Cleco 47BAB15AM3 Instruction Manual
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Cleco 47BAB15AM3 Instruction Manual

Cordless ec angle nutrunner. 47ba...b series; 47baw series; 47bax series; 47bar series; 47baf series
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47BA...B...
Cordless EC angle nutrunner
EN
Series
47
Power
B – Battery
Tool Style
A – Angle
Feature 1 (Data Transmission)
– IrDA
F – RF915MHz
R – RF868 MHz
W – WLAN: WEP, WPA
X – WLAN: WEP, WPA/WPA2, 802.1x
For additional product information visit our website at http://www.cooperpowertools.com
N O R T H A M E R I C A (N A)
Cooper Power Tools
P.O. Box 1410
Lexington, SC 29071-1410
47 B
A ... ... B ... AM3
Retain for future reference!

Instruction Manual

P1891E/EN
AM3 – Square 3/8"
Feature 2 (Scanner)
S – Barcode Scanner
E U R O P E (E U)
Cooper Power Tools GmbH & Co. OHG
Postfach 30
D-73461 Westhausen, Germany
09/07
Attachment
Max. Torque
15 –- 15 Nm
21 – 21 Nm
28 – 28 Nm
35 – 35 Nm
50 – 50 Nm
Battery
B – 26 V
– None

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Summary of Contents for Cleco 47BAB15AM3

  • Page 1: Instruction Manual

    Instruction Manual P1891E/EN 09/07 47BA…B… Cordless EC angle nutrunner 47 B A … … B … AM3 Series Attachment AM3 – Square 3/8" Power Max. Torque B – Battery 15 –- 15 Nm 21 – 21 Nm 28 – 28 Nm 35 –...
  • Page 2 For this Instruction Manual This Instruction Manual is intended for all persons who work with this tool but do not do any pro- gramming work. The Instruction Manual • provides important notes for safe and effective use. • describes the function and operation of the cordless EC angle nutrunner. •...

  • Page 3: Table Of Contents

    Contents Safety Warnings and notes ................5 Basic requirements for safe working practices ........6 Operator training................... 6 Personal protective equipment ............. 6 Designated use..................7 Codes and standards................7 Noise and vibration ................8 Scope of supply, transport and storage Items supplied..................
  • Page 4 Lubricants ................... 37 Disassembling gear ................37 Removing angle attachment 935313 ..........38 Installing angle attachment 935313 ............ 39 Troubleshooting Spare parts Handle ....................48 Servo bar, LCD bar & trigger components.......... 50 Motor....................52 Gear + angle attachment ..............54 Angle attachment 935313..............

  • Page 5: Safety

    Safety Safety Warnings and notes Warning notes are identified by a signal word and a pictogram: • The signal word describes the severity and the probability of the impending danger. • The pictogram describes the type of danger. WARNING! Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

  • Page 6: Basic Requirements For Safe Working Practices

    Safety Basic requirements for safe working practices You should read all instructions. Nonobservance of the instructions below may result in electrical shock, burns and serious injuries. CAUTION! Work area Ensure there is enough space in the work area. Keep the work area clean. Electrical safety Protect the 47BA from rain and moisture.

  • Page 7: Designated Use

    Safety Designated use The 47BA is designed exclusively for fastening and releasing threaded fasteners. The communication with the controller TMEB-200 / TMEB-COM / TMEC is allowed only over the following interface ports: Types Communications IrDA interface port of the tool holder, order no. 935290 47BAW...

  • Page 8: Noise And Vibration

    Scope of supply, transport and storage 1.6.4 Data transmission WLAN EN 50371:2002 EN 301489-17 V1.2.1 EN 300328 V1.6.1 FCC Part 15.247 / RSS-210 868 MHz EN 301489-3 V1.4.1 EN 50371:2002 EN 300220 V1.1.1 915 MHz FCC Part 15.249 / RSS-210 1.6.5 Barcode scanner •...

  • Page 9: Transport

    Scope of supply, transport and storage Transport Transport and store the 47BA in the original packaging. The packaging is recyclable. Storage For short-term storage and for protection against damage. Place the 47BA in the tool holder. For storage longer than 100 hours Disconnect battery from the 47BA.

  • Page 10: Product Description

    Scope of supply, transport and storage Product description General description • Sturdy, brushless motor with resolver. Shutoff is torque/angle-controlled. • LCD display with information on status, torque and angle. • Green OK and red NOK LED display provides information on the current fastening result. •...

  • Page 11: Operation And Functional Elements

    Scope of supply, transport and storage Operation and functional elements This chapter describes operational and functional elements and their tasks in the order of their respective item nos. 1 <F2> 1 <F1> Item Designation Function keys <F1>, <F2> LED display Start button Reverse switch IrDA (infrared interface port)
  • Page 12 Scope of supply, transport and storage 3.2.1 Function keys Left function key <F1> • Confirm error message Press once. Programmable: Depending on how the key is programmed, actions can be carried out by pressing it briefly. • Exit menu Press for two seconds. Right function key <F1>...

  • Page 13: Reverse Switch

    Scope of supply, transport and storage 3.2.3 Start button The start button has 3 functions (Standard for TMEB-200 / TMEC): • It activates the LED lighting. Press the start button halfway down and hold it. • It starts the motor, the LED light goes out. Press the start button all the way down.
  • Page 14 Scope of supply, transport and storage 3.2.7 LED lighting LED lighting make it possible to quickly find the screw point. 3 different activation methods are possible. Define the method by programming the TMEB-200 / TMEB-COM / TMEC correspondingly: • Activation by pressing the start button halfway down (3.2.3 Start button, page 13). •...
  • Page 15 Scope of supply, transport and storage Barcode not necessary as release for further rundowns From the Scanner tool menu, select Read barcode. Press the start button on the tool; this activates the barcode scanner. The successful scan is acknowledged by an acoustic signal. Press the start button on the tool again;...

  • Page 16: System Overview - Optional Accessories

    Scope of supply, transport and storage System overview – optional accessories Alternatives Item Designation TMEB-200 / TMEC – Controller for electric nutrunner Access point – Order no. 543995 (NA) Order no. 961323 (EU) Tool series 47BA Tool holder Order no. 935290 – with IrDA interface, RS232 connection cable Order no.

  • Page 17: Before Initial Operation

    WARNING! Electrical shock, overheating or leakage of corrosive liquid from the battery can occur when using incorrect chargers or batteries. Use only original CLECO batteries and chargers. They are designed for use together. NOTE With proper use, the battery can be charged at least 800 (60% capacity) times.

  • Page 18: Replacing The Battery

    Before initial operation Replacing the battery Inserting the battery Insert the battery into the tool guide until the catches securely engage. Fig. 4-1: Removing the battery Press the catches together and pull the battery out of the handle. Fig. 4-2: P1891E/EN 09/07 91b_1_5 en bedingt.fm, 24.09.2007...

  • Page 19: First Operation

    First Operation First Operation Carrying out the rundown Make sure that the battery is securely installed before operating the 47BA. The 47BA is now ready for use. After you press and release the start button, the LCD display reads Ready. Types with wireless transmission continuously communicate with the controller.
  • Page 20 First Operation P1891E/EN 09/07 91b_1_5 en bedingt.fm, 24.09.2007...

  • Page 21: Lcd Display

    LCD display LCD display The LCD display on the tool is divided into the result display, status display, operating menu and system error messages. Result display The LCD display consists of a three lines, each with 6 characters, to display the status, torque and angle. The result display is updated after the T 12.00 rundown ends.

  • Page 22: Status Display

    LCD display Status display The status display is divided into the "Standard" and "Linking" modes. "Standard" is selected if "Linking" is not enabled on the TMEB-200 / TMEB-COM / TMEC (see Advanced Applica- tion Builder\Linking). The application is selected at the Run Screen or via the App. selec- tion inputs.
  • Page 23 LCD display Error in last data synchronization with the TMEB-200 / TMEB-COM / TMEC. Sync Synchronize the tool with the TMEB-200 / TMEB-COM / TMEC again. Error Tool has not yet been synchronized with a TMEB-200 / TMEB-COM / TMEC. Tool Carry out initial synchronization of the tool with the TMEB-200 / TMEB-COM / TMEC.

  • Page 24: Operating Menu

    LCD display Linking disabled. Linkin Synchronize the tool with the TMEB-200 / TMEB-COM / TMEC. locked Sync Operating menu 6.3.1 General The operating menu on the tool is divided into a main menu and submenus. You can navigate through the menus using the two function keys below the LCD display. In the following descrip- tion, <F1>...
  • Page 25 LCD display 6.3.2 Structure Main Administration Administration Diagnostics Date / Time Set position Counter display Scanner Serial number RF settings Software version Back Emergency strategy Back Diagnostics TQ calibration TQ measurement Angle encoder Voltages Speed Back Set position Next position Reset linking Back Scanner...
  • Page 26 LCD display 6.3.3 Main menu Administration – General items such as Date/Time, Counter display, etc. >Main Admini strati Diagnostics – Diagnostic functions for the tool. >Main Diag- nostic Position – Selects the position to be used next. >Main Posi- tion Scanner –...
  • Page 27 LCD display Software version on controller board Vers. Displays the installed software version. V1.00. Software version on servo Servo Displays the installed software version.Displays the installed software version. V:T108 N00015 NOTE The emergency strategy can activated only if Emergency Strategy has been enabled on the TMEB-200 / TMEB-COM / TMEC under Advanced Application Builder\System settings.
  • Page 28 LCD display 6.3.5 Diagnostics submenu TQ calibration Cal OK This test function cyclically recalibrates the system with the values used immedi- K 1.11 ately before the start of a rundown. For this, the tool must not be tensioned! O 0.00 First line: Calibration test and status.
  • Page 29 LCD display Speed Speed The start button starts the tool at the maximum speed. Rpm466 Second line: Current output shaft speed. T 0.02 Third line: Current torque. Rotational speed measurement is based on the angle information of the resolver. If you release the start button, the tool stops. As a safety function the torque is monitored by the tool transducer.
  • Page 30 LCD display 6.3.8 WLAN wireless transmission submenu – only for types of the 47BAW… / 47BAX… series The WLAN RF settings submenu shows the settings being used. If no actions are carried out, the menu is automatically exited after 60 seconds. Programming the RF settings for WLAN data transmission is described in the programming manual of the TMEB-200 / TMEB-COM / TMEC.
  • Page 31 LCD display 6.3.9 868/915 MHz wireless transmission submenu – only for types of the 47BAR…, 47BAF… series The 868/915 MHz RF settings submenu shows the settings being used. If no actions are carried out, the menu is automatically exited after 60 seconds. Programming the RF settings is described in the TMEB-200 / TMEB-COM / TMEC programming manual.

  • Page 32: System Error Messages

    LCD display Displays the tool ID and allows you to configure settings. Tool You can select a tool ID from 1 – 4. <F1>: Activate a lower network ID. <F2>: Activate a higher network ID. Press the start button or <F2> longer than 2 seconds to accept the select and display the next menu item.
  • Page 33 LCD display Speed specification from the measuring board to the servo is faulty. Servo Remove the battery and then re-insert it. If this does not help: Error Return tool to manufacturer for repair. Too much power is being demanded from the tool. Servo Switch the tool off for a time so that it can cool down.
  • Page 34 LCD display Warns that battery is running low. Recharge battery or replace it with one that is already charged. voltag warnin The rundown counter could not be read or written to. Tool Return tool to manufacturer for repair. Error Counte Tool memory could not be read.

  • Page 35: Maintenance

    Maintenance Maintenance Cleaning instructions For tools with a built-in barcode scanner, the window must be free of dirt. Clean it regularly—or immediately, if it becomes dirty—using a damp cloth and a conventional window cleaner. Do not use acetone for cleaning. A dirty window may make it impossible to read barcodes.

  • Page 36: Service Schedule

    Maintenance Service schedule Regular maintenance reduces operating faults, repair costs and downtime. In addition to the fol- lowing service plan, implement a safety-related maintenance program that takes the local regula- tions for repair and maintenance for all operating phases of the tool into account. CAUTION! Danger of injury due to unintentional activation –...

  • Page 37: Lubricants

    Maintenance Lubricants For smooth function and a long service life, use of the correct grease types according to the table is essential. Grease lubricants according to DIN51502 /ISO3498 Order no. Packing unit 51502 Lubricants, Corning Inc. [ kg ] Special Aralub Energrease GA 0 EP...

  • Page 38: Removing Angle Attachment 935313

    Maintenance Removing angle attachment 935313 (29) (29) 15 ohne 22 / 23 (29) Index: See 9 Spare parts, page 47; 9.8 Fixture order list for angle attachment 935313, page 62 P1891E/EN 09/07 91d_Wartung en.fm, 24.09.2007...

  • Page 39: Installing Angle Attachment 935313

    Maintenance Installing angle attachment 935313 Drive spindle (29) Bevel gear spindle (29) (29) Index: See 9 Spare parts, page 47; 9.8 Fixture order list for angle attachment 935313, page 62 P1891E/EN 09/07 91d_Wartung en.fm, 24.09.2007...
  • Page 40 Maintenance Bevel gear and drive spindle in angle attachment 10 - 14 Nm 7,4 - 10,4 lbf.ft (29) 18 22 Nm 13,3 16,3 lbf.ft Loctite #242 Index: See 9 Spare parts, page 47; 9.8 Fixture order list for angle attachment 935313, page 62 P1891E/EN 09/07 91d_Wartung en.fm, 24.09.2007...

  • Page 41: Troubleshooting

    Troubleshooting Troubleshooting Problem Possible cause Action General – Tool Tool does not start if Backoff speed parame- Adjust the backoff speed value in the Standard reverse switch is active. ter is set to 0 rpm. Application Builder screen of the controller. Tool light not active.
  • Page 42 Troubleshooting Problem Possible cause Action WLAN data communication between controller and tool No WLAN IP address of tool is not Check in the Communication/Tool screen of communication entered correctly on the the controller that the IP address of the tool is between controller and controller.
  • Page 43 Troubleshooting Problem Possible cause Action 868 MHz data communication between controller and tool No serial communica- Wrong serial cable is Use a null modem cable (crossed). tion is possible used. between the controller Wrong port is selected In the Communication/Tool screen of the con- and the base station.
  • Page 44 Troubleshooting Problem Possible cause Action 868 MHz data communication between controller and tool No Ethernet communi- Wrong Ethernet cable A crossover cable is required if the base sta- cation is possible is used. tion is directly connected to the controller. If the between the controller base station is connected to a switch, a stan- and the base station.
  • Page 45 Troubleshooting Problem Possible cause Action 868 MHz data communication between controller and tool RF communication is Distance between base If channel 1 is selected, the distance can be up to partly interrupted. station and tool is too 30 m. If channel 2 or 3 is selected, the distance great.
  • Page 46 Troubleshooting Problem Possible cause Action Barcode scanner on tool Barcode is not read. Barcode scanner win- Clean the window by using a damp cloth and a dow is not clean. conventional window cleaner. Barcode type is dis- In the Communication/Part-ID screen, check abled by parameter set- that parameter Barcode Type is set to the ting.
  • Page 47 Spare parts Note Use only original CLECO spare parts. Failure to comply can result in reduced power and increased service requirements. If spare parts not manufactured by us are installed, the tool manufacturer is entitled to deny any warranty claims.

  • Page 48: Spare Parts Handle

    Spare parts Handle NOTE: DO NOT OPEN! Shown for reference only 1,2 - 1,6 Nm 0.9 - 1.2 lbf.ft Loctite #242 931030 SW 2,5 2,7 - 2,9 Nm 1.9 - 2.0 lbf.ft Loctite #242 913947 SW 3 9 10 0,9 - 1,0 Nm 0.6 - 0.7 lbf.ft Loctite #242 931030 SW 2,5...
  • Page 49 Spare parts For information only. These parts are not user serviceable. Refer to Section 11 Service. Index Description accupack cap screw cap screw holding angle adapter accu asm. adapter asm. measuring system asm. flat flexible cable asm. cap screw retaining washer handle asm.

  • Page 50: Servo Bar, Lcd Bar & Trigger Components

    Spare parts Servo bar, LCD bar & trigger components NOTE: DO NOT OPEN! Shown for reference only 1,1 - 1,3 Nm 0.8 - 1.0 lbf.ft 1 - 1,25 Nm TX 10 0.7 - 0.9 lbf.ft TX 08 1,1 - 1,3 Nm 0.8 - 1.0 lbf.ft TX 10 26 (6 Pin)
  • Page 51 Spare parts For information only. These parts are not user serviceable. Refer to Section 11 Service. Index Description servo bar actuator plate centre plate holding retaining washer raised countersunk head screw handle sleeve asm. LCD window cover o-ring o-ring card LCD asm. raised countersunk head screw raised countersunk head...

  • Page 52: Motor

    Spare parts Motor NOTE: DO NOT OPEN! Shown for reference only 47 54 Nm 34,5 40 lbf.ft Loctite #242 933339 Ø 4 1,8 - 2,4 Nm 1.3 - 1.8 lbf.ft Loctite #242 931030 SW2,5 P1891E/EN 09/07 91f_Ersatzteile en.fm, 24.09.2007...
  • Page 53 Spare parts For information only. These parts are not user serviceable. Refer to Section 11 Service. Index Description union nut tension sleeve electric motor pinion gear adapter shaft spring washer motor housing asm. cover segment countersunk screw light housing LED asm. circlip 2) Quantity P1891E/EN 09/07...

  • Page 54: Gear + Angle Attachment

    Spare parts Gear + angle attachment 47BA…15AM3 935263 542722 541899 541894 542233 541888 541897 923095 542099 935313 – – 47BA…21AM3 935262 542722 – 541893 542231 541888 541894 923095 542079 935313 – – 47BA…28AM3 935261 542722 – 541893 542232 541888 541897 923095 542099 935313 –...
  • Page 55 Spare parts Index • Description 800116 circlip 25,98X0,94 IR 541887 washer 542724 o-ring 28,24X 0,78 gear ring 1 pinion gear 6 idler gear 923095 6 needle bearing 3,X5,X 7, planet carrier 6 needle roller 6 idler gear 6 needle bearing planet carrier 502983 thrust washer...

  • Page 56: Angle Attachment 935313

    Spare parts Angle attachment 935313 912724 912724 Assembly / disassembly see 7.5 Removing angle attachment 935313, page 38 7.6 Installing angle attachment 935313, page 39 9.8 Fixture order list for angle attachment 935313, page 62 P1891E/EN 09/07 91f_Ersatzteile en.fm, 24.09.2007...
  • Page 57 Spare parts Index • Description 504970 o-ring 7,65X1,78 934023 threaded ring 934035 2 ball bearing 10,X 22,X 6, 934021 sleeve 934027 2 needle bearing 12,7 X 19,05X12,7 933792 bevel gear set 915064 ball bearing 12,X 24,X 6, 933892 1 drive spindle asm. 26989 plug 9D6481...

  • Page 58: Angle Attachment 525943

    Spare parts Angle attachment 525943 Always replace <15> and <16> as a set 541444 541444 54 – 68 Nm 40 – 50 lbf.ft 31,75 (1.25”) Loctite #242 7.3 Lubricants, page 37 P1891E/EN 09/07 91f_Ersatzteile en.fm, 24.09.2007...
  • Page 59 Spare parts Index • Kits Description 526483 Rubber Band 19469 Ball Bearing 10, X 26, X 8, 250497 Retaining Ring 526916 Needle Bearing 15,88X 22,21X15,88 27210 Grease Fitting 800170 Needle Bearing 7,94X 12,70X11,10 510732 Thrust Washer 513000 Retaining Ring 9,19X0,89 AR 259141 Thrust Bearing 15,93X 28,32X 2,...

  • Page 60: Tool Holder 935290 With Irda Interface Port / 935395 Without

    Spare parts Tool holder 935290 with IrDA interface port / 935395 without IrDA 935290 × 935303 935170 917735 935395 – – – – P1891E/EN 09/07 91f_Ersatzteile en.fm, 24.09.2007...
  • Page 61 Spare parts Index • Description S900983 40,X40, S900418 slot nut 935292 brace 935293 support 935294 support 935291 plug 902490 cap screw M 8X 65 locking cover IrDA-Serial Adapter dowel pin 6,X 50, 1) Order no. 2) Quantity 3) Dimensions • Recommended spare part for every 5 tools * See table, page 60 P1891E/EN 09/07...

  • Page 62: Fixture Order List For Angle Attachment 935313

    Spare parts Fixture order list for angle attachment 935313 Index Order no. Description 933450 Assembly drive spindel 933451 Punch 933453 Base 933452 Punch 933454 Assembly bevel gear 933455 Punch 933456 Base 933449 Assembyl bevel gear in angle attachment 933455 Punch 933463 Semi-monocoque pair 933458...

  • Page 63: Technical Data

    Technical data Technical data 10.1 Dimensions Without scanner With scanner Type L3 L4 Type L3 L4 47BAB15AM3 47BAWSB15AM3 47BAB21AM3 553.5 – 47BAWSB21AM3 47BAB28AM3 47BAWSB28AM3 47BAWB15AM3 47BAXSB15AM3 47BAWB21AM3 47BAXSB21AM3 47BAWB28AM3 47BAXSB28AM3 567.5 14.2 43 18 47BAXB15AM3 47BARSB15AM3 47BAXB21AM3 – – 47BARSB21AM3...
  • Page 64 Technical data Without scanner With scanner Type L3 L4 Type L3 L4 47BAB35AM3 585.5 47BAWSB35AM3 47BAWB35AM3 47BAXSB35AM3 14.2 43 18 47BAXB35AM3 – – 47BARSB35AM3 14,2 47BARB35AM3 47BAFSB35AM3 47BAFB35AM3 64,43 4kt 3/8" ø38,1 154,473 Without scanner With scanner Type L3 L4 Type L3 L4 47BAB50AM3...

  • Page 65: Dimensions Of Tool Holder (Optional)

    Technical data 10.2 Dimensions of tool holder (Optional) Fig. 10-1: Dimensions of tool holder (mm) P1891E/EN 09/07 91g_TechnDaten en.fm, 24.09.2007...

  • Page 66: Performance Data

    Torque Angle pulses Rechar Rechar (nominal) (Resolver) geable geable battery battery ¹ degrees max. min. 47BAB15AM3 1.95 2.42 47BAWB15AM3 47BAXB15AM3 2.05 2.52 47BARB15AM3 47BAFB15AM3 16.35 1.4464 47BAWSB15AM3 47BAXSB15AM3 2.10 2.57 47BARSB15AM3 47BAFSB15AM3 47BAB21AM3 1.95 2.42...

  • Page 67: Electrical Data

    Technical data Type Recommended Idling Screw Weight Calibration data torque range speed size without with Torque Angle pulses Rechar Rechar (nominal) (Resolver) geable geable battery battery ¹ degrees max. min. 47BAB50AM3 2.28 2.75 47BAWB50AM3 47BAXB50AM3 2.38 2.85 47BARB50AM3 47BAFB50AM3 57.17 3.1817 47BAWSB50AM3 47BAXSB50AM3...
  • Page 68 Technical data 10.4.3 Control electronics Features Data Rated voltage 26 V Nominal current in Active operating mode 105 mA Nominal current in Standby operating mode 95 mA Nominal current in Power-saving operating 55 mA mode Nominal current in Sleep operating mode <...
  • Page 69 Technical data 10.4.6 WLAN data transmission The WLAN data transmission functions may vary depending on the tool configuration. Series 47BAW… Features Data Standard IEEE 802.11b Safety WEP64, WEP128, WPA Range Typically up to 50 m (164’ 0.5”) Channels 1 – 11 (2.412 – 2.462 GHz) Transmission rate 15 dBm typical Sensitivity...
  • Page 70 Technical data 10.4.7 868 MHz data transmission Features Data Frequency 868 – 870 MHz Channels Band 1i (869.4 MHz – 869.65 MHz): 1 Band 1k (869.7 MHz – 870.0 MHz): 2 Modulation GFSK Output power Band 1i (869.4 MHz – 869.65 MHz): 1, 5, 10, 25 mW Band 1k (869.7 MHz –...

  • Page 71: Service

    The type-specific calibration data is saved on the integrated screw electronic system in the delivery state of the CLECO tool. If service is required to change the torque transducer, the screw electronic system or if a recalibration is required, please send the CLECO tool to Cooper Power Tools.
  • Page 72 Sales & Service Centers DALLAS, TX DETROIT, MI HOUSTON, TX Cooper Power Tools Cooper Power Tools Cooper Power Tools Sales & Service Sales & Service Sales & Service 1470 Post & Paddock 4121 North Atlantic Blvd. 6550 West Sam Houston Grand Prairie, TX 75050 Auburn Hills, MI 48326 Parkway North, Suite 200...

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