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Ecosys FS-600/680 L A S E R P R I N T E R The model FS-600 printer was designed by the world-famous F.A. Porsche consultancy. The FS-600 has 4-ppm and the FS-680 has 8-ppm printing speed.
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Conventions/Preface Conventions Throughout this manual, the following conventions are used: Color is available when viewed online to emphasize important notices. letters are used to name printer parts and assemblies. CAPITAL Italic letters refer related chapters or sections or documentations. Bold letters are also used for emphasis wherever italics may cause a confuse. This symbol followed by Warning denotes that the following paragraph(s) includes precautions which, if ignored, could result in personal injury, and/or irrevocable damage to the printer.
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Conventions/Preface About the chapters ... The service manual applies to the printer models Ecosys FS-600 and FS-680. It provides various information on servicing the printer, divided into the following chapters: Chapter Contents One——Product information Includes printer specifications, product appearances, safety information, etc.
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29, 4-30, 4-34, 4-39, 4-44, 6-3, 6-12, 6-14, 6- 16, 6-18, 6-19, 6-21—25 2.00 22-Dec-98 Inclusion of the FS-680 [8- ppm] VISIT US AT OUR INTERNET HOME PAGE (JAPAN): http://www.kyocera.co.jp FOR AVAILABILITY OF PRINTER DRIVERS AND UTILITIES, ACCESS TO YOUR LOCAL KYOCERA INTERNET SITE.
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Chapter One Product Information 1 Printer specifications 1-3 Engine 1-3 Controller 1-4 Weight and dimensions 1-4 Power requirements 1-5 Environmental requirements 1-6 Names of parts 1-7 Safety information 1-8 Laser notice for service person (U.S.A.) 1-8 Laser caution label on the scanner unit 1-8 CDRH regulations (U.S.A.) 1-10 Ozone concentration 1-10 FCC notice (U.S.A.) 1-10...
Printer Specifications Engine Item Specification Print method Electrophotography laser scan Print speed (when printing multiple FS-600—6 pages/min. copies of the same page) FS-680—8 pages/min. Resolution (dpi) 600 horizontal/600 vertical Smoothing KIR 2 (2400 horizontal/600 vertical) First print (A4 or letter, 23° ° ° ° C), depends 25 seconds or less (55 seconds or less reverting from on input data sleeping)
Product information Printer Specifications Power requirements Item Specification 120V AC ±10%, 60Hz ±2%/4.3A Voltage/cur- US/Canada rent require- ments 220-240V AC±10%, 50 or 60Hz ±2%/2.1A Europe/Asia Watts Maximum 485W (230V) or 510W (120V) Normal FS-600—175 W operation FS-680—200 W Standby FS-600—49 W FS-680—62 W Sleeping 10 W...
Product information Printer Specifications Environmental requirements Item Specification Operating temperature and 10°C to 32.5°C (50°F to 90.5°F), 20 to 80% RH humidity Maximum altitude 2,000 m (6,500 feet) Noise emission (Excluding 46 dB (A) maximum/25 dB (A) at standby/unmeasurably low at peaks, measured at 1m from sleeping) printer, as per ISO7779)
Product information Names of parts Names of parts Face-up output tray Buttons and indicators Paper cassette Manual feed tray Parallel interface Slot cover for option interface Power switch Power receptacle FS-600/FS-680...
Product information Safety information Safety information Laser notice for service person (U.S.A.) This printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR Subchapter for Class I (1) laser products, and elsewhere is certified as a Class I laser product conforming to the requirements of IEC 825.
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Product information Safety information Product ID labels (Ex.—FS-600) Europe/Asia version US/Canada version Warning—Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. See page 5-9 for the location of this label. FS-600/FS-680...
Product information Safety information CDRH regulations (U.S.A.) The Center of Devices and Radiological Health ( ) of the U.S. Food and Drug CDRH Administration implemented regulations for laser products on August 2, 1976. These regulations apply to laser products manufactured after August 1, 1976. Compliance is mandatory for products marketed in the United States.
Any modification without prior permission may cause harmful interface. If any modification/change is introduced to this equipment without prior permission, Kyocera, as the manufacturer, cannot guarantee compliance with FCC rules. To use equipment which does not comply with FCC rules is prohibited.
Product information Safety information Important note on the interface connectors Be sure to turn off printer power before connecting or disconnecting an interface cable to the printer. For protection against static discharge which may be applied to the printer's internal electronics through the interface connector(s), keep any interface connector which is not in use capped using the protective cap supplied.
Product information Safety information Canadian Department of Communications compliance statement This Class B digital apparatus meets all requirements of the Canadian Interference- Causing Equipment Regulations. Avis de conformité aux normes du ministère des Communications du Canada Cet appareil numérique de la classe B respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
Product information Environmental requirements Environmental requirements Environmental conditions The Environmental requirements section on page 1-6 should be observed to ensure the optimum operation of the printer. The use of the printer in a location which does not satisfy the requirements may result in troubles and risk shortening its service life.
Product information Environmental requirements Clearance Allow the necessary minimum clearance on all sides of the printer (below). A total space of 67 by 126 cm is needed. Clearance Dimensions Left 5 cm (2”) Front 50 cm (19.6”) Right 25 cm (9.8”) Back 40 cm (15.7”) Above...
Product information Environmental requirements Places to avoid Avoid installing the printer in locations exposed to: Direct drafts of hot or cold air. Direct drafts of outside air. (Avoid locations next to outside doors.) Sudden temperature or humidity changes. Any source of high heat, such as a radiator or stove. Excessive dust.
Product information Environmental requirements Note on power Use only the power source voltage conforming to the printer’s rated power voltage (See section Power requirements on page 1-5). Do not use other power sources. Disconnect the printer from the power source before attempting removal or re-placement of an electrical component or a printed-circuit board.
Kyocera do not recommend to use any refilled toner containers that may be available commercially. This is because Kyocera have no means for control over how such refilled toner could affect the print quality and the reliability of the printer.
Product information About the toner Toner storage The toner contained in the container is susceptible to temperature and humidity. To ensure the high print quality, store the toner container in a place that satisfy the following environmental conditions: Temperature -20°C to 40°C (-4°F to 104°F) Humidity 15 to 90% RH Note—If the toner container is removed from the printer’s developer...
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Installation and operation Unpacking Chapter Two INSTALLATION/OPERATION FS-600/FS-680...
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Installation and operation Unpacking Table of Contents Unpacking 2-3 Unpacking and inspection 2-3 Installing the printer 2-4 Connecting the printer and the paper feeder 2-4 Getting the process unit ready for use 2-5 Installing the toner container 2-8 Expanding memory 2-11 Minimum memory requirements 2-11 SIMM specifications 2-11 Notes on handling SIMM 2-11...
TK-16 toner container Installation manual Quick reference Kyocera Digital Library CD-ROM For unpacking, place the box containing the printer on a flat, stable surface. Remove the manuals, toner kit, and other items located on top of the spacer and remove the spacer.
Installation and operation Installing the printer Installing the printer Installing the printer requires several steps. Proceed as follows in sequence. If the option paper feeder is used with the printer, begin installation with Connecting the printer and the paper feeder, below. Connecting the printer and the paper feeder Align the pins and the connector...
Installation and operation Installing the printer Getting the process unit ready for use The printer comes with the Process unit (PU-16) factory-installed inside. The Process unit must once be taken out from the printer for a simple treatment that must be done before use.
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Installation and operation Installing the printer Pull and remove the process unit protective seal. Note——Retain the protective seal. It will be necessary for the possible future shipment of the Process unit. Give the process unit a horizontal shake of 5 times or more. FS-600/FS-680...
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Installation and operation Installing the printer Install the process unit in the printer. In doing so, be sure to align the locating keys on the Process unit with the slots in the printer. FS-600/FS-680...
Important note on shipping the printer——If the printer is to be shipped or transported, be sure to replace the (original) protective seal onto the Process unit. If the Protective seal is not available, contact Kyocera. (There will be certain difficulty when removing the Process unit fitted with a protective seal from the printer.) Installing the toner container Take the toner container from the protective bag.
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Installation and operation Installing the printer Align the ends of the toner container with the grooves o to the left and right inside the printer and install. Check that the toner container is installed in the correct position, and push forcedly on the top of the toner container PUSH HERE FS-600/FS-680...
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Installation and operation Installing the printer Close the top cover. FS-600/FS-680 2-10...
Installation and operation Expanding memory Expanding memory Both printer models come standard-equipped with 4MB of main memory. Printer memory can be expanded to up to the maximum of 36 MB by installing an optional SIMM. Minimum memory requirements Refer to the table below for minimum memory requirements in various environments. Resolution Printing environment 300 dpi...
Installation and operation Expanding memory • Touch the main circuit board and SIMM only by the edges, not in the middle. See below. • Follow the instructions the SIMM manufacturer should have provided. Getting access to the memory sockets The main circuit board of the printer is equipped with two sockets for memory expansion. Expansion memory is available in the form of SIMM (Single Inline Memory Module).
Installation and operation Expanding memory Removing the main circuit board Turn the power switch off. Unplug the printer’s power cable and disconnect it from the host computer or network. Remove two screws and draw the main circuit board Caution—When the main board is open, use care to avoid foreign objets from entering the main board area.
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Installation and operation Expanding memory U04: KPDL ROM socket (See page 2-15.) Rear panel Rear Panel Expansion SIMM socket FS-600/FS-680 2-14...
Installation and operation Expanding memory Inserting SIMM Insert the SIMM into the socket as shown. Carefully push the board upright until it snaps into place. Make sure that the catches at the ends of the socket fit into the holes the ends of the SIMM board.
Installing KPDL Installing KPDL KPDL (Kyocera Printer Description Language) is an upgrade to add the Kyocera’s implementation of the PostScript page description language to the printer. Upgrade is done by inserting a KPDL ROM (PK-1/2/4) into an empty socket on the printer’s main circuit board.
Installation and operation Installing KPDL Getting access to the KPDL ROM socket Refer to the previous section (page 2-11) and remove the printer’s rear panel. Locate the socket for inserting Sthe KPDL ROM. Refer to the diagram on page 2-14. This socket is marked as FS-600/FS-680 2-17...
Installation and operation Using the control panel Using the control panel This section provides explanation on how to use the printer’s control panel for basic operation. For details, refer to the printer’s User’s Manual. Control panel panel The printer’s control panel has the following indicators and keys.
Installation and operation Using the control panel Basic key operation The control keys are used to configure the printer as follows. For more detailed explanations on these keys, refer to the printer’s User’s Manual. Note that these keys have the second function which is invoked when the key is pressed simultaneously with the key.
Indicates that the printer is out of toner. Replace with a new toner container. Factory default. The size can be changed by Prescribe FRPO T3 command (0=A5). For details, refer OTHERS to Presccribe Programming manual in the Kyocera Digital Library CD-ROM. FS-600/FS-680 2-20...
Installation and operation Replacing the control panel Replacing the control panel The control panel is detachable for local language support. Refer to the Parts Catalog for availability of the control panel appropriate for your area. To remove and replace the control panel to a different language version, see next page. FS-600/FS-680 2-21...
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Installation and operation Replacing the control panel Open the top cover. Insert a small flat blade screw under the control panel at the following point. Close the top cover. Remove the control panel by lifting the front side first. Attach the new control panel with the far end snapped in the printer first, then the front side (using the reverse manner as above).
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Chapter Three M A I N T E N A N C E / A D J U S T M E N T S...
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Chapter threeM A I N T E N A N C E / A D J U S T M E N T S Life expectancy of modules 3 Toner container 4 When to replace the toner container 4 Notes on changing toner container 4 Toner container replacement 5 Toner saver mode (EcoPrint) 6 Cleaning the printer 3-7...
Maintenance and adjustment Life expectancy of modules Life expectancy of modules The table below shows the nominal life expectancy for modules. Detailed part information for each module (except toner container) can be found in Parts Catalog. Module Nominal life Remarks (pages) TK-16 Toner container...
· Be sure to clean the parts as instructed in this section at the same timing of replacing toner container. · Use of the Kyocera toner kit TK-16 is highly recommended for the optimum operation of the printer. Based on letter or A4 size paper; average print density of 5%.
Maintenance and adjustment Toner container Toner container replacement To replace the toner container, open the top cover. Pull the toner container release levers to the right position as shown. Lift and pull out the toner container. Toner container Use the cap provided in the new toner kit to seal the removed toner container.
Maintenance and adjustment Toner container Dispose of the old toner container in the plastic bag supplied in the new toner kit. Note—Although the toner container is made from non-harmful, flammable material, be sure to dispose of it according to laws and regulations. Proceed with the instructions provided in chapter 2, Installing the toner container page 2-8 to complete installation of the new toner container.
Maintenance and adjustment Cleaning the printer Cleaning the printer To avoid print quality problems, the following printer parts must be cleaned with every toner container replacement. To clean the printer, first, remove the Process unit from the printer. FS-600/FS-680...
Maintenance and adjustment Cleaning the printer Cleaning the registration roller Use the cleaning cloth Œ supplied with the new toner kit. Clean dust and dirt away from the registration roller •. Œ • FS-600/FS-680...
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Maintenance and adjustment Cleaning the printer Use the cleaning cloth, clean the laser scanner cover glass Ž from the bottom side. Ž BOTTOM VIEW After cleaning is done, install the process unit in the printer, using the reverse manner as above. Close the top cover.
Maintenance and adjustment Updating the firmware Updating the firmware The printer accepts update of the system firmware sent through the parallel interface. A PC that is connected to the printer’s parallel interface and capable of running in DOS mode is required for this purpose. Updating the firmware is implemented by directly downloading the new firmware data for rewriting the flush memory chip in the printer.
Maintenance and adjustment Updating the firmware Firmware data format Kyocera supplies the data to be downloaded in the following file format: ds0244.dat Ê Ë Ì Í Identifies… Ê de: Engine firmware data (*) ds : Controller (system) firmware data dm : Front panel message data (*) 19 : FS-600 Ë...
Errors during downloading The following messages may be indicated by the LED indicators when an error has occurred during downloading firmware data. Take the appropriate corrective action. If the corrective action does not terminate the error, contact Kyocera. Error message Meaning...
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Chapter Four O P E R A T I O N O V E R V I E W Electrophotographics system 4-3 Electrophotographic cycle 4-3 Photoconductive drum 4-4 Charging the drum 4-5 Exposure 4-7 Development 4-10 Transfer 4-13 Fusing 4-13 Drum cleaning 4-15 Typical photo process timing chart 4-16 Paper feeding system 4-17...
Operation theory Operation overview Electrophotographics system Electrophotography is the technology used in laser printing which transfers data representing texts or graphics objects into a visible image which is developed on the photosensitive drum, finally fusing on paper, using light beam generated by a laser diode. This section provides technical details on the printer’s electrophtography system.
Operation theory Operation overview Photoconductive drum The durable layer of organic photoconductor (OPC) is coated over the aluminum cylinder base. The OPC tends to reduce its own electrical conductance when exposed to light. After a cyclic process of charging, exposure, and development, the electrostatic image is constituted over the OPC layer.
Operation theory Operation overview Charging the drum Figure below is a simplified diagram for explaining how the drum is electrically charged. The roller charging system that gives electrical charge on the photoconductive drum using an electroconductive rubber roller is used. The rubber roller is pressed against the drum by means of the pressure given by coil springs and rotates following the drum’s revolution.
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Operation theory Operation overview The diagram below is to explain how the DC bias is weighted by AC. Note that the bias is increased to erase the residual latent image while the paper does not exists below the drum unit. Main motor activation Paper (length) 0.9 kV...
Operation theory Operation overview Exposure The exposure process is done by emitting the laser light onto the photoconductive drum. The laser light (780 nm wavelength) beam is dispersed by scanning use of the polygon motor and polygon mirrors perpendicular to the (portrait) image. Various lenses and mirrors are housed in the scanner unit and used to adjust the diameter of the laser beam and focalize it at the drum surface.
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Operation theory Operation overview SCANNER DIAGRAM Downverting mirror Automatic power controller F-theta lens Towards the drum Pin photo detector Cylindorical lens Laser diode FS-600/FS-680...
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Operation theory Operation overview SURFACE POTENTIAL The laser beam is continually switched depending on the print data. It is on for a black (exposed) dot and off for a white (blank) dot. Since the drum surface is evenly charged, whenever it is illuminated by the laser beam, the electrical resistance of the photoconductor is reduced, the potential on the photoconductor is also lowered.
Operation theory Operation overview Development The development process visualizes the electrostatic image on the drum using toner. The dual component development system is used in the printer that uses a mixture of ferrite carrier and toner as the developer powder. These two developing powder are constantly agitated within the developer unit for uniform mixture by the mixers.
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Operation theory Operation overview Toner feed roller Toner D eveloping pow der Toner feed (C arrier+toner) m otor M ix er C ontroller Toner density sensor C arrier D eveloping roller P hoto- conductor Toner 4-11 FS-600/FS-680...
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Operation theory Operation overview Anti-background effect bias Vo=-680V DC+1.8kVp-p AC (380Hz) Vd=-450V Development -70V The toner sensor is fit inside the developer unit (process unit) and has the following components. The decrease in the toner-to-carrier mixture ratio at the developer bottom is detected by the toner sensor at its diaphragm.
Operation theory Operation overview Transfer The transfer process lets the image developed by the toner on the photoconductive drum electrically transferred onto paper. The conductive rubber roller applies the positive bias at the back side of paper, allowing the negatively charged toner transferred onto the paper. The transfer roller must be handled with great care because oily substances such as grease can harm not only the transfer roller but the photoconductive drum and other components in the general proximity.
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Operation theory Operation overview surface. The temperature is approximately 150°C for model FS-600 and 160°C for model FS-680 while the printer is adle; approximately 165°C for model FS-600 and 182°C for model FS-680 while printing. The heat roller is resin coated by florin to prevent toner from accumulating on the roller. Care must be taken while handling the heat roller not to scratch the roller surface as doing so may result in print problems.
Operation theory Operation overview Drum cleaning After the transferring process, the excessive toner remaining on the drum surface is scraped off by the cleaning blade. The toner is conveyed through the drum unit conveyer for collection in the waste toner reservoir inside the toner container. The maximum capacity of the waste toner reservoir exceeds the amount of the toner inside the toner container, making the chance of toner overfilling unlikely.
Operation theory Operation overview Typical photo process timing chart The following chart shows the signals used for photo processing. These signals activate the corresponding device in the following timing sequences. A simple description for these signals follows. MOTOR PAPER MHVDR (DC) MHVDR (AC) BIAS THVDR...
Operation theory Operation overview Paper feeding system The paper feeding system picks up paper from the cassette, manual feed tray, or, if installed, the papper feeeder PF-16. Paper is fed at a precise timing in synchronization with data processing. The paper feeding system finally delivers the printed page to either the face-down or face-up tray as manipulated by the user.
Operation theory Operation overview Paper control signals The following diagram shows signals for controlling sensors and rollers during guiding paper. The engine controller provides these signals in conjunction with the electrophotography process that is driven by the main logic controller system. E ng ine C ontrolle r F ace-d o w n ro lle rs M ain m o tor...
Operation theory Operation overview Sensors A photo penetration type sensor is used for the paper feed sensor, registration sensor, and the exit sensor (fuser). While paper is not present as shown in !, the reflector at one end of the sensor’s actuator is normally seated inbetween the photo transmitter and the sensor.
Operation theory Operation overview Cassette feeding The main logic controller sends the PRINT* signal to the engine controller after it has finished processing data. The engine controller CPU then starts the main motor (MOTDR), polygon motor, registration rollers, and the fuser heater. The engine controller then issues the FEDDR signal which connects the main motor power to the paper feed tire.
Operation theory Operation overview Basic engine functions This section presents a general functional overview of the engine system of the printer. It was intended to provide a comprehensive knowledge on basic functions that the engine system performs during printing. The following printer functions are covered: •...
Operation theory Operation overview Engine controller system The engine controller provides control over all print engine activities. It drives laser depending on the video data transmitted from the main controller, provides control over the devices for paper transportation, such as motors, clutches, solenoids, the heater lamp, the eraser, etc., and collects information given by the sensors.
Operation theory Operation overview Safety interlock For the safety purpose, and in order for the product to conform to the safety standards required by the U.S. FDA and several European regulations (IEC 825), the printer is facilitated with the safety interlock circuit. When the top cover is open, the interlock microswitch disconnects DC power (+24V).
Operation theory Operation overview Engine CPU pin assignment This is a 4 bit CPU, HD404369. The pin assignment is tabled below. The device in the Related device … column means those which the signal is forwarded to. Note that only the pins with meaningful assignment are shown below and those for the power line and ground are excluded.
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Operation theory Operation overview Signal Port ID Direction Description Logic Related device name under control MMTCLK INT1 Main motor clock input Positive Main motor PLGRDY* ENVB Polygon motor readiness Positive Scanner EECS PROM chip select Positive PROM EESK PROM clock Positive PROM EEDIO...
Operation theory Operation overview Power supply The power supply contains the AC and DC power inputs and outputs. The high voltage bias generator circuit is mounted on a separate board. A simplified schematic diagram is shown on a following page. AC INPUT AND RECTIFIER The primary AC input power arrives at CN0 and enters AC line filter circuit (L1, C3, C4, etc.).
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Operation theory Operation overview FUSER HEATER POWER CONTROL In the primary circuit, the fuser heater and thermo-cut device are wired in series across CN2. The heater is switched on and off as being controlled by TRIAC TRC1. TRC1 turns on the heater when HEAT* (pin 5) at CN1 is energized by a command from the enginen controller.
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Operation theory Operation overview POWER SUPPLY CIRCUIT 4-28 FS-600/FS-680...
Operation theory Operation overview Main logic controller system The main logic controller system does the following: • Communicates with the host computer to receive data at one of the printer’s interface • Analyzes and translates the print data to be the dot data in the raster memory •...
Operation theory Operation overview Printing data processing The printer communicates with the host computer for receiving the print data at one of the printer’s interfaces and temporarily store them in the interface buffer. The main logic controller analyzes the data for translating them into the dot data according to the original print image.
Operation theory Operation overview API ROM socket (U05) Socket U05 is for an API (Application Program Interface) ROM. The API ROM to be used should be a JEDEC-conforming EPROM, and have the following specifications: Socket No. Number of pins Size 4 Mbits Composition 256 k by 16 bits...
Operation theory Operation overview API ROM socket pin assignment Terminal Signal name Terminal Signal name description description AVpp VCC (fixed) BEN1 APIROMN* ROMOEN* * Negative logic 4-34 FS-600/FS-680...
Operation theory Operation overview System ROM module (YS01) The system ROM module contains information for controlling the controller CPU. This ROM is served by the controller CPU PPC401GF (50MHz). This module incorporated the following features: DIMM socket No. YS01 Number of pins Size 4 MB Composition...
This is the interface for a slot-in option device conforming to the KUIO interface specifications. This interface is not supported for the earlier versions of the FS-600. For details, contact the nearest Kyocera regional office. The pin assignment for the connector is given below.
The printer is not standard-equipped with a serial interface. In order to use the RS-232C or RS-422A protocol for conencting the printer to the host, an IB-10 serial interface kit is required. Contact the nearest Kyocera regional office for availability. The RS-232C and RS-422A protocol modes can be toggled by changing a jumper wire arrangement on the IB-10 board.
Operation theory Operation overview Engine interface The interface to the engine system is based on the serial interface, not the parallel interface that was used with the previous line-up of the Ecosys printers. The serial-to- parallel conversion is executed on a hardware basis. The engine board is detachable from the printer at its interface connector.
Operation theory Operation overview Signals used for the engine interface The following signals are used on the logic controller side for the engine interface communication. Figure on next page shows a simplified function diagram of the engine interface and the signals. Signal Meaning Active...
Operation theory Operation overview Engine interface signals 4-42 FS-600/FS-680...
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Chapter Five Chapter Five D I S A S S E M B L Y Chapter Five Chapter Five...
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Chapter Five D I S A S S E M B L Y General Instructions 5-3 Screws/hardware 5-3 Before starting disassembly 5-4 Disassembly 5-5 Removing the Process unit 5-5 Removing the top cover 5-8 Removing the scanner unit 5-9 Removing the left and right covers 5-10 Removing the main motor 5-11 Removing the drive unit 5-12 Removing the high-voltage board 5-13...
Disassembly General Instructions General Instructions This chapter provides procedures for removal and replacement of field replacement components. For other components not shown in this chapter, the diagrams in the Parts catalog attached with this manual will help locate the component. For replacement of a component, use the reverse of the removal procedures explained in this chapter.
Disassembly Before starting disassembly Before starting disassembly Warning ——Before proceeding, unplug the power cord from the printer and the power supply. Warning ——Never attempt to operate the printer with a component removed. Caution ——The printer uses electrostatic-sensitive parts inside (on boards, laser scanner, etc.). Provide an antistatic (discharging) device, such as a wrist strap, that can effectively discharge your body before touching boards, laser scanner, etc.
Disassembly Disassembly Disassembly Before proceeding, remove the paper cassette and the optional paper feeder (PF- 16), if installed. Removing the Process unit First, the toner container must be removed. Open the top cover. The toner container must be removed first: Pull the toner container release lever as below.
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Disassembly Disassembly Grasp the Process unit by the both hands and slowly lift it off the printer. Note ——After removing the developer, seal it in the protective bag and place it on a flat surface. Do not place the developer in a dusty area. Note ——Do not place floppy disks near the developer.
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Disassembly Disassembly REPLACING THE PROCESS UNIT To replace the Process unit in the printer, be sure to align the guides and rails on the unit with each other. Do not force to slide the Process unit in unless they are properly aligned with each other.
Disassembly Disassembly Removing the top cover Open the top cover. Remove the two screws ⊇ (nickel-plated) at the near end. The far end of the top cover is held in place by two catches each at the left and right side.
Disassembly Disassembly Removing the scanner unit Caution ——Do not attempt to loosen the screws shown below unless you are going to replace the scanner unit. To remove the scanner unit, remove four (10-mm long) screws ". Remove ground wires at screw !. Detach other connectors as required. Carefully lift and remove the scanner unit from the printer.
Disassembly Disassembly Removing the left and right covers The left and right side covers are snapped onto the chassis by the following typical parts. To unlatch the snaps, use a small flat blade screwdriver to pick in the indentation at these parts. FS-600/FS-680 5-10...
Disassembly Disassembly Removing the main motor The right side chassis mounts the main motor and drive unit. To remove the main motor, remove the two screws " below. Detach four screws on the main motor board. The connector ! carries control signals from the engine board.
Disassembly Disassembly Removing the drive unit To remove the drive unit, remove screw " below. The main motor may or may not be removed in prior. Ground wire FS-600/FS-680 5-12...
Disassembly Disassembly Removing the high-voltage board The right side chassis mounts the high-voltage board. To remove the high-voltage board, remove four (chrome-plated) screws ", detach connectors !, #, and $; and pull the board making sure that connector % is disconnected first. FS-600/FS-680 5-13...
Disassembly Disassembly Removing the controller board To remove the controller board, remove two screws " at the back plane below. Pull out the board to remove. FS-600/FS-680 5-14...
Disassembly Disassembly Removing the fuser unit To remove the fuser unit, remove two screws " at the back of the printer. Detach connectors ! and #. FS-600/FS-680 5-15...
Disassembly Disassembly Removing the fuser halogen lamp To remove the halogen lamp inside the fuser, first remove the cover by removing two screws ". Caution ——The halogen lamp is fragile. Use extreme care when handling. Do not touch directly on its glass surface. Blurred printing problem will result.
Disassembly Disassembly Removing the transfer roller unit Caution—— Do not touch the sponge part of the transfer roller. Oil and dust (particles of paper, etc.) on the transfer roller can significantly deteriorate the print quality (white spots, etc.). The transfer roller is held in place by an axle holder at the two ends. To remove the transfer roller unit, pick the metal shaft of the roller from the axle holder using a small flat blade screwdriver.
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Disassembly Disassembly CLEANING THE TRANSFER ROLLER UNIT To clean the transfer roller, remove the transfer roller from the feed unit as shown on page 5-16. Use a vacuum cleaner, moving nozzle along the roller, but do not let the nozzle directly touch on the roller, while rotating the transfer roller by the gear.
Disassembly Disassembly Removing the engine board/power supply Removing these parts requires separation of the top and bottom frames. First, remove all covers, high-voltage board, drive unit, and the controller board referring the above procedures. The top and bottom frames are secured to each other by the screws at the left, right, and the rear side of the printer.
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Disassembly Disassembly Lift the top frame slowly to separate the top frame and the controller box. Detach connectors as required. FS-600/FS-680 5-20...
Disassembly Disassembly Removing the registration rollers The (top and bottom) registration rollers are seated in the printer by means of the axle holders shown below. Note ——These holders are fixed to the printer at the bottom side. The registration rollers are removable only at the back side. Do not attempt to remove the holders from the top side nor the coil springs hooked with these holders.
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Disassembly Disassembly Separate the top frame and the controller box, following instructions starting on page 5-19. Turn the top frame upside down. Remove the gear at the end of the registration roller by removing the stopping ring. Use a ring remover. (Protect your eyes with goggles.) Stopping ring FS-600/FS-680...
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Disassembly Disassembly Squeeze the legs of the holder protruding onto the back side of the chassis using a pair of needle nose pliers. While doing so, pull the axle holder (and the roller) to remove it from the fore side. Remove the other holder using the same procedure as above.
Disassembly Disassembly Removing the paper feed roller To remove the paper feed roller, use two steps as follows: "Slide the roller leftwards. Note that the roller is spring-loaded. This disengages the right end of the roller from the holding ledge in the printer. !While holding the roller in the place, pull the right end towards you.
Disassembly Disassembly Removing the engine ROM To remove the engine controller ROM, first remove the paper feed roller, referring to the previous section. Remove two screws " below. Rotate the cover downward to gain access to the engine ROM. Note that the cover is not fully removed because of the existence of the paper feed roller shaft.
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Chapter Six T R O U B L E S H O O T I N G 6-1 Overall wiring diagram 6-3 Error messages 6-4 Messages 6-5 Service errors 6-12 Main motor error (E1 error) 6-12 Scanner motor error (E2 error) 6-14 Scanner pin-photo error (E3 error) 6-16 Fuser error (E4 error) 6-18 Toner motor error (E9 error) 6-20...
Troubleshooting Error messages Error messages The printer indicates various messages using the LED indicators at its top in combination of lighting and flashing. The following diagram depicts these indicators and the control keys. ON LINE / A4 DATA / LTR MANUAL / LGL CASS / OTHERS TONER...
Troubleshooting Error messages Messages Whether the indicator is lit, flashing or off is indicated as shown in the following diagram. Flashing Warming-up1 The six indicators flash in sequence: The printer is warming up after power is turned on. Ready (On-line) The printer is ready to print.
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Troubleshooting Error messages Off line The printer is off-line. The printer stores but does not print received data. (In this example, the printer’s cassette is selected). FS-600/FS-680...
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Troubleshooting Error messages Receiving data The printer is receiving data. (In this example, the printer’s cassette is selected as the current paper source). Processing data The printer is processing data, or the printer is waiting for a code or command that the job is over.
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Troubleshooting Error messages Selecting paper size The ON LINE/A4, DATA/LTR, MANUAL/LGL, and CASSETTE/OTHERS indicators are toggled to light one after another as the SHIFT+FEED/SIZE key is pressed repeatedly. FS-600/FS-680...
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Troubleshooting Error messages Sleeping The printer is sleeping (in the sleep mode). The normal mode is restored when any of the keys is pressed or data is sent to the printer. Manual feeding Set paper on the manual feed tray. Data is arriving at the printer.
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Troubleshooting Error messages Top cover open The printer’s top cover is open: Close firmly. (In this example, the printer’s cassette is selected as the current paper source). Toner status Toner is almost exhausted. (In this example, the printer’s cassette is selected as the current paper source).
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Troubleshooting Error messages Memory overflow The total amount of the data received by the printer exceeds the printer’s internal memory. Try adding more memory (expansion RAM). Press the ON LINE/STATUS key to resume printing. You can abandon printing by the SLEEP/CANCEL key. The data transferred to the printer was too complex to print on a page.
Service errors Service errors Service errors are represented by the alternating flashing of the LEDs. Kyocera has been using the notation of “E” and “F” codes for those information: e.g. E1 for the main motor error, F1 for the controller checksum error, etc.
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Troubleshooting Service errors Cal l Ser vi ce per son FS-600 Engine board: KP-589 Engine relay board: KP-601 FS-680 Engine board: KP-717 Connect ci r cui t t est er Engine relay board: KP-718 t o pi n 2 of YC- 603 on engi ne r el ay boar d.
Troubleshooting Service errors Scanner motor error (E2 error) Indication Indication Indication Indication Suggested causes Suggested causes Suggested causes Suggested causes Corrective action Corrective action Corrective action Corrective action • Scanner motor speed (PLGRDY*) Follow the flowchart below. did not reach the predetermined value.
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Troubleshooting Service errors Cal l Ser vi ce per son FS-600 Engine board: KP-589 Engine relay board: KP-601 FS-680 Connect ci r cui t t est er Engine board: KP-717 t o pi n 4 of YC- 302 on Engine relay board: KP-718 KP- 683.
Troubleshooting Service errors Scanner pin-photo error (E3 error) Indication Indication Indication Indication Suggested cause Suggested cause Suggested cause Suggested cause Corrective action Corrective action Corrective action Corrective action • No beam hit the photo detector due Follow the flowchart below. to the laser diode defect (PD*).
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Troubleshooting Service errors Cal l Ser vi ce per s on FS-600 Engine board: KP-589 Engine relay board: KP-601 FS-680 Engine board: KP-717 Connect ci r cui t Engine relay board: KP-718 t es t er t o pi n 3 of YC- 604 of engi ne r el ay boar d.
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Troubleshooting Service errors Cal l Ser vi ce per son FS-600 Engine board: KP-589 Engine relay board: KP-601 FS-680 Engine board: KP-717 Engine relay board: KP-718 " E4" s how n i m m edi at el y af t er pow er up? Tur n pr i nt er pow er of f and r em ove pow er cabl e.
Troubleshooting Service errors Toner motor error (E9 error) Indication Indication Suggested causes Suggested causes Corrective action Corrective action Indication Indication Suggested causes Suggested causes Corrective action Corrective action • Overcurrent in the toner motor Follow the flowchart below. circuitry due to an excessive torque. •...
Troubleshooting Service errors Controller check sum error (F1 error) Indication Indication Suggested causes Suggested causes Corrective action Corrective action Indication Indication Suggested causes Suggested causes Corrective action Corrective action Checksum is failed with system ROM Replace the main controller board. To (DIMM) on the main controller board.
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Troubleshooting Power-up diagnostics sequence Power-up diagnostics sequence The printer automatically performs the self-diagnostics sequence in several checkpoints at power up. Each step of checkpoints is confirmed by the combined indication of LED indicators on the control panel. Printer power-up " Engine controller initialization—#1 Indication Suggested cause if the indication fails (Corrective action)
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Troubleshooting Power-up diagnostics sequence Main logic controller initialization Indication Suggested cause if the indication fails (Corrective action) Main logic board error if the indication freezes (Replace main logic ONLINE/A4 board). DATA/LTR MANUAL/LGL CASSETTE/OTHERS TONER Main logic controller ROM checksum Indication Suggested cause if the indication fails (Corrective action) ROM checksum error (F1).
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Troubleshooting Power-up diagnostics sequence & Main logic controller RAM read/write Indication Suggested cause if the indication fails (Corrective action) RAM read/write error (F2). See page 6-21. ONLINE/A4 DATA/LTR MANUAL/LGL CASSETTE/OTHERS TONER Main logic controller initialization—#2 Indication Suggested cause if the indication fails (Corrective action) —...
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Troubleshooting Power-up diagnostics sequence Main logic controller initialization—#3 Indication Suggested cause if the indication fails (Corrective action) EEPROM (U202 on engine board) error if the indication takes 10 ONLINE/A4 seconds to show (Check U202). Note—10 seconds is normal if DATA/LTR printer is power-up first time after EEPROM was changed.
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Troubleshooting Power-up diagnostics sequence Printer readied Indication Suggested cause if the indication fails (Corrective action) If the indication persists too long, fuser error. See page 6-18. ONLINE/A4 DATA/LTR MANUAL/LGL CASSETTE/OTHERS TONER FS-600/FS-680 6-26...
Check that the process unit’s connector is connected properly. Check main charging potential. Check the main charging output on the high-voltage (KP-683) board. For detailed information, contact Kyocera. Replace the HV board if the high voltage potential is not available on the board. Check the laser scanner.
Check the transfer bias output on the high-voltage (KP-543) board. This requires removal of the left side cover and the test equipment: For information, contact Kyocera. Replace the high- voltage board if high voltage potential is not available on the board.
If necessary, apply a small amount of electro-conductive grease onto the tab. See Kyocera for the proper type of grease to use. Check main charger contacts. Take out the process unit; check the main charger inside.
Check the transfer bias output on the high-voltage (KP-543) board. This requires removal of the left side cover and the test equipment: For information, contact Kyocera. Replace the high-voltage board if high voltage potential is not available on the board.
Measurement is possible only by using the jig and tool specifically designed for this purpose: See Kyocera for details. The process unit will have to be replaced if it will bear the values far out of the allowable range.
Troubleshooting Print quality problems Dirt on the top edge or back of the paper Symptom Suggested remedy Check toner contamination in various Dirty edges and back of the paper can be caused by toner parts. accumulated on such parts as the paper chute, paper transportation paths, the bottom of the Process unit, and the fuser inlet.
Troubleshooting Print quality problems Repetitive defects gauge Use the following measurements for checking repetitive occurrences on the printed page. See the above section for details. First occurrence of defect 19.96 mm—Magnet roller (Process unit) 24.86 mm—Top registration roller 38.80 mm—Bottom registration roller 45 mm—Transfer roller 56.10 mm—Fuser heat roller 62.82 mm—Fuser press roller...
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Printer interface Appendix A P R I N T E R I N T E R F A C E FS-600/FS-680...
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Appendix A Parallel interface A-3 Port pin assignment A-4 Parallel interface connection A-5 Serial interface—Option (IB-10) A-6 Changing the serial interface configuration A-6 Removing the IB-10 board A-7 Serial port pin assignment A-8 Serial interface connection A-9 RS-232C interface voltage levels A-9 RS-422A interface voltage levels A-9 Connector configurations A-10 Protocol A-11...
Printer interface Parallel interface Parallel interface The printer uses a bi-directional parallel interface for high-speed data transmission for the host computer. This interface includes the buffers which are compatible with the IEEE 1284 standards. The parallel interface provides support for the ECP and nibble modes in this standards. The parallel interface mode can be changed by commanding Prescribe commands on a PC.
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Printer interface Parallel interface Parallel interface pin assignment The pins of the parallel interface connector carry the signals listed below. The function for each signal is detailed on the following page. Terminal Signal Terminal Signal nStrobe (STBIN1/2*) Ground Data1 (PAD0) Ground Data2 (PAD1)
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Printer interface Parallel interface Parallel interface signals The following table provides details for the signals used on the printer’s parallel interface. Note descriptions in [ ] are for high-speed mode of the parallel interface. Meaning Signal Strobe* [nStrobe] (Pin 1) A negative-going Strobe* pulse causes the printer to read and latch the data on the Data 0 [1] to Data 7 [8] signal lines.
Printer interface Serial interface—Option (IB-10) Serial interface—Option (IB-10) The printer is equipped with an option slot for adding a serial port. To add a serial portr, the IB-10 serial interface kit is required. The device responsible for controlling the serial interface is integrated in the gate array in the controller system.
Printer interface Serial interface—Option (IB-10) Removing the IB-10 board Remove these thumb screws. To change the serial protocol from RS-232C to RS-422A, for example, carefully remove the jumper connector on the IB-10 board. Reconnect to the pin position as shown in the diagram. RS-422A RS-232C position...
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Printer interface Serial interface—Option (IB-10) Serial interface pin assignment The pins of the serial interface connector carry the signals listed below. The function for each signal is detailed on the following page. Signal Flow Definition Frame ground Printer ò host Transmit data: RS-232C Host ò...
Printer interface Serial interface—Option (IB-10) Serial interface signals The following table provides details for the signals used on the IB-10 serial interface board. Signal Meaning FG (Pin 1) This pin is connected directly to the printer frame. D (Pin 2) RS-232C only: This output carries asynchronous data sent by the printer to the computer.
Printer interface Serial interface—Option (IB-10) Connector configurations The printer uses a DB-25 connector for the serial interface. Depending on the computer configuration for serial interface, use either of the appropriate configurations. A special cable must be prepared or obtained for the RS-422A configuration by referring to the diagram (last) below. RS-232C - FOR COMPUTERS WITH A DB-9 CONNECTOR: Computer Printer...
Printer interface Serial interface—Option (IB-10) RS-422A Computer Printer serial serial port interface (DB-25) Frame gr. 1-FG 3-RD- Signal gr. 7-SF 9-SD- Rx term. 10-SD+ Tx term. 18-RD+ On the computer serial port, investigate pin assignments depending on the computer manufacturer’s instruction. Since the RS-422A configuration does not employ control lines except for data transmisstion/reception, select a mode in which signals such as DTR are not used.
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Appendix B S T A T U S P A G E Status page B-3 Service information on the status page B-3 Example of the service status page B-4 Service information on the service status page B-5...
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Status page Status page Status page The printer can print different types of the status page—the user status page and the service status page. This section exclusively describes the service status page. For information on the user status page, refer to the printer’s User’s Manual. Information obtainable on the service page include various settings for the printer, service statistics, etc.
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Status page Status page Example of the service status page PAGE PRINTER STATUS PAGE Software version: Released: dd/month/yyyy Service information [F4-19][01] /P00/S00/F01/N02/D10 Total page 3464 /0083/0035/1061/0811/ 0/0000A6BC5/ /RS2 SN:SPL6500004 “/” is the separator. Most of these service information on the status page are alphanumerically-coded. Each item is explained below.
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Status page Status page Service information on the service status page Example Meaning Description Top of the page Software version: Controller firmware version Released: Released date of the firmware (above) dd/month/yyyy Bottom of the page, Upper line [F4-19] Engine ROM version-product ID (19=FS-600, 44=FS-680) [01] Destination 0=Europe, 1=U.S.A./Canada...
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Status page Status page This page left intentionally blank FS-600/FS-680...