Cleco 48EAE51P3 Instruction Manual

Cleco 48EAE51P3 Instruction Manual

48eae series electric hand-held nutrunner

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Instruction Manual
P2144BA/EN
2014-08
48EAE...P...
Electric hand-held nutrunner
For additional product information visit our website at http://www.apextoolgroup.com

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Summary of Contents for Cleco 48EAE51P3

  • Page 1 Instruction Manual P2144BA/EN 2014-08 48EAE…P… Electric hand-held nutrunner For additional product information visit our website at http://www.apextoolgroup.com...
  • Page 2 Notes on this Instruction Manual The original language of this Instruction Manual is German. This Instruction Manual is intended for any per- sons working with this tool without carrying out adjustment work with the nutrunner control. The Instruction Manual has the following purposes: •...
  • Page 3 Symbols in graphics: Identifies movement in one direction. Identifies function and force. Disclaimer: Apex Tool Group reserves the right to modify, supplement or improve this document or the product without prior notice. This document may not be reproduced in whole or in part in any way, shape or form, or copied to another natural or machine-readable language or to a data carrier, whether electronic, mechanical, opti- cal or otherwise, without the express permission of Apex Tool Group.
  • Page 4 P2144BA/EN 2014-08 2144a-en_Deckblatt.fm, 09.09.2014...
  • Page 5: Table Of Contents

    Contents Safety Illustrated Safety Instructions ..................7 Safety Instructions....................... 8 Operator training ....................... 10 Designated use ......................10 Standards ........................10 Noise and Vibration ....................10 Items supplied Transport ........................11 Ambient Conditions Product Description General Description....................11 Operation and functional elements................12 Accessories Initial Operation Use of reaction bar ....................
  • Page 6 Disposal P2144BA/EN 2014-08 P2144BA-EN_2014-08_48EAE_P3_P4IVZ.fm, 09.09.2014...
  • Page 7: Safety

    Safety Safety  These safety instructions must be accessible to all operators and other persons who have contact with the tool.  Comply with the warning labels on the tool. Illustrated Safety Instructions Warning notes are identified by a signal word and a pictogram: •...
  • Page 8: Safety Instructions

    Safety Safety Instructions WARNING! Read all safety instructions marked with the symbol and all other instructions. Failure to comply with safety instructions and other instructions could result in electric shocks, burns and/or serious injuries. Keep all safety notes and instructions for tool will increase the risk of an electric future reference.
  • Page 9: Additional Safety Instructions

    Safety General Safety Instructions for f) Wear suitable clothing. Do not wear loose clothing or jewelery. Keep hair, Electric Tools – Service clothing and gloves away from moving a) Only have your electric tool repaired by a parts. Loose clothing, jewelery or long qualified specialist and only using origi- hair could get caught up in moving parts.
  • Page 10: Operator Training

    Safety Operator training  The fastening system and the electric tool may only be connected, adjusted or used by suitably quali- fied and trained persons.  The electric tool must only be repaired by authorized technicians from the Apex Tool Group. ...
  • Page 11: Items Supplied

    Items supplied Items supplied Check shipment for transit damage and ensure that all items have been supplied: 1 48EAE 1 This Instruction Manual 1 Installation declaration 1 Test Calibration Certificate 1 MCS Transport Transport and store in the original packaging. The packing is recyclable. Ambient Conditions Storage Temperature Ambient Temperature...
  • Page 12: Operation And Functional Elements

    Product Description Operation and functional elements Item Designation Illuminated ring LED display Connection of power supply with AirLB connector (see product catalog for tool cable) Start button Reverse switch 4.2.1 Illuminated ring LED display (description serves only as example, function depends on software) Operating status display and the result of the last rundown procedure: Operating status Green continuous light...
  • Page 13: Accessories

    Accessories Accessories Tool holder Start lever extension Order no. 941293 Order no. S387710 (1 set = 2× V-shape) Tool cable Protection, cable Refer to product catalog 1.4 m: Order no. 961265PT 2.5 m: Order no. 961268PT Angle attachment protection 38 Nm: Order No. 937705PT 51 Nm: Order No.
  • Page 14: Servicing

    Servicing Servicing CAUTION! Danger of injury through unintentional activation – prior to servicing 48EAE disconnect power supply. Service schedule Only qualified and trained specialists are to perform servicing work on this tool. Regular service reduces operating faults, repair costs and downtime. In addition to the following service schedule, implement a safety-related maintenance program that takes the local regulations for repair and maintenance for all operating phases of the tool into account.
  • Page 15: Prevent Uncontrolled Electrostatic Discharge

    Troubleshooting Prevent uncontrolled electrostatic discharge NOTE Electrostatically sensitive component. Note handling instructions. The electronic assemblies of the tool can be destroyed or damaged by electrostatic discharge (ESD). This can lead to immediate failure, or to malfunctions at a later date. To prevent damage when repairing the tool, make sure that there is a potential equalization between the person and the tool.
  • Page 16 Troubleshooting Problem Possible cause Measure Tool switches off prema- Operator releases start switch before Make sure that the operator keeps  turely the control stops the tool the start switch pressed throughout the entire sequence. The fastening time exceeds the stan- Increase the fastening time ...
  • Page 17 Spare parts Spare parts Always use only original Cleco spare parts. Failure to comply with this instruction can result in decreased performance and an increased need for maintenance. Installing spare parts from other man- ufacturers will void all manufacturer's warranties P2144BA/EN 2014-08 2144d-en_Ersatzteile.fm, 09.09.2014...
  • Page 18: Spare Parts Handle

    Spare parts Handle Models 48EA(E)38(--) 48EA(E)51(--) 48EA(E)61(--) 48EA(E)85(--) 48EA(E)120(--) 48EA(E)175(--) 48EA(E)230(--) P2144BA/EN 2014-08 2144d-en_Ersatzteile.fm, 09.09.2014...
  • Page 19 Spare parts 1)Order no. 2)Quantity 3)Recommended spare part for every 1 - 5 tools 4)Dimension P2144BA/EN 2014-08 2144d-en_Ersatzteile.fm, 09.09.2014...
  • Page 20: Motor

    Spare parts Motor Models 48EA(E)38(--) 48EA(E)51(--) 48EA(E)61(--) Transducers cannot be exchanged – see 11 Recalibration, page 31 Models 48EA(E)85(--) 48EA(E)120(--) 48EA(E)175(--) 48EA(E)230(--) P2144BA/EN 2014-08 2144d-en_Ersatzteile.fm, 09.09.2014...
  • Page 21 Spare parts 1)Order no. 2)Quantity 3)Recommended spare part for every 1 -5 tools 4)Dimension TAB 9.2 Index 48EA(E)38(--) 48EA(E)85(--) 48EA(E)51(--) 48EA(E)120(--) 48EA(E)61(--) 48EA(E)175(--) 48EA(E)230(--) 207340 207341 P2144BA/EN 2014-08 2144d-en_Ersatzteile.fm, 09.09.2014...
  • Page 22: 2-Stage Gearing

    Spare parts 2-stage gearing Models 48EA(E)38(--) 48EA(E)51(--) 48EA(E)61(--) See 7.2 Lubricants, page 14 P2144BA/EN 2014-08 2144d-en_Ersatzteile.fm, 09.09.2014...
  • Page 23 Spare parts 1)Order no. 2)Quantity 3)Recommended spare part for every 1 -5 tools 4)Dimension TAB 9.3 Index 48EAE38P3 48EAE51P3 48EAE61P3 541894 (17) 541897 (20) 541897 (20) 542230 542233 542233 542079 542099 542099 P2144BA/EN 2014-08 2144d-en_Ersatzteile.fm, 09.09.2014...
  • Page 24: 2-Stage Gearing

    Spare parts 2-stage gearing Models 48EA(E)85(--) 48EA(E)120(--) See 7.2 Lubricants, page 14 P2144BA/EN 2014-08 2144d-en_Ersatzteile.fm, 09.09.2014...
  • Page 25 Spare parts 1)Order no. 2)Quantity 3)Recommended spare part for every 1 -5 tools 4)Dimension TAB 9.4 Ref. 48EA(E)85(--) 48EA(E)120(--) 542333 542332 541474 (17) 541475 (21) 541279 541278 P2144BA/EN 2014-08 2144d-en_Ersatzteile.fm, 09.09.2014...
  • Page 26: 3-Stage Gearing

    Spare parts 3-stage gearing Models 48EA(E)175(--) 48EA(E)230(--) See 7.2 Lubricants, page 14 P2144BA/EN 2014-08 2144d-en_Ersatzteile.fm, 09.09.2014...
  • Page 27 Spare parts 1)Order no. 2)Quantity 3)Recommended spare part for every 1 -5 tools 4)Dimension TAB 9.5 Ref. 48EA(E)175(--) 48EA(E)230(--) 542327 542331 541472 (14) 541473 (17) 542531 542478 P2144BA/EN 2014-08 2144d-en_Ersatzteile.fm, 09.09.2014...
  • Page 28: Angle Attachment

    Spare parts Angle attachment 48EA(E)38(--) 48EA(E)51(--) 48EA(E)61(--) Models 48EA(E)85(--) Type Order no. 48EA(E)120(--) 48EAE38P3 AE38P3 937021PT 48EA(E)175(--) 48EAE51P3 AE51P3 937026PT 48EA(E)230(--) 48EAE61P3 AE61P3 937031PT 48EAE85P4 AE85P4 937776PT 48EAE120P4 AE120P4 up to serial no. 709579: 936907PT AE120P4 illustrated from serial no.
  • Page 29: Technical Data

    Technical data Technical data 10.1 Dimensions 48EAE38P3 48EAE51P3 48EAE61P3 P2144BA/EN 2014-08 2144g-en_TechnDaten.fm, 09.09.2014...
  • Page 30 Technical data 48EAE85P3 48EAE120P4 48EAE175P6 48EAE230P6 P2144BA/EN 2014-08 2144g-en_TechnDaten.fm, 09.09.2014...
  • Page 31: Performance Data

    10.9 (nominal) (Resolver) ft.lbf (Nm) ft.lbf (Nm) ¹ degrees max. min. 48EAE38P3 28 (38) 5.9 (8) 1175 1.85 47.255 72.4181 48EAE51P3 37.6 (51) 8.1 (11) M10.8.8 1.90 71.663 102.1868 48EAE61P3 45 (61) 9.6 (13) M10.8.8 1.92 82.436 117.5483 48EAE85P4 62.7 (85) 12.5 (17)
  • Page 32 Disposal Disposal CAUTION! Injuries and environmental damage from improper disposal. Components and auxiliary materials of the tool pose risks to the health and the environment. Catch auxiliary materials (oils, greases) when drained and dispose of them properly.  Separate the components of the packing and segregate the different materials before disposing of ...
  • Page 34 Sales & Service Centers Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements. Detroit, MI Seattle, WA England India Apex Tool Group Apex Tool Group Apex Tool Group GmbH &...

Table of Contents