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Summary of Contents for Cleco LiveWire 47BA Series
- Page 1 Instruction Manual P2291BA 2020-05 47BA... Cordless EC Tool For additional product information visit our website at www.ClecoTools.com...
- Page 2 Disclaimer Apex Tool Group reserves the right to modify, supplement, or improve this document or the product without prior notice. Trademark Cleco is a registered trademark of Apex Brands, Inc. Apex Tool Group 670 Industrial Drive Lexington, SC 29072 Manufacturer Apex Tool Group GmbH Industriestraße 1...
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Page 3: Table Of Contents
Contents For This Instruction Manual ..............5 Safety ....................6 Warnings and Notes ....................6 Operator training ......................6 Intended use........................ 6 Standards ........................6 General Power Tool Safety Warnings................7 Specific Safety Instructions For Power Tools .............. 8 System Relevant Safety Instructions................8 Items delivered .................. - Page 4 10.3 Lubricants........................30 10.4 Disassembling gear....................30 Troubleshooting .................. 32 11.1 General tool....................... 32 11.2 Infrared data communication between controller and tool......... 33 11.3 WLAN data communication between controller and tool........... 33 11.4 Barcode scanner on tool ................... 35 11.5 Reset tool ........................
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Page 5: For This Instruction Manual
For This Instruction Symbols In The Text Manual italic Menu options (e.g.,Diagnostics) input fields, check boxes, radio buttons or The original language of this Instruction Manual is German. dropdown menus. This Instruction Manual is intended for any persons work- > Indicates selection of a menu option ing with this tool that do not carry out any programming from a menu, e.g., File >... -
Page 6: Safety
Safety CE compliant The product corresponds to the pre- scribed technical requirements in Europe. 2.1 Warnings and Notes Warning notes are identified by a signal word and a picto- gram: Read all instructions. • The signal word describes the severity and probability of the impending danger. -
Page 7: General Power Tool Safety Warnings
2 Electrical Safety • this product may not cause harmful interference, and • this product must accept any interference received, a) Power tool plugs must match the outlet. Never including interference that may cause undesired oper- modify the plug in any way. Do not use any adapter ation. -
Page 8: Specific Safety Instructions For Power Tools
Personal Protective Equipment trolled with the switch is dangerous and must be repaired. Risk of injury by being wound up in and caught by machin- Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the a) When working with rotating parts, it is not permitted to power tool before making any adjustments, chang- wear gloves. - Page 9 Danger Due To Incorrect Torque Measurement • Primary controller An undetected NOK tightening may contribute to a life- mPro400GCD-P(…) max. 45 m threatening situation. • Secondary controller Recalibration (or capability analysis) is essential fol- mPro-400GCD-S(…) max. 30 m lowing incorrect use (crash, mechanical overload…). •...
- Page 10 Repair Repairs to the equipment are not permitted. Send the controller to a Authorized Cleco Production Tools Sales & Service Center. Disposal Components of the tightening system may present poten- tial risks the environment. The tightening system contains components that can be recycled, as well as components that have specific disposal requirements.
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Page 11: Items Delivered
Items delivered Check delivery for transit damage and ensure that all items have been supplied: • Cordless EC tool • This instruction manual • Declaration of Conformity • Tool Certificate • Machine Capability Analysis (MCA) Storage For short-term storage and for protection against damage ... -
Page 12: Product Description
Product description Item Designation LCD display with information on torque, • Sturdy, brushless motor with resolver. Shutoff is angle, and status torque/angle-controlled. Platform; 47BAYP(…) illustrated • LCD display with information on status, torque, and angle. Wireless module • Green OK and red NOK LED display provides informa- LiveWire Memory Chip (LMC) tion about current fastening result. -
Page 13: Functional Elements
5.1.3 Reverse switch data transmission and for programming, place the tool in the tool holder with IrDA interface port The reverse switch changes the rotation direction of the tool: 5.2.3 Identification – set torque (accessories, Clockwise rotation – for screwing optional) in screws ... - Page 14 • API license need to be checked. Perform test tightening with the new The MAC address is defined by Cleco and cannot be parameters. changed. The other data can be changed via infrared con- Tightening behavior may change nection of the tool to the controller.
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Page 15: Accessories
6 Accessories Order No. 961461PT 6.1 LiveWire 1, LiveWire 2 Protection, angle attachment P3 + P4 Battery pack 26 V HC, li-ion, Order No. 937704PT – up to 28 Nm 961101PT Order No. Order No. 937706PT – up to 35 Nm Order No. -
Page 16: Only For Livewire 1
6.2 Only for LiveWire 1 6.3 Only for LiveWire 2 Protection, display Protection, display Order No. 937210PT Order No. 937715PT Cover plate, alu Platform: Protection Order No. 937255PT Order No. 937718PT Platform: Protection scanner Cover plate, plastic Up to 50 Nm Best.-Nr. -
Page 17: Prior To Initial Operation
Prior to initial operation 7.4 Changing LMC Note The tool was preset by Apex Tool Group. A setting for your specific fastening sequence must only be made with the Electrostatically sensitive component. controller or a PC by a qualified person. For more informa- The electronic assemblies of the cordless tion, refer to the programming manual. -
Page 18: Inserting Lmc
7.5 Inserting LMC Carefully insert the LMC as shown in the illustration. Tighten the screws (M4, DIN 912). Insert the battery. LiveWire 1 LiveWire 2 7.6 Activating platform accessories See the corresponding installation instructions: Further Documents, page 5 Activate the LCD display with the start button. Select Administration >... -
Page 19: Initial Operation
Initial operation Operating LED display LCD dis- status play Warning Stay alive Red-green flasing light alternately Risk of glove being pulled in due to rotating machine parts. Risk of fingers being crushed or lost. Do not wear gloves when working with this tool. -
Page 20: Lcd Display
LCD display symbol at the top right shows an The LCD display on the tool is divided into the result dis- interrupted data connection to the T12.00 play, status display, operating menu and system error mes- control. A100 sages. 9.1 Result display 9.2 Status display The status display is divided into the "Standard"... - Page 21 Reject Release active. Optional - Reject Service The Reject Release was programmed in XXXXXX rundowns remaining until next Releas the control. service. Sync XXXXXX See Navigator > Advanced > Tool Group > Tightening > Reject Release. Optional - Serv. Depending on the programming, Service interval—the tool is blocked.
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Page 22: Operating Menu
Linking disabled. Linkin Synchronize the tool with the control locked once again. Synch Wait for end of transmission. Linkin Synchronize the tool with the control once again. 9.3 Operating menu 9.3.1 General The operating menu on the tool is divided into a main menu and submenus. - Page 23 9.3.2 Structure Main menu Administration Administration Date / Time Diagnosis Counter status Set position(optional) Serial number Scanner (optional) Software version Servo Wireless transmission Platform Back Back Diagnosis TQ calibration TQ measurement Angle encoder Voltages Speed Back Set position (optional) Next position Reset Linking Back Scanner (optional)
- Page 24 9.3.3 Main menu Optional - Counte Active when service counter was acti- serv Shows general items such as Date/ >Main vated by Apex Tool Group. XXXXXX Time, Counter display, etc. Admini Number of rundowns until next service. strati Serial number Serial no.
- Page 25 TQ measurement Speed Torque Speed In this test function, after the start button The start button starts the tool at the T 5.57 RPM466 is pressed, the same calibration is carried maximum speed. T 8.23 T 0.02 out as immediately before the start of a Second line: Current output shaft speed.
- Page 26 9.3.8 LMC submenu Subnet display Sub255 .255.2 MAC address display. 40.0 00302e e162f8 Gateway display Gat010 122.0 Display LMC serial number. S: 5800 61.001 00008D 54C823 Display of tool designation in a network. Host 122.0 Display whether LiveWire API (Applica- 61.001 LW API tion Programming Interface) is active.
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Page 27: System Error Messages
Display of channel currently used Collective servo error caused by hard- Active Servo ware. channel Error Return tool to Sales & Service Cen- Other ters for repair. Display of channels scanned The current setpoint has been ScanCh Servo exceeded. 1,5,9,7,2 Error There may be a short circuit. - Page 28 Tool memory could not be read. The service counter has reached the Tool Servic maximum number of rundowns. Tool Return tool to Sales & Service Cen- Error Interv has locked. ters for repair. Ident Return tool to manufacturer for repair.
- Page 29 Description line line line Text/ Text/ Text/ Color Color Color PLUS TmuErr POFL PLUS offline, timeout, Time send error Send The message is deleted when a new job is initi- ated found No work step found! Pos. > The job has more than 32 steps.
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Page 30: Servicing
10 Servicing After Measures … fastening cycles 10.1 Cleaning instructions Check power supply guide, lock- 500,000 ing mechanism and contacts for For tools with a barcode scanner, the window must be free wear and replace if necessary. of dirt. The barcode is not read if the window is dirty. ... - Page 31 LiveWire 2 shown Fig. 10-1: Disassembling gear Equipment order list Index Order No. Designation Chuck jaws for 938637PT 47BA(…)15P3(L) 47BA(…)21P3 47BA(…)28P3(L) 938638PT 47BA(…)35P3(L) 938639PT 47BA(…)48P3(L) 938640PT 47BA(…)70P4 47BA(…)90P4 933336 Hook wrench Angle attachment - gearing fastening Apex Tool Group P2291BA | 2020-05...
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Page 32: Troubleshooting
11 Troubleshooting 11.1 General tool Problem Possible cause Measure for mPro400GC Measure for mPro400S… (example SW 816841) (SW S816813) Tool doesn't start With counterclock- Parameterize Settings for speed left rotation. with counterclock- wise rotation, On the control screen On the control screen Main Menu > wise rotation acti- parameter for speed Navigator >... -
Page 33: Infrared Data Communication Between Controller And Tool
11.2 Infrared data communication between controller and tool Problem Possible cause Measure for mPro400GC Measure for mPro400S… (example SW 816841) (SW S816813) No infrared data Incorrect interface On the control screen On the control screen Main Menu communication selected for the con- Navigator >... - Page 34 Problem Possible cause Measure for mPro400GC Measure for mPro400S… (example SW 816841) (SW S816813) On the control On the control screen Main Menu No WLAN data WLAN settings are screen Tool Navi- communication different for control gator > Utilities > System Settings >...
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Page 35: Barcode Scanner On Tool
11.4 Barcode scanner on tool Problem Possible cause Measure for mPro400GC Measure for mPro400S… (example SW 168841) (SW S168813) The barcode scan- Parameters for Part On the control screen Press < > on the control. ner is not activated ID not set to Acti- Navigator >... -
Page 36: Reset Tool
11.5 Reset tool This key combination activates the Service menu. Here, the tool can be shut off or reset to the delivery settings. Note The following will then be deleted: • the internal memory (programming) • the current fastening job •... -
Page 37: Spare Parts
Spare parts Always use only original Cleco spare parts. Failure to comply with this instruction can result in decreased performance and an increased need for servicing. Installing spare parts from other manufacturers will void all manufacturer's warranties. Information, but no warning of hazards. -
Page 38: Gearing 15 Nm - 65 Nm
12.1 Gearing 15 Nm – 65 Nm 10.3 Lubricants, page 30 937027PT shown See 12.3 Angle attachments, page 42 Table 12.1 Type 47BAYPB15P3(B)L 935263 942193PT 541899 541894 542233 541888 943530PT 923095 943531PT 47BAYPB21P3(B)L 935262 942193PT 541893 542231 541888 541894 923095 943532PT 47BAYPB28P3(B)L 935261... - Page 39 Index Order no Quan- Description Dimension tity 800116 circlip 25,98 X 0,94 IR 541887 washer 542724 o-ring 28,24 X 0,78 Table 12.1 gear ring Table 12.1 pinion gear Table 12.1 idler gear 923095 needle bearing 3 X 5 X 7 Table 12.1 planet carrier Table 12.1...
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Page 40: Gearing 70 Nm - 90 Nm
12.2 Gearing 70 Nm – 90 Nm 10.3 Lubricants, page 30 See 12.3 Angle attachments, page 42 Table 12.2 Type 47BAYB70P4 47BAYPB70P4 942005PT 541279 943451PT 543456 – 47BAYB70P4B 47BAYPB70P4B 47BAYB90P4 47BAYPB90P4 942001PT 541278 943452PT 543459 800146 47BAYB90P4B 47BAYPB90P4B P2291BA | 2020-05 Apex Tool Group... - Page 41 Index Order no Quan- Description Dimension tity 800116 circlip 25,98 X 0,94 IR 541887 washer 542724 o-ring 28,24 X 0,78 942193PT gear ring 541899 pinion gear 541894 idler gear 923095 needle bearing 3 X 5 X 7 542230 planet carrier 541888 needle roller 541894...
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Page 42: Angle Attachments
12.3 Angle attachments For type Order no. Code Vision 47BA(…)15(…)P3L 937017PT AB28P3 3/8" with pin lock 47BA(…)21(…)P3L 47BA(…)28(…)P3L 47BA(…)15(…)P3BL 944205 AB28P3B 3/8" with ball lock 47BA(…)21(…)P3BL 47BA(…)28(…)P3BL 47BA(…)35(…)P3L 937022PT AB38P3 3/8" with pin lock 47BA(…)35(…)P3BL 944208 AB38P3B 3/8" with ball lock 47BA(…)48(…)P3L 937027PT AB51P3... -
Page 43: Use With Reaction Bar 1/2" Hexagonal
12.4 Use with reaction bar 1/2" hexagonal Index Order no. Quan- Description Dimension tity B132Z Metering screw B129J Metering Screw 541206 Bucking bar collar 541207 Key splined 942004PT Threaded ring AWG18 Reaction bar 1/2“ 541169 Ring a. ) Recommended spare part for every 5 tools b. -
Page 44: Tool Holder
12.5 Tool holder Table 12.3 Order no. IrDA For Tool (…) 935290 × from 935292 935303 935170 917735 47BA(…)50(…) 935395 – – – – 935999 × 935942 935303 935170 917735 47BA(…)70(…) 935998 – – – – Index Order no. Quantity Description Dimension S900983... -
Page 45: Technical Data
13 Technical Data 13.1Dimensions 15 Nm–65 Nm • LiveWire 2 • Platform Measure in mm 47BAYPB15P3L 47BAYPB21P3L 47BAYPB28P3L shown with 26 V battery and scanner 52.7 67.9 14.5 4kt. 3/8" 35.3 133.1 94.9 Ø28.5 80.5 47BAYPB35P3L shown with 26 V battery 4kt. - Page 46 Type Height Additional 26 V 44 V 26 V 44 V 26 V 44 V height TAG/ Scan- TAG/Scanner 47BAYPB15P3(B)L 47BAYPB21P3(B)L 140,8 47BAYPB28P3(B)L 16,9 47BAYPB35P3(B)L 143,1 47BAYPB48P3(B)L 155,6 47BAYPB65P4(B)L 157,6 70 Nm–90 Nm • LiveWire 1 • Standard • Platform Measure in mm 150.2...
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Page 47: Performance Data
Dimension of tool holder 935999 / 935998 (optional) 13.2 Performance data 15 Nm–65 Nm • LiveWire 2 Type Recommended Idling Idling Screw Weight Calibration data torque range speed speed size with- Torque Angle pulses Battery PM48/ (nominal) (Resolver) pack 26 V Battery pack 44 V 1 degrees... -
Page 48: Electrical Data
13.3 Electrical Data 13.3.1Output stage servo electronics Features Data Sensitivity -95 dBm (typ. @ EIRP Features Data 2,4 GHz) Nominal motor phase cur- 8 A peak value, sine -89 dBm (typ. @ EIRP rent 5 GHz) Rated output 150 VA Standards Europe (RED) Maximum power... -
Page 49: Service
If service is required to change the torque transducer, the screw electronic system or if a recalibration is required, please send the Cleco tool to Sales & Service Center. This will ensure that after the service work, any required calibra- tion data update is carried out properly. - Page 50 POWER TOOLS SALES & SERVICE CENTERS Please note that all locations may not service all products. Contact the nearest Cleco® Sales & Service Center for the appropriate facility to handle your service requirements. Sales Center Service Center NORTH AMERICA | SOUTH AMERICA...
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