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Summary of Contents for Advanced Energy 1316
- Page 1 10kW Model 1316 Precision Calorimeter User Manual 1316-900 Revision AA February 2023...
- Page 2 Inc. without prior notice. Advanced Energy Industries, Inc. makes no warranty of any kind whatsoever, either expressed or implied, with respect to the information contained herein. Advanced Energy Industries, Inc. shall not be liable in damages, of whatever kind, as a result of the reliance on or use of the information contained herein.
- Page 3 All other trademarks are the property of their respective owners. Customer Feedback Advanced Energy’s technical writing staff has carefully developed this manual using research- based document design principles. However, improvement is ongoing, and the writing staff welcomes and appreciates customer feedback. Please send any comments on the content, organization, or format of this user manual to: tech.writing@aei.com...
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Page 4: Table Of Contents
AC Substitution ........................21 Correction of Error Terms ....................... 21 Calibrate the Calorimeter Before Use ..................22 Maintenance ......................23 Periodic Inspection and Servicing ................... 23 Troubleshooting Guide ....................24 Unresponsive to power ......................24 10kW Precision Calorimeter 1316-900 Revision AA... - Page 5 Returns for Repairs ........................27 Warranty ..........................27 Warranty Limitations......................28 Statement of Calibration ......................28 Storage and Shipment ......................29 Drain the calorimeter system of all coolant ..............29 Expedite Repair & Calibration Form ..................30 10kW Precision Calorimeter 1316-900 Revision AA...
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Page 6: Safety Information And Precautions
CAUTION is also used for property- damage-only accidents. WARNING: WARNING indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and/or property damage. 10kW Precision Calorimeter 1316-900 Revision AA... -
Page 7: Terms On Equipment
DANGER indicates a personal injury hazard immediately accessible as one reads the marking. Symbols as Marked on Equipment CAUTION – RISK OF DANGER DANGER – Risk of Electric shock Earth ground terminal Frame or Chassis terminal Alternating current 10kW Precision Calorimeter 1316-900 Revision AA... -
Page 8: Product Overview And Specifications
220 – 240 VAC, 20 A Course Chiller (optional) 208 VAC, 3-Phase, 16.5 A AC Source (optional) 208 VAC, 3-Phase, 42 A AC Standard (Optional) 100 – 240 VAC, 10 A Physical Dimensions (Approximate) Specifications (continued…) 10kW Precision Calorimeter 1316-900 Revision AA... - Page 9 Average of ten (10) consecutive points taken 25 seconds apart, where the standard deviation of those points is < 0.05 W. The 1316 is intended for use as a primary standard. Measurement repeatability and uncertainties will vary among laboratories depending upon various factors, including ambient environment, user experience, and elapsed time since the most recent system calibration.
- Page 10 Optional 3-1/8” connector may increase transfer uncertainties if using with adaptors to calibrate non- 3-1/8” devices. Example based on optional equipment in a typical configuration (Air Cooled Orion Chiller, Preen AC source and Zimmer AC standard). Other options are available. 10kW Precision Calorimeter 1316-900 Revision AA...
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Page 11: Product Overview
Figure 1a: Model 1316 Precision Calorimeter (necessary optional items not shown) The model 1316 is a precision calorimeter that can provide highly accurate RF power measurements up to 10,000 W in the 50 Hz to 500 MHz frequency range, and is traceable to the... - Page 12 The 1316 block diagram is shown in Figure 2a, 3a, and 4a. To begin, RF energy is converted to heat energy inside a RF load containing a circulating coolant flow. The heat energy is dissipated in the coolant, carrying this heat away in the coolant.
- Page 13 Figure 2a: Calorimeter Internal Block Diagram Figure 3a: Signal Processing Block Diagram 10kW Precision Calorimeter 1316-900 Revision AA...
- Page 14 Figure 4a: 1316 Cooling System Block Diagram 10kW Precision Calorimeter 1316-900 Revision AA...
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Page 15: Installation And Set-Up
2. Inspect for damage that may have occurred during transit. Report any damaged items to the shipping agent. Retain and use the original packing material for reshipment if necessary. 3. Inspect the carton for the following items: Table 1: Packing List (1316 Calorimeter and 1316-388 Chiller will be installed in a rack) Item Part Number... -
Page 16: Check The Location Where The Unit Will Be Installed
Preen AFV+ 31015 (optional model), High Power Programmable AC Power Source • Zimmer L64-BAS (optional model), Precision Power Analyzer • Solid State Cooling Systems 1316-388, Thermorack Solid State Chiller (1 kW) • Orion 1316-389 (optional model), DC Inverter Chiller (12 kW) •... -
Page 17: Instrument Connections
4. Connect the AC Power Source to the network using the ethernet port or the RS-232 serial connection. Ethernet is preferred. 5. Connect the thermocouple from the Calorimeter to the 12 kW Chiller as shown in Figure 2. 10kW Precision Calorimeter 1316-900 Revision AA... -
Page 18: Chiller Preparation
Never apply AC or RF power to the unit until proper coolant levels and sufficient air flow are established. CAUTION: Use only pure distilled water in the coolant mix. Do not fill the unit with de-ionized water, flammable fluids, corrosive fluids, explosive, or any other hazardous fluids. 10kW Precision Calorimeter 1316-900 Revision AA... - Page 19 Figure 4. connections 7. Fill the 12 kW Chiller coolant reservoir using about 50 liters (13.2 gallons) of a 25% SR-1 antifreeze and 75% distilled water mixture. 8. Power ON the 12 kW Chiller. 10kW Precision Calorimeter 1316-900 Revision AA...
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Page 20: Calibration Preparation And Instrument Setup
5. Verify that the green FLOW OK indicator is lit. 6. Power ON the 1 kW Chiller. 7. Connect cables CA-70-5 and CA-71-5 to the Power Analyzer as shown in Figure 5 below. Figure 5: CA-70-5 and CA-71-5 connections to Power Analyzer 10kW Precision Calorimeter 1316-900 Revision AA... -
Page 21: Calibration
4. In the Open File dialog box, select the Test Definition file titled HPC- Cal_TestDefinitions_SNxxxx.XML. 5. Click Open to load the selected calibration test parameters into the HPC-CAL calibration software as shown in Figure 8 below. 10kW Precision Calorimeter 1316-900 Revision AA... - Page 22 Table 1 below, but the user may choose to input additional or different information in any field. Note that the information will appear in various HPC-CAL calibration software output files. 10kW Precision Calorimeter 1316-900 Revision AA...
- Page 23 Standard, and Calorimeter checkboxes are checked. The Check All Equipment button text should be black (Figure 11, Step 4). 18. In the Step 3 group, click the Start Auto Test button (Figure 11, Step 5). 10kW Precision Calorimeter 1316-900 Revision AA...
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Page 24: Data Analysis
The date/time portion of the file name corresponds to the time the calibration finished. 3. If required for reporting or auditing purposes, copy the data file to an appropriate location. Alignment 1. In the HPC-CAL calibration software, click the Calorimeter tab (see Figure 12 below). 10kW Precision Calorimeter 1316-900 Revision AA... -
Page 25: Features And Settings
If shutdown occurs, the test will need restarted. Adaptive Fan Control The cooling fan on the 1316 chiller will cycle on/off as needed to maintain the chiller temperature. Fan cycling is normal operation and should not be cause for alarm. -
Page 26: General
RF answer in watts. Correction of Error Terms All of the error term parameters collected and analyzed by the 1316 are incorporated into four separate initialization files comprised of one file representing the actual reflection coefficient of... -
Page 27: Calibrate The Calorimeter Before Use
To calibrate a RF device using the calorimeter, the calorimeter must first be calibrated against an AC power meter standard traceable to a governing authority i.e. NIST, etc. Configure the equipment setup and perform the calorimeter calibration as described above. 10kW Precision Calorimeter 1316-900 Revision AA... -
Page 28: Maintenance
Check all coolant lines are clear of obstructions. • Clean or replace any strainer element added between the chiller outlet and unit inlet. • Clean air inlet, air outlet/fan filters on the chiller using a vacuum. 10kW Precision Calorimeter 1316-900 Revision AA... -
Page 29: Troubleshooting Guide
A load will naturally increase very slightly in resistance as the carbon film becomes oxidized with age but any significant jumps in value (> +/- .5 ohms annually) may be an indication of a potential pending failure. 10kW Precision Calorimeter 1316-900 Revision AA... - Page 30 RF calibrated power equals AC calibrated power Check reflection.ini file for proper values Extreme ambient temperature readings Check for fan failure or inlet air blockage No communication with 1316 Calorimeter Check for proper IP address 10kW Precision Calorimeter 1316-900 Revision AA...
- Page 31 10000 POWER_ADJ watts 1.25 T_PIVOT °C T_POWER watts/°C USE_PUMP True PUMP_SET_FREQ 44.5 44.8 PUMP_CONTROL True PUMP_FREQ 44.5 44.8 PUMP_RPM 1335 1350 1344 FLOWRATE_RPM 3.95 4.15 4.055 FLOWRATE_METER n/a = not applicable for model #1316 10kW Precision Calorimeter 1316-900 Revision AA...
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Page 32: Appendix B - Service Assistance
TEGAM service center is located. The customer shall be responsible for paying all shipping, duties, taxes, and additional costs if the product is transported to any other 10kW Precision Calorimeter 1316-900 Revision AA... -
Page 33: Warranty Limitations
Document publishing dates may lag product changes. Visit www.tegam.com to download the latest version of this manual Contact Information: TEGAM INC. 10 TEGAM WAY GENEVA, OHIO 44041 PH: 440.466.6100 FX: 440.466.6110 EMAIL: tegamsales@aei.com WEB: http://www.tegam.com 10kW Precision Calorimeter 1316-900 Revision AA... -
Page 34: Storage And Shipment
Pay attention to connections with quick disconnects that prevent fluid flow when disconnected and apply proper fittings or disconnect the main hoses to drain those items. 10kW Precision Calorimeter 1316-900 Revision AA... -
Page 35: Expedite Repair & Calibration Form
Include information such as measurement range, instrument settings, type of components being tested, is the problem intermittent? When is the problem most frequent? Has anything changed with the application since the last time the instrument was used?, etc. 10kW Precision Calorimeter 1316-900 Revision AA...