Related Manuals for SCHUNK NSR maxi 220
Summary of Contents for SCHUNK NSR maxi 220
- Page 1 Translation of Original Operating Manual VERO-S robot coupling for pallet handling NSR maxi 220 / PKL maxi 220 Translation of Assembly and Operating Manual...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 0489051 Version: 09.00 | 29/11/2022 | en...
-
Page 3: Table Of Contents
Regular Inspection of Robot and Pallet Coupling.......... 34 Troubleshooting ..................... 35 Inductive position measuring system PMI............... 36 Instructions for PMI Teaching Device .............. 36 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... - Page 4 10.3 Proximity Switches and Supply Cables for Single or Replacement Orders .. 40 11 Assembly drawings .................... 41 12 Sensors ........................ 43 13 Appendix ........................ 46 14 Translation of the original declaration of incorporation .......... 48 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051...
-
Page 5: General
Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. NOTICE Material damage! Information about avoiding material damage. 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... -
Page 6: Applicable Documents
• Data sheet positioning system PMI14V-F166-2E2-0,35M-V15-Y appendix} 13 [ / 46] The documents labeled with an asterisk (*) can be downloaded from schunk.com. 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... -
Page 7: Basic Safety Notes
• The technical data specified by the manufacturer for using the robot coupling and the pallet coupling is exceeded. 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... -
Page 8: Notes On Particular Risks
EC Machinery Directive 2006/42/EC; specifically, they must have effective technical measures to protect against potential mechanical hazards. 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... - Page 9 CAUTION Danger from noise generation Physical and mental stress by noise generation during the working process. Wear hearing protection. • 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051...
-
Page 10: Notes On Safe Operation
Avoid any unsafe manner of working. 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... -
Page 11: Holding Force And Screw Strength
09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... -
Page 12: Organizational Measures
• Wear close-fitting protective clothing and also wear long hair in a hairnet when dealing with moving components. 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... -
Page 13: Warranty
• Observance of the specified care and maintenance } 7 [ / 33] instructions Parts touching the workpiece and wear parts are not included in the warranty. 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... -
Page 14: Scope Of Delivery
Teaching device (ID 9988354) for inductive position measuring system Teaching device + power supply unit (ID 40103327) for inductive position measuring system 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... -
Page 15: Technical Data
* max. torque when fastening the clamping pin with cylindrical screw M24 – DIN EN ISO 4762/12.9 and full support on the module flat surface. 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... -
Page 16: Calculation Of Permissible Transport Load
Acceleration due to gravity m / s total pallet coupling clamping pallet transport load maximum acceleration of robot arm m / s 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... - Page 17 For every change to the technical data, a calculation must be performed. 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051...
-
Page 18: Assembly
Install the quick change pallet system carefully. Do not place any limbs into the gaps or between the clamping pallet and the machine. 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... -
Page 19: Screw Tightening Torques
Number of modules At least nominal hose width 4 mm 2, 3, 4 6 mm 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... -
Page 20: Mounting And Connection
/ application (see illustration "Mounting and connections"). Fitting screw for position orientation (1 x ) Cylinder screw (7 x) Customer-specific robot flange Mounting 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... - Page 21 OPENED / Clearance for fitting screw CLAMPED Air outlets for cleaning function Mounting and connections 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051...
-
Page 22: Unlocking Connection
G1/8" locking screw or an M6 set-screw (on the base side) (see chapter "Assembly Drawings" } 11 [ / 41]). 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... -
Page 23: Turbo Connection
• The air purge must be switched off again before the pallet coupling is locked fully in the robot module, as an air cushion can otherwise form. 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... -
Page 24: Pneumatic Circuit Diagram
(2 bar - 6 bar) volume flow > 30 l/min Blow-out air with 6 bar Pneumatic circuit diagram 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... -
Page 25: Coupling Interface
Torque pin variant II Position orientation and torque support through alignment pins and fitted bushings Torque pin version I and version II 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... -
Page 26: Pkl Maxi 220 Pallet Coupling
"Connection interface between the clamping pallet and pallet coupling" illustration. 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... - Page 27 Contact surface on robot module Centering slants for torque pin version I PKL maxi 220 pallet coupling 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051...
- Page 28 Connection interface between the clamping pallet and pallet coupling * The height of the clamping pallet must be at least 40 mm. 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051...
-
Page 29: Tolerances And Installation Conditions For Spa 80-30Rf Clamping Pins In Customer-Specific Pallet Coupling
Replacing only the clamping pin would mean that the required complete flat work surface would not be achieved at the change interface. 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... -
Page 30: Application Example For Automated Pallet Loading
The robot coupling, with the handling system, is the interface between the machine work area and pallet rack. 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... -
Page 31: Connection And Disconnection Of Transport Loads
• The operating states of the module for stationary use / application and the robot coupling must be monitored with suitable sensors to help prevent collisions and incorrect controlling. 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... - Page 32 PKL maxi 220 pallet coupling pallet systems of the clamping station Automated connection and disconnection of transport loads 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051...
-
Page 33: Maintenance And Care
Damaged or susceptible electronic components must be replaced as a precaution. 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... -
Page 34: Regular Inspection Of Robot And Pallet Coupling
They can only be started up again once the faults have been remedied, for example, by replacement of the damaged unit. 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... -
Page 35: Troubleshooting
Remove the clamping pin and clean the clamping and clamping pin are dirty faces on the clamping slides and clamping pin 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... -
Page 36: Inductive Position Measuring System Pmi
(ID 9988354) or teaching device + power supply unit (ID 40103327). The teaching device is not included in the scope of delivery. 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... - Page 37 The programming is then blocked. To re-enable programming, the sensor must be disconnected briefly from the power supply. 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051...
-
Page 38: Seal Kit And Part Lists
O-ring Ø 21 x 1 O-ring, Ø 9 x 1.5 Wearing parts - we recommend replacing when maintenance is performed 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... -
Page 39: Bill Of Material
Screw DIN EN ISO 4762 M8 x 35 Screw DIN 7984 M4 x 12 Sensor BES 516-324-EO-C-S49-00,3 (NI 32) Connection cable to position measuring system 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... -
Page 40: Proximity Switches And Supply Cables For Single Or Replacement Orders
Angular plug with supply cable W – M8 plug connection Designation ID number W 3-M8 (cable length 3 m) 301594 W 5-M8 (cable length 5 m) 301502 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... -
Page 41: Assembly Drawings
Assembly drawings 11 Assembly drawings NSR maxi 220 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... - Page 42 Assembly drawings PKL maxi 220 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051...
-
Page 43: Sensors
• Please note that the leakage current of the individual sensors is accumulative (by about 2 mA). 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... - Page 44 Protection class in accordance with DIN EN 60529: IP 68* Installation type: flush mounted Tightening torque: 8 Nm * for the round plug connection only when screwed on 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051...
- Page 45 (item 42) so that no chips can penetrate through the open change interface for the clamping system. 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051...
-
Page 46: Appendix
Appendix 13 Appendix 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... - Page 47 Appendix 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051...
-
Page 48: Translation Of The Original Declaration Of Incorporation
Person authorized to compile the technical documentation: Philipp Schräder, Address: see manufacturer's address Mengen,November2022 p.p. Philipp Schräder; Head of Engineering Design 09.00 | NSR maxi 220 / PKL maxi 220 | VERO-S robot coupling for pallet handling | en | 0489051... - Page 52 Translation of Original Operating Manual H.-D. SCHUNK GmbH & Co. Spanntechnik KG Lothringer Str. 23 D-88512 Mengen Tel. +49–7572-7614-0 Fax +49-7572-7614-1099 info@de.schunk.com schunk.com Folgen Sie uns I Follow us...
Need help?
Do you have a question about the NSR maxi 220 and is the answer not in the manual?
Questions and answers