Table of Contents
Advertisement
Quick Links
INSTALLATION and OPERATION MANUAL
Submersible Dry Pit Sewage Ejector
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notifi cation.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
BARNES
BARNES
Series:
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
8DSE-HL,
20HP, 870RPM
30 - 40HP, 1150RPM
CAUTION ! Pumps build up heat and
pressure during operation-allow time for
pumps to cool before handling or servicing.
Form No. 105298-Rev. H
Advertisement
Table of Contents
Related Manuals for Barnes 8DSE-HL Series
Summary of Contents for Barnes 8DSE-HL Series
- Page 1 Manual Index BARNES BARNES ® INSTALLATION and OPERATION MANUAL Submersible Dry Pit Sewage Ejector Series: 8DSE-HL, 20HP, 870RPM 30 - 40HP, 1150RPM CAUTION ! Pumps build up heat and pressure during operation-allow time for pumps to cool before handling or servicing.
-
Page 2: Table Of Contents
PRESSURE GAUGE KIT (see parts list) Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 1999, 2002, 1/2006 , 4/06, 9/06 Alteration Rights Reserved... -
Page 3: Safety First
Manual Index SAFETY FIRST! Please Read This Before Installing Or Operating Pump. This information is provided for SAFETY and to PREVENT Do not block or restrict discharge hose, as discharge EQUIPMENT PROBLEMS. To help recognize this information, hose may whip under pressure. observe the following symbols: IMPORTANT! Warns about hazards that can result WARNING! - DO NOT wear loose clothing that may... -
Page 4: Pump Specifications
Manual Index SECTION: A - PUMP SPECIFICATIONS: PUMP DISCHARGE ..8” 125lb, Flange, Horizontal PUMP SUCTION .... 10” 125lb, Flange w/ 4” (102 mm) Cleanout LIQUID TEMPERATURE . 104°F (40°C) Continuous BASE ELBOW ....Cast Iron ASTM A-48, Class 30 MOTOR HOUSING .. - Page 5 Manual Index inches NOTE: (mm) PUMP DISCHARGE CAN BE ROTATED IN 45° INCREMENTS...
-
Page 6: General Information
B-4) Service Centers: source of this condition should be determined and rectifi ed For the location of the nearest Barnes Service Center, check immediately. DO NOT LET THE PUMP CYCLE OR RUN IF your Barnes representative or Crane Pumps & Systems, Inc.,... -
Page 7: Electrical Data
Included at the end of this manual is a start-up report sheet, this sheet is to be completed as applicable. Return one copy to Barnes and store the second in the control panel or with the pump manual if no control panel is used. It is important to record this data at initial start-up since it will be useful to refer to should servicing the pump be required in the future. -
Page 8: Service And Repair
Manual Index SECTION F: SERVICE AND REPAIR WARNING ! - Motor housing is supplied with pressure relief valve (5), look for signs that the valve may have been activated. The motor may NOTE: All item numbers in ( ) refer to Figures 9 & 10. have overheated causing a very high temperature condition, thus causing the valve to release pressure. - Page 9 If found to be defective contact a wear, also check impeller ring (48) for scaring or excessive motor service station or Barnes Pumps service department. wear, replace if required. NOTE: If impeller (28) is replaced, Pull motor rotor and lower bearing (47) vertically from bearing also replace impeller ring (48).
- Page 10 Manual Index THREE THREE PHASE 200/240 VOLT AC PHASE 200/240 VOLT AC Power Cable (10A) Power Cable (10A) Motor Lead Number Motor Lead Number Green (3-Ground)* Green Black 1 & 7 2 & 8 White 3 & 9 4, 5 & 6 Together *Ground wires could be either 3 Green or 1 Green and 2 Yellow, or 2 Green and 1 Yellow.
- Page 11 Manual Index F-3.4) Conduit Box and Cable Assembly: F-4.1) Disassembly and Inspection: Refi ll with cooling oil as outlined in paragraph F-1.3. Position Diaphragm - To examine or replace the diaphragm (32) or conduit box (10) and square ring (11) over opening, apply shaft seal (46), remove impeller (28) as outlined in paragraph thread locking compound to cap screws (6) threads and F-2.1.
-
Page 12: Replacement Parts
Manual Index SECTION: G REPLACEMENT PARTS Stationary Member (46a) & (46e) Polished Face Out G-1 ORDERING REPLACEMENT PARTS: When ordering replacement parts, ALWAYS furnish the following information: 1. Pump serial number and date code. (Paragraph G-4) 2. Pump model number. (Paragraph G-3) Seal Plate (25) &... -
Page 13: Trouble Shooting
Manual Index TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”... -
Page 14: Cross-Section (Fig. 19)
Manual Index FIGURE 9... -
Page 15: Exploded View (Fig. 10)
Manual Index FIGURE 10... -
Page 16: Parts List
Manual Index PARTS KITS ( ) 10D, 10H, 10K, 11, 32, 33, 41, 42, 46 Seal Repair Kit...P/N-085228 Overhaul Kit....P/N-085229 ( ) 3, 5, 10C, 10H, 10K, 11, 12, 16, 17, 18, 20, 32, 33, 36, 37, 41, 42, 46, 47, 53, 54 Seal Tool Kit....P/N-085738 Pressure Gauge Kit...P/N-085343 PARTS LIST... - Page 17 Manual Index 039934 Caplug 079585 Impeller, Cast Iron (See Note) 14.50” Dia. 079585TA 14.38” Dia. 079585TB 14.25” Dia. 079585TC 14.12” Dia. 079585TD 14.00” Dia. 079585TE 13.88” Dia. 079585TF 13.75” Dia. 079585TG 13.62” Dia. 079585TH 13.50” Dia. 079585TJ 13.38” Dia. 079585TK 13.25”...
- Page 18 Manual Index FIGURE 11 094529 Flange Gasket, 10” 0000186 Gasket 105294 Stand 0082528 Base Elbow, 10” 0082530 Hand Hole Cover 0000479 Capscrew 7/8-9 x 1.50” Lg., Stainless 092871 Gasket Buna-S 002312 Capscrew 7/8-9 x 3.50” Lg, Stainless...
-
Page 19: Returned Goods Policy
Manual Index IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and return to Crane Pumps & Systems, Inc. Warranty Service Group If you have a claim under the provision of the warranty, contact your local Crane Pumps &... -
Page 20: Warrant
Manual Index ® BARNES BARNES Limited Warranty We warrant to our immediate customer and to the ultimate consumer that products of our manufacture will be free of defects in material and workmanship under normal use and service for the following time periods, when installed and maintained in accordance with our instructions. -
Page 21: Start-Up Report
Manual Index START-UP REPORT FOR SUBMERSIBLE PUMPS This form is designed to provide assurance that customer service and a quality product are the number one priority with Crane Pumps & Systems, Inc (CP&S). Please fi ll out the following questions as completely and accurate as possible. When complete, mail this form to: In U.S.A Send To: In Canada Send To:... - Page 22 Manual Index CP&S control panel part no. and brand Number of pumps operated by control panel NOTE: At no time should holes be made in top of control panel, unless proper sealing devices are utilized. Control panel manufactured by others Company name Model number Short circuit protection...
-
Page 23: Warranty Registration
Manual Index IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and return to Crane Pumps & Systems, Inc. Warranty Service Group If you have a claim under the provision of the warranty, contact your local Crane Pumps &... - Page 24 Manual Index FOLD HERE AND TAPE, DO NOT STAPLE PLACE STAMP HERE CRANE PUMPS & SYSTEMS, INC. WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA, OHIO 45356 - U.S.A.