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Smoke hollow 6500 Assembly And Operation Manual
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Smoke hollow 6500 Assembly And Operation Manual

Grill & smoker
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Conforms to ANSI STD Z21.58b-2012
OUTDOOR COOKING GAS APPLIANCE
Tools needed for assembly:
Phillips screwdriver, Pliers or Adjust-
able Wrench
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your
fire department.
Failure to follow these instructions could
result in fire or explosion which could
cause property damage, personal injury
or death.
Deluxe Outdoor
Grill & Smoker
6500
DANGER
1. Never operate this appliance unat-
tended.
2. Never operate this appliance within
10 ft (3.0 m) of any structure, com-
bustible material or other gas cylin-
der.
3. Never operate this appliance within
25 ft (7.5 m) of any flammable liquid.
4. Do not fill cooking vessel beyond
maximum fill-line.
5. Never allow oil or grease to get hot-
ter than 400°F or 200°C. If the tem-
perature exceeds 400°F (200°C) or
if oil begins to smoke, immediately
turn the burner or gas supply OFF.
6. Heated liquids remain at scalding
temperatures long after the cooking
process. Never touch cooking appli-
ance until liquids have cooled to
115°F (45°C) or less.
7. If a fire should occur, keep away
from the appliance and immediately
call your fire department. Do not at-
tempt to extinguish an oil or grease
fire with water.
Failure to follow these instructions could
result in fire or explosion which could
cause property damage, personal injury
or death.

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Summary of Contents for Smoke hollow 6500

  • Page 1 Deluxe Outdoor Grill & Smoker 6500 Conforms to ANSI STD Z21.58b-2012 OUTDOOR COOKING GAS APPLIANCE DANGER 1. Never operate this appliance unat- tended. 2. Never operate this appliance within 10 ft (3.0 m) of any structure, com- bustible material or other gas cylin- der.
  • Page 2 WARNING DANGER For Outdoor Use Only Never use the gas or charcoal grill ● (outside of any type of enclosure) for INDOOR cooking or heating Never use the grill on or in a boat or ● recreational vehicle The combustion fumes from either the gas or charcoal grill are toxic and can cause severe illness and possibly death.
  • Page 3 Read all safeguards and assembly instruc- In order to properly assemble your tions before assembling and operating smoker, you will only need two tools: your grill/smoker. Phillips head screwdriver ● Pliers or adjustable wrench ● Before assembling your new grill/smoker, (tools not included) unpack all the parts from the box.
  • Page 4 SAFETY WARNINGS 1. The installation of this grill must conform to local codes, or in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1 / NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B 149.2, or The Standard for recreational Vehicles, ANSI 119.2 / NFPA, and CSA Z240 RV Series, Recreational Vehicle Code, as Acceptable.
  • Page 5 READ ALL SAFEGUARDS AND INSTRUCTIONS THOROUGHLY! YOUR SAFETY IS VERY IMPORTANT – FAILURE TO FOLLOW PROPER PROCEDURES AND SAFEGUARDS MAY RESULT IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. DANGER DANGER Do not move the unit while it is being used. The GRILL is for outdoor use only! ●...
  • Page 6 6500 Parts List Note: For assistance, including missing or damaged parts, call toll free - 866-475-5180 from 8:30 am - 4:30 pm Central Time, Monday - Friday Hardware pack Quantity Description M6x15 Combo Truss Head Bolts, Black Nickel Plated M6x15 KEPS Combo Truss Head Bolts, Black Nickel Plated...
  • Page 7 6500 Parts List Item NO. Quantity Description Part NO. Side Burner Wire Grid Rack 1800CGS-1 Match Holder TR029 Side Burner Housing SH5000-15 “S” Hanging Hooks SH5000-01 Gas Valve Control Knobs TR037 Side Burner Assembly 1800CGS-2 HVR Cover 47183T-03 Control Panel— 4 Valves ,Electronic Ignitor and HVR...
  • Page 8 Assembly Note: Carefully cut the tape holding the carton together. Cut the carton so that it can lay flat on the ground to provide a clean surface for assembling your Grill. Remove the packing materials and all the parts from inside the Cabinet. After unpacking all the parts, check to make sure you HAVE all the parts.

  • Page 9: Table Of Contents

    Assembly Step 4: Attach LP Gas Cylinder Bottom Step 4 Support Brace Locate: The tubular Support Brace, (2) M6x15 bolts Procedure: Refer to Fig. 4 and attach the Support Brace to the INSIDE of the Left Side Front and Rear Legs using (1) M6x15 bolt at each end of the Brace.
  • Page 10 Assembly Step 7: Installing the Control Panel As- Step 7 sembly Fig. 7A Burner 2 Locate: Fig. 7A shows the inside of the Control Panel Assembly ( CP has (3) gas Burner 3 Burner 1 valves mounted on a manifold connected to the Hose, Side Burner Valve and Regu- lator assembly (HVR).
  • Page 11 Assembly Step 8 Step 8: Attaching the HVR Cover Rivnut Locate: HVR Cover and (2) M6x15 bolts Procedure: Refer to Fig. 8 and set the HVR Cover in the front corner of the Gas Grill Cabinet, so that it covers the actual HVR where it enters and exits the Cabi- net.
  • Page 12 Assembly Step 10: Attach the Side Burner Hous- Step 10 Fig.10A Locate: Side Burner Housing, (6) M6x15 bolts Procedure: Refer to Fig. 10A, Screw in the (2) M6x15 bolts into the top (2) holes in the left side legs of the ”...
  • Page 13 Assembly Step 11: Assemble the Side Burner Gas Step 11 Fig.11A Burner Unit Locate: (1) Side Burner Housing ( already attached to the Cabinet), Hose, Valve and Regulator Assembly (HVR), Igniter with wire, Burner assembly, (2) M4x8 screws. Procedure: Refer to Fig. 11A – Pick up the HVR and Fig.11B hold the Gas Valve in your hand and UN- SCREW the (2) M4x6 screws.
  • Page 14 Assembly Step 12: Assemble the Side Burner Gas Fig.12 Step 12 Burner Unit Locate: Side Burner Wire Grid Rack and (3)”S” Hooks. Procedure: Refer to Fig.12.And position the Side Burner Wire Grid Rack in place, over the burner, and into the (3) holes .Hang the (3) “S” Hooks onto the side as shown.
  • Page 15 Assembly Step 15: Attach the Firebox to the Step 15 Charcoal Grill Side Fig.15A Locate: Assembled Firebox and Right Side of the Charcoal Grill, (6)M6X15 KEPS bolts Procedure: Refer to Fig. 15A and screw (5) M6x15 KEPS bolts into the (5) threaded holes in ”...
  • Page 16 Assembly Step 16 Step 16: Installing the Charcoal Tray Fig. 16A Lifting System Locate: Charcoal Tray Lift System Lift Handle, (2) Short Hinge Pins and (2) “R” Clips and (4) M6X15 bolts . Fig. 16B Procedure: Refer to Fig.16A.Using (4) M6X15 bolts to fix the Charcoal Tray Lifting System.
  • Page 17 Assembly Step 17 Step 17: Assembling the Gas Grill Fig. 17A Grease Tray and Removable Grease Locate: Grease Tray and Removable Grease Cup Procedure: Position the drain hole in the grease tray Grease Tray to be toward the front of the grill. Fig.
  • Page 18 Assembly Step 18: Installing the windscreen Step 18 Fig. 18A Locate: Windscreen, Left Bracket, Right Bracket, (2) Hinge Assemblies of gas grill, (2) Hinge Assemblies of charcoal grill, (4) M5X10 bolts, (6) M6X10 bolts, (8) M6X35 bolts Fig. 18B Procedure: Refer to Fig.18A, attach the Windscreen and left/right bracket as shown using (4) M5x10 bolts.

  • Page 19: Fig. 20

    Assembly Gas Grill lid Step 19: Assembling the Gas Grill Step 19 Fig. 19A Locate: The Gas Grill Lid, (1) Heat Indica- tor, (1) Lid Handle, (2) M6x15 bolts, (4) M6X35 Bolts Procedure: Refer to Fig. 19A and unscrew the nut from the Heat Indicator stem.
  • Page 20 Assembly Step 21: Assemble Smoke Stack and Step 21 Charcoal Grill Lid Locate: Smoke Stack Assembly, Charcoal Grill Lid, Smoke Stack Lid, (6) M6x15 bolts, (4) M6 KEPS nuts, (1) small spring, (1) M6 Fig. 21A Fig. 21B Cap nut, (1) Heat Indicator, (1) Lid handle, (4) M6X35 Bolts Procedure: Refer to Fig.
  • Page 21 Assembly Step 23: Final Preparation Step 23 Locate: (4) Cooking Grids ,Charcoal Basket , (3) Heat Tents, Firebox Cooking Grid and Wood Rack. Procedure: Refer to figures and place all the respective components into the Position in the grill. Firebox Cooking grids Firebox wood rack...

  • Page 22: Fig. 26

    Assembly Step 24: Attach the LP Gas Cylinder Wire Step 24 Fig. 24A Retainer Locate: LP Gas Cylinder Wire Retainer Procedure: Attach retaining wire to legs at left end of grill as shown in Fig.24B. Position the retaining wire in- side the legs and under the grill body with the curved side up.
  • Page 23 Assembly Step 27 Completed Grill Assembly of your grill & smoker is now complete. To order a cover for your grill, please visit: www.thesmokercompany.com FOR YOUR SAFETY, FOLLOW ALL SAFEGUARDS AND INSTRUCTIONS...
  • Page 24 OPERATING INSTRUCTIONS Connecting the LP gas cylinder to the grill The LP Gas Cylinder must be a 20 pound cylinder and have a Type 1 Cylinder Valve Outlet ● Connector. Handle the Cylinder with care - do not drop it. ●...
  • Page 25 OPERATING INSTRUCTIONS CARE AND CLEANING ! WARNING ! Do not do any cleaning or maintenance on any grill parts until all parts are cool! Be sure ● that the valve on the LP Gas Cylinder is closed and in the OFF position After every cooking session, you may run the gas grill on HIGH, or set the Charcoal ●...
  • Page 26 OPERATING INSTRUCTIONS ! IMPORTANT ! CURING PROCESS LP GAS GRILL Step 1: Lightly coat ALL INTERIOR surfaces (including interior of lids, cooking grids and area be- low the cooking surface) with vegetable oil or vegetable oil spray. Step 2: Ignite the LP gas grill side and burn at medium temperature for one hour. Step 3: Let the grill cool completely and it is ready for use.
  • Page 27 OPERATING INSTRUCTIONS TO COOK USING SMOKE AND INDIRECT HEAT (The fire is in the Fire Box and the food is cooked or smoked in the Smoker/Cooking Cham- ber. The smoke and the indirect heat pass through the opening between the Fire Box and Smoker/Cooking Chamber.
  • Page 28 Operation: Smoking food Rules for smoking: We recommend that most smoking be done at 225 to 250 degrees. We also recommend the use of an oven thermometer to verify the inside temperature of your smoker and a meat thermometer to check the temperature of the meat. The heat indicator will give you an indication of the tem- perature inside the smoker but it is best to use an oven thermometer to ensure that the tempera- ture is correct.
  • Page 29 Operation: Smoking food Classic Recipes: Pork Smoked Pork Tenderloin Take outside wrapper off of meat and wash thoroughly in cold water. Place tenderloin on a pa- per towel to soak up excess water. Rub your favorite pork rub on the loin (we recommend Head Country Pork seasoning).
  • Page 30 Operation: Smoking food Classic Recipes: (Continued) Fish Smoked Halibut Select a nice fresh 3/4” thick filet. Wash filet thoroughly in cold water and lay on paper towel until water is not visible. Melt a whole stick of butter in the microwave and sprinkle a liberal amount of Dill weed in the melted butter.
  • Page 31 Operation: Cooking Temperature Chart Refer to this USDA Standard chart for properly cooked meat temperature. IMPORTANT: Measure the meat temperature using a meat probe thermometer. The heat indica- tor on the smoker gives the heat temperature inside the smoker cabinet, but is not an accurate measurement of the meat temperature.
  • Page 32 Neosho, MO 64850 www.olp-inc.com ©2014 Outdoor Leisure Products, Inc. Smoke Hollow ® and the Smoke Hollow ® logo are trademarks of Outdoor Leisure Products, Inc. and are not to be used without ex- press permission by Outdoor Leisure Products, Inc.