruction Manual is German. dropdown menus. This Instruction Manual is intended for any persons work- >...

  • Page 6: Safety

    Safety Safety CE compliant The product corresponds to the pre- scribed technical requirements in Europe. 2.1 Warnings and Notes Warning notes are identified by a signal word and a picto- gram: Read all instructions. • The signal word describes the severity and probability of the impending danger.

  • Page 7: General Power Tool Safety Warnings

    Safety 2.4.2 Canada conformity b) Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust Operation satisfies the following two prerequisites: (1) the mask, non-skid safety shoes, hard hat or hearing pro- device does not cause any impermissible failure, and (2) tection used for appropriate conditions will reduce per- the device accepts failure, including failures which cause sonal injuries.

  • Page 8: Specific Safety Instructions For Electric Hand-Held Tools

    Safety 5 Service  Do not make any modifications to the controller, pro- tective devices, or accessories without prior written a) Have your power tool serviced by a qualified repair authorization from Apex Tool Group. person using only identical replacement parts. This ...
  • Page 9  Recalibration (or capability analysis) is essential fol-  Send the controller to a Authorized lowing incorrect use (crash, mechanical overload…). Cleco Production Tools Sales & Service Center.  For Category A Tightenings (VDI 2862) which are criti- At Disposal cal for safety, activate a redundancy measurement (e.g., current redundancy).

  • Page 10: Items Delivered

    Items delivered Items delivered Check delivery for transit damage and ensure that all items have been supplied: • Cordless EC tool47BA • This instruction manual • Declaration of Conformity • Factory test certificate for transducers • Machine Capability Analysis (MCA) Storage For short-term storage and for protection against damage ...

  • Page 11: Product Description

    Product description Product description Item Designation IrDA (infrared interface port) • Sturdy, brushless motor with resolver. Shutoff is Set torque – stick-on marking foil torque/angle-controlled. • LCD display with information on status, torque, and LED lights for fast location of the fastening angle.

  • Page 12: Functional Elements

    Product description 5.1.3 Reverse switch 5.2.2 IrDA interface port The reverse switch changes the rotation direction of the The tool communicates with the controller over the tool tool: holder via the IrDA interface port (infrared). For secure data transmission and for programming, place the tool in Clockwise rotation –...
  • Page 13 Product description Note Keep window clean. A dirty window affects the detection rate of If the tool is operated with a 44 V/48 V power the scanner. supply for the first time, the maximum speed in the self-identification data of the tool is permanently increased.
  • Page 14 Network key • Use of the DHCP server The MAC address is defined by Cleco and cannot be changed. The other data can be changed via infrared con- nection of the tool to the controller. 5.2.10Platform, only for models of the 47BAYP(…) series...

  • Page 15: Accessories

    Accessories Accessories LiveWire 1/2 LiveWire 1/2 Order No. 961461PT Battery pack, li-ion, 26 V Order No. 935377 Protection, angle attachment P3 + P4 Order No. 937704PT – up to 28 Nm Order No. 937706PT – up to 35 Nm Battery pack, li-ion, 44 V Order No.
  • Page 16 Accessories Only for LiveWire 1 Platform: Protection scanner Up to 50 Nm Order No. 937648PT Platform: Protection scanner From 70 Nm Order No. 937649PT Protection, angle attachment P4 Order No. 937711 – angle attachment 70 Nm/90 Nm Secure with fabric tape, Order No. 935194PT: 2 windings on circumference, overlap- ping...

  • Page 17: Prior To Initial Operation

    Prior to initial operation Prior to initial operation  It must be fully charged before initial use. See battery pack instruction manual. The tool was preset by Apex Tool Group. A setting for your specific fastening sequence must only be made with the 7.4 Changing LMC controller or a PC by a qualified person.

  • Page 18: Activating Scanner/Tag

    Prior to initial operation Inserting LMC Removal Carefully insert the LMC as shown in the illustration. Tighten the screws (M4, DIN 912). Insert the battery. LiveWire 1 LiveWire 2 Fig. 7-3: Changing the screw inserts Screw bits (GETA/APEX recommendation): Connection in accordance with DIN 3126, form E 6.3 (¼"...

  • Page 19: Initial Operation

    Initial operation Initial operation Warning Risk of glove being pulled in due to rotating machine parts. Risk of fingers being crushed or lost.  Do not wear gloves when working with this tool. 8.1 Carrying out the rundown Ensure secure position of the power supply before starting the tool.

  • Page 20: Lcd Display

    LCD display LCD display symbol at the top right shows an The LCD display on the tool is divided into the result dis- interrupted data connection to the T12.00 play, status display, operating menu and system error mes- control. A100 sages.
  • Page 21 LCD display Reject Release active. Optional - Reject Service The Reject Release was programmed in XXXXXX rundowns remaining until next Releas the control. service. Sync XXXXXX  See Process programming > Advanced >Tool Settings > Reject Release. Optional - Serv. ...

  • Page 22: Operating Menu

    LCD display 9.3 Operating menu 9.3.1 General The operating menu on the tool is divided into a main menu and submenus. You can navigate through the menus using the two function keys below the LCD display. In the follow- ing description, <F1> is used for the left function key and <F2>...
  • Page 23 LCD display 9.3.2 Structure Main menu Administration Administration Date / Time Diagnosis Counter status Set position(optional) Serial number Scanner (optional) Software version Servo Wireless transmission Platform Back Back Diagnosis TQ calibration TQ measurement Angle encoder Voltages Speed Back Set position (optional) Next position Reset Linking Back...
  • Page 24 LCD display 9.3.3 Main menu Optional - Counte Active when service counter was acti- serv Shows general items such as Date/ >Main vated by Apex Tool Group. XXXXXX Time, Counter display, etc. Admini Number of rundowns until next service. strati Serial number Serial no.
  • Page 25 LCD display TQ measurement Speed Torque Speed In this test function, after the start button The start button starts the tool at the T 5.57 RPM466 is pressed, the same calibration is carried maximum speed. T 8.23 T 0.02 out as immediately before the start of a Second line: Current output shaft speed.
  • Page 26 LCD display 9.3.8 LMC submenu Gateway display Gat010 122.0 MAC address display. 61.001 00302e e162f8 Display of tool designation in a network. Host 122.0 Display LMC serial number. S: 5800 61.001 00008D 54C823 SSID display SSID Only a maximum of the first 12 charac- APEX Display whether LiveWire API (Applica- ters are displayed.
  • Page 27 LCD display Display of channels scanned The PAN ID consists of 4 hexadecimal ScanCh numbers. 1,5,9,7,2 A maximum of 65 534 different PAN IDs 1234 are therefore available. Cursor flashes under the number to be modified: Baud rate display Baud rate •...

  • Page 28: System Error Messages

    LCD display Displays the transmission power and Displays the wireless module serial RF15.4 S:0013 allows you to configure settings. number. Power A20××× 5 transmission power settings are avail- ×××××× able. Displays the transmission power and Displays the firmware and hardware ver- Power Vers.
  • Page 29 LCD display The servo's current sensor is detecting a The rundown counter could not be read Servo Tool current offset error. or written to. Error Error  Return tool to Sales & Service Cen-  Return tool to Sales & Service Cen- IOFF Counte ters for repair.
  • Page 30 LCD display Initialization error LiveWire Memory Chip . Error Switch the tool on and off again. Check the parameters in the soft- ware controller. Insert the WLAN chip again. Replace if necessary. Return tool to manufacturer for repair. WLAN module programming initializa- WLAN tion fault.

  • Page 31: Servicing

    Servicing 10 Servicing After Measures … fastening cycles 10.1 Cleaning instructions  47BA(…)15(…), 47BA(…)21(...), 1 million 47BA(…)28(...), 47BA(…)35(...), For tools with a built-in barcode scanner, the window must 47BA(…)48(...), 47BA(…)70(...): be free of dirt. The barcode is not read if the window is ...
  • Page 32 Servicing LiveWire 2 shown Fig. 10-1: Disassembling gear Equipment order list Index Order No. Designation Chuck jaws for 938637PT 47BA(…)15P3(L) 47BA(…)21P3 47BA(…)28P3(L) 938638PT 47BA(…)35P3(L) 938639PT 47BA(…)48P3(L) 938640PT 47BA(…)70P4 47BA(…)90P4 933336 Hook wrench Angle attachment - gearing fastening P2291BA | 2019-04 Apex Tool Group...

  • Page 33: 11 Troubleshooting

    Troubleshooting 11 Troubleshooting 11.1 General tool Problem Possible cause Measure for mPro400GC Measure for mPro400S… (exam- ple SW 816841) (SW S816813) Tool doesn't start With counter-  Parameterize Settings for speed left rotation. with counterclock- clockwise rota- the control screen On the control screen Main Menu >...

  • Page 34: Werkzeug

    Troubleshooting 11.2 Infrared data communication between controller and tool zwischen Steuerung und Werkzeug Problem Possible cause Measure for mPro400GC Measure for mPro400S… (exam- ple SW 816841) (SW S816813) No infrared data Incorrect inter-  On the control screen  On the control screen Main communication face selected for Navigator >...

  • Page 35: Wlan Data Communication Between Controller And Tool

    Troubleshooting 11.3 WLAN data communication between controller and tool Problem Possible cause Measure for mPro400GC Measure for mPro400S… (exam- ple SW 816841) (SW S816813) No WLAN data The IP address of On the control screen Tool Press < > on the control. communication the tool is not cor- Setup, check whether the IP...

  • Page 36: Rf15.4 Data Communication Between Controller And Tool

    Troubleshooting Problem Possible cause Measure for mPro400GC Measure for mPro400S… (exam- ple SW 816841) (SW S816813) Occasional inter- Distance between Check the signal strength at the tool in the Wireless Setting submenu. ruptions in WLAN the access point If necessary, reduce the distance between the access point and the data communica- and the tool is too tool.
  • Page 37 Troubleshooting Problem Possible cause Measure for mPro400GC Measure for mPro400S… (exam- ple SW 168841) (SW S168813)  On the No data communi- Settings were not control screen On the control screen Main cation between entered correctly. Navigator > Utilities > System Menu >...

  • Page 38: Barcode Scanner On Tool

    Troubleshooting 11.5 Barcode scanner on tool Problem Possible cause Measure for mPro400GC Measure for mPro400S… (exam- ple SW 168841) (SW S168813) The barcode Parameters for  On the control screen Press < > on the control. scanner is not Part ID not set to Navigator >...

  • Page 39: Reset Tool

    Troubleshooting 11.6 Reset tool This key combination activates the Service menu. Here, the tool can be shut off or reset to the delivery settings. Note The following will then be deleted: • the internal memory (programming) • the current fastening job •...

  • Page 40: Spare Parts

    Spare parts Spare parts Always use only original Cleco spare parts. Failure to comply with this instruction can result in decreased performance and an increased need for servicing. Installing spare parts from other manufacturers will void all manufacturer's warranties. Information, but no warning of hazards.
  • Page 41 Spare parts Index Order no Quan- Description Dimension tity 800116 circlip 25,98 X 0,94 IR 541887 washer 542724 o-ring 28,24 X 0,78 TAB.2 gear ring TAB.2 pinion gear TAB.2 idler gear 923095 needle bearing 3 X 5 X 7 TAB.2 planet carrier TAB.2 needle roller...

  • Page 42: Gearing 70 Nm - 90 Nm • Livewire 1

    Spare parts • 12.2 Gearing 70 Nm – 90 Nm LiveWire 1 10.3 Lubricants, page 31 See 12.3 Angle attachments, page 44 TAB. 3 Type 47BA…B70P4 47BA…SB70P4 47BA…PB70P4 942005PT 541279 943451PT 543456 – 47BA…B70P4B 47BA…SB70P4B 47BA…PB70P4B 47BA…B90P4 47BA…SBP90P4 47BA…PB90P4 942001PT 541278 943452PT 543459...
  • Page 43 Spare parts Index Order no Quan- Description Dimension tity 800116 circlip 25,98 X 0,94 IR 541887 washer 542724 o-ring 28,24 X 0,78 942193PT gear ring 541899 pinion gear 541894 idler gear 923095 needle bearing 3 X 5 X 7 542230 planet carrier 541888 needle roller...

  • Page 44: Angle Attachments

    Spare parts 12.3 Angle attachments For type Order no. Code Vision 47BA(…)15(…)P3(L) 937017PT AB28P3 3/8" with pin lock 47BA(…)21(…)P3 47BA(…)28(…)P3(L) 47BA(…)15(…)P3(B)(L) 944205 AB28P3B 3/8" with ball lock 47BA(…)21(…)P3B 47BA(…)28(…)P3(B)(L) 47BA(…)35(…)P3(L) 937022PT AB38P3 3/8" with pin lock 47BA(…)35(…)P3B(L) 944208 AB38P3B 3/8" with ball lock 47BA(…)48(…)P3(L) 937027PT...

  • Page 45: Use With Reaction Bar 1/2" Hexagonal

    Spare parts 12.4 Use with reaction bar 1/2" hexagonal Index Order no. Quan- Description Dimension tity B132Z Metering screw B129J Metering Screw 541206 Bucking bar collar 541207 Key splined 942004PT Threaded ring AWG18 Reaction bar 1/2“ 541169 Ring a. ) Recommended spare part for every 5 tools b.

  • Page 46: Tool Holder

    Spare parts 12.5 Tool holder TAB.8 Order no. IrDA For Tool (…) 935290 × from 935292 935303 935170 917735 47BA(…)50(…) 935395 – – – – 935999 × 935942 935303 935170 917735 47BA(…)70(…) 935998 – – – – Index Order no. Quan- Description tity...

  • Page 47: Technical Data

    Technical Data 13 Technical Data 13.1Dimensions 15 Nm–48 Nm LiveWire 1 Standard • • Measure in mm 47BAYB28P3 shown 47BAYB35P3 shown 47BAYB48P3 shown WLAN 5 Ghz RF15.4 Type Type 44 V 44 V 26 V 26 V 47BAYB15P3(B) 47BAZB15P3(B) 47BAYB21P3(B) 47BAZB21P3(B) 47BAYB28P3(B) 47BAZB28P3(B)
  • Page 48 Technical Data • • 15 Nm–48 Nm LiveWire 1 Scanner Measure in mm 47BAYSB28P3 shown 47BAYSB35P3 shown 47BAYSB48P3 shown Adapter PM48 WLAN 5 Ghz RF15.4 Type Type 47BAYSB15P3(B) 47BAZSB15P3(B) 47BAYSB21P3(B) 47BAZSB21P3(B) 47BAYSB28P3(B) 47BAZSB28P3(B) 47BAYSB35P3(B) 47BAZSB35P3(B) 47BAYSB48P3(B) 47BAZSB48P3(B) P2291BA | 2019-04 Apex Tool Group...
  • Page 49 Technical Data • • 15 Nm–48 Nm LiveWire 1 Platform Measure in mm 47BAYPB28P3 shown 47BAYPB35P3 shown 47BAYPB48P3 shown Additional option: Scanner Adapter PM48 Additional option WLAN 5 Ghz RF15.4 Type Type 47BAYPB15P3(B) 47BAZPB15P3(B) 47BAYPB21P3(B) 47BAZPB21P3(B) 47BAYPB28P3(B) 47BAZPB28P3(B) 93,5 52,5 52,5 47BAYPB35P3(B) 47BAZPB35P3(B)
  • Page 50 Technical Data • 15 Nm–65 Nm LiveWire 2 • Platform Measure in mm 47BAYPB15P3L Additional option Scanner 47BAYPB28P3L shown 47BAYPB35P3L shown 47BAYPB48P3L shown 47BAYPB65P4(B)L shown Type Height Addi- 26 V 44 V 26 V 44 V 26 V 44 V tional Scann height...
  • Page 51 Technical Data • 70 Nm–90 Nm LiveWire 1 • Standard • Scanner • Platform Measure in mm WLAN 5 Ghz RF15.4 Type Type 47BAYB70P4(B) – – 47BAZB70P4(B) – – 47BAYB90P4(B) 47BAZB90P4(B) 47BAYSB70P4(B) 40,3 49,8 47BAZSB70P4(B) 40,3 49,8 47BAYSB90P4(B) 47BAZSB90P4(B) 47BAYPB70P4(B) 36,3 52,5 47BAZPB70P4(B)

  • Page 52: Performance Data

    Technical Data Dimension of tool holder 935999 / 935998 (optional) 13.2 Performance data • 15 Nm–48 Nm LiveWire 1 Type Recommended Idling Idling Screw Weight Calibration data torque range speed speed size with- Torque Angle pulses Battery PM48/ (nominal) (Resolver) pack 26 V Battery pack 44 V...
  • Page 53 Technical Data Type Recommended Idling Idling Screw Weight Calibration data torque range speed speed size with- Torque Angle pulses Battery PM48/ (nominal) (Resolver) pack 26 V Battery pack 44 V 1 degrees max. min. 47BAYB35P3(B) 2,25 47BAYPB35P3(B) 2,31 47BAYSB35P3(B) 47,16 2,9010 47BAZB35P3(B) 2,25...

  • Page 54: Electrical Data

    Technical Data Type Recommended Idling Idling Screw Weight Calibration data torque range speed speed size with- Torque Angle pulses Battery PM48/ (nominal) (Resolver) pack 26 V Battery pack 44 V 1 degrees max. min. 47BAYB90P4(B) 4,12 47BAYPB90P4(B) 4,18 47BAYSB90P4(B) 147,98 6,6064 47BAZB90P4(B) 4,12...

  • Page 55: Ambient Conditions

    Technical Data 13.3.5RF15.4 Data Transmission 13.3.7Torque transducer Torque is measured by a reaction transducer with expand- Features Data able measurement strips. The reaction transducer is posi- Frequency 2.4 GHz ISM tioned between the motor and the gears in the handle housing.

  • Page 56: Service

    If service is required to change the torque transducer, the screw electronic system or if a recalibration is required, please send the Cleco tool to Sales & Service Center. This will ensure that after the service work, any required calibra- tion data update is carried out properly.
  • Page 58 POWER TOOLS SALES & SERVICE CENTERS Please note that all locations may not service all products. Contact the nearest Cleco® Sales & Service Center for the appropriate facility to handle your service requirements. Sales Center Service Center NORTH AMERICA | SOUTH AMERICA...

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