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Advanced Energy Impac 6-TVD Series User Manual Addendum
Advanced Energy Impac 6-TVD Series User Manual Addendum

Advanced Energy Impac 6-TVD Series User Manual Addendum

Pyrometers with video processing box
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Impac
Pyrometers
Series 6-TVD with Video Processing Box
User Manual Addendum
57010269-00AB
July 2024 

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Summary of Contents for Advanced Energy Impac 6-TVD Series

  • Page 1 ® Impac Pyrometers Series 6-TVD with Video Processing Box User Manual Addendum 57010269-00AB July 2024 ...
  • Page 2: Disclaimer And Limitation Of Liability

    Inc. All Rights Reserved. Disclaimer and Limitation of Liability The information contained in this manual is subject to change by Advanced Energy Industries, Inc. without prior notice. Advanced Energy Industries, Inc. makes no warranty of any kind whatsoever, either expressed or implied, with respect to the information contained herein.
  • Page 3: Customer Feedback

    All other trademarks are the property of their respective owners. Customer Feedback Advanced Energy’s technical writing staff has carefully developed this manual using research-based document design principles. However, improvement is ongoing, and the writing staff welcomes and appreciates customer feedback. Please send any comments on the content, organization, or format of this user manual to: •...
  • Page 4: Table Of Contents

    ® ® Advanced Energy Impac Pyrometers Table of Contents   Chapter 1. Safety and Product Compliance Guidelines   Important Safety Information ................. 1-1 Danger, Warning, and Caution Boxes .............. 1-1 Interpreting Product Labels ................... 1-1 Product Compliance .................... 1-2 Product Certification .................. 1-2 Safety and EMC Regulations, Directives, and Standards .......
  • Page 5 ® ® Advanced Energy Impac Pyrometers   Video Processing Box .................. A-1 Pyrometer Dimensions .................. A-1   Appendix B. Technical Data   TVD Model Pyrometers .................. B-1   Appendix C. UPP Commands   Universal Pyrometer Protocol - Data Format ............ C-1 UPP Commands and Descriptions ...............
  • Page 6 ® ® Advanced Energy Impac Pyrometers List of Tables Table B-1. Video specifications ................ B-1 Table B-2. Optics - TVD pyrometer models only .......... B-1 Table C-1. Display commands ................ C-2 Table C-2. User text commands ................ C-3 Table C-3.
  • Page 7 ® ® Advanced Energy Impac Pyrometers List of Figures Figure 2-1. Video processing box ................. 2-2 Figure 2-2. Video processing box - hardware setup .......... 2-3 Figure 2-3. Grounding concept Series 6-TVD setup .......... 2-3 Figure 3-1. Rear view of the pyrometer .............. 3-1 Figure 3-2.
  • Page 8: Chapter 1. Safety And Product Compliance Guidelines

    Guidelines Important Safety Information To ensure safe installation and operation of the Advanced Energy Series 6-TVD unit, read and understand this manual before attempting to install and operate this unit. At a minimum, read and follow the safety guidelines, instructions, and practices.
  • Page 9: Product Compliance

    ® ® Advanced Energy Impac Pyrometers CE label Complies with applicable European directives. UK Conformity Assessed label Complies with applicable United Kingdom regulations. Chassis ground terminal This terminal is available to connect the chassis to a specific ground. It is not required to be connected to an external ground to meet safety requirements.
  • Page 10: Safety And Emc Regulations, Directives, And Standards

    ® ® Advanced Energy Impac Pyrometers Important The calibration/adjustment of the pyrometer was carried out in accordance with VDI/VDE directive “Temperature measurement in industry, Radiation thermometry, Calibration of radiation thermometers,” VDI/VDE 3511, Part 4.4. The terminology used in this manual corresponds to VDI/VDE 3511, Part 4.
  • Page 11: Environmental Compliance

    ® Advanced Energy Impac Pyrometers • Advanced Energy requires that AE-trained personnel perform all maintenance and service on the unit. Environmental Compliance • EU RoHS – European Union Directive 2011/65/EU (RoHS 2) Restriction of the Use of Certain Hazardous Substances in Electrical and...
  • Page 12: Chapter 2. Product Overview

    ® Impac Pyrometers Chapter   Product Overview Introduction The Series 6-TVD pyrometer provides video functions to the features of the instrument. This user manual addendum is intended to supplement the Series 6 manuals for the TVD version. Additional information about the pyrometers is found in the corresponding IGAR 6-TVD Smart, ISR 6-TVD Advanced, IGA 6-TVD Advanced, IS 6-TVD Advanced, and IGA 6/23 Advanced pyrometer manuals.
  • Page 13: Figure 2-1. Video Processing Box

    ® ® Advanced Energy Impac Pyrometers Connector for power supply (for box and pyrometer), computer / controller, standard 12p connection cables (for pyrometers) Connector for connection cable between pyrometer and box (standard 12p extension cables) Video cable connector, 2-pin M9...
  • Page 14: Figure 2-2. Video Processing Box - Hardware Setup

    ® ® Advanced Energy Impac Pyrometers Hardware setup Standard 12p connection cable Connection cable between pyrometer and box Series 6-TVD Pyrometer Video processing box Series 6-TVD video cable Ethernet cable with D-coded M12 connector (box side) and RJ-45 connector Figure 2‑2. Video processing box - hardware setup Review the following image to ensure the complete setup is grounded properly.
  • Page 15: Chapter 3. Installation, Setup, And Operation

    ® Impac Pyrometers Chapter   Installation, Setup, and Operation Visual Functions Video Output Electrical Connection On the back of the Series 6-TVD pyrometer, there is an additional connector for the video output. AE offers ready-made video connection cables in various lengths, which are designed to connect the pyrometer with the VPB.
  • Page 16: Operating Mode

    ® ® Advanced Energy Impac Pyrometers ◦ Serial number (Sno.:xxxx) ◦ Signal intensity (I=xxx.x%); only for ISR 6-TVD Advanced and IGAR 6- TVD Smart models • Current time and date • User text Figure 3‑2. Example of a video image Operating Mode The temperature display in the video image also shows the operating mode the Series 6-TVD unit is currently set to.
  • Page 17: Figure 3-3. Identifying Operating Mode

    ® ® Advanced Energy Impac Pyrometers Figure 3‑3. Identifying operating mode • Tmono = 1-channel mode • Tratio = 2-channel mode (only for ISR 6-TVD Advanced and IGAR 6-TVD Smart units) • Tmetal = Metal mode (only for ISR 6-TVD Advanced and IGAR 6-TVD Smart units) •...
  • Page 18: Normal Operation

    ® ® Advanced Energy Impac Pyrometers Normal Operation Setting Video Mode Parameters To access the video image via Ethernet, set all relevant parameters according to your network requirements. Default Setting of the VPB • IP address = 192.168.1.10 • Port = 5000 •...
  • Page 19: Figure 3-5. Video Settings

    ® ® Advanced Energy Impac Pyrometers Figure 3‑5. Video settings ◦ Text: Enter individual user text to be displayed. ◦ Parameters: Besides the temperature display, one additional informing parameter can be displayed in the image: ▪ Off (no additional parameter is displayed) ▪...
  • Page 20: Video Brightness

    ® ® Advanced Energy Impac Pyrometers Video Brightness You can set the brightness control to Man. (Manual) or Auto. (Automatic) using the InfraWin software, or using the UPP commands. • In Man. mode, video image brightness can be manually adjusted using the slider at the right side margin.
  • Page 21: Comparing Manual And Automatic Control Of Brightness

    ® ® Advanced Energy Impac Pyrometers Move up Set to measuring spot Decrease region height Increase region height Move left Move right Decrease region width Increase region width Move down Figure 3‑8. Adjusting auto brightness Click Accept to save the changed settings.
  • Page 22: Maintenance

    ® ® Advanced Energy Impac Pyrometers Figure 3‑9. Manual control on the left, automatic control on the right Maintenance Refurbishment Schedule To maintain optimal performance of your Series 6-TVD unit, AE recommends a 3 – 5 year refurbishment schedule. Contact AE Technical Support within this timeframe to determine if any refurbishment is recommended for your unit.
  • Page 23: Figure 3-10. Vpb - Remove Cover

    ® ® Advanced Energy Impac Pyrometers However, replacement is also recommended if the VPB has not been in operation for more than 22 months. To Replace the Battery 1. Remove the cover of the VPB by unscrewing the four Allen screws at the corners of the cover and the three bottom screws below the connectors.
  • Page 24 ® ® Advanced Energy Impac Pyrometers 3. Replace the cover. Re-install the four corner Allen screws, the three bottom screws below the connectors, and tighten all fasteners just beyond hand tight. 57010269-00AB Installation, Setup, and Operation 3‑10...
  • Page 25: Chapter 4. Troubleshooting And Technical Support

    “Technical Support” on page 4‑1. Technical Support For help using or troubleshooting products, contact the Advanced Energy Technical Support Organization (TSO). Proceed as follows: 1. Make a note of the serial number (SN) and part number (PN) listed on the product label.
  • Page 26: Obtaining An Rma Number Using The Online Form

    ® ® Advanced Energy Impac Pyrometers 1. Make a note of the serial number (SN) and part number (PN) listed on the product label. 2. Go to advancedenergy.com and click MyAE→ MyAE Dashboard located at the top of the screen.
  • Page 27 ® ® Advanced Energy Impac Pyrometers 2. Dial +1.866.865.5180 (toll-free in the United States of America). For returns and repairs, contact Advanced Energy to get the correct shipping address. 57010269-00AB Troubleshooting and Technical Support 4‑3...
  • Page 28: Appendix A. Unit Dimensional Drawings

    ® Impac Pyrometers Appendix   Unit Dimensional Drawings All dimensions are shown in mm. Video Processing Box Figure A‑1. Overhead and side view of VFB Pyrometer Dimensions Figure A‑2. Series 6-TVD pyrometer 57010269-00AB Unit Dimensional Drawings A‑1...
  • Page 29: Appendix B. Technical Data

    ® Impac Pyrometers Appendix   Technical Data TVD Model Pyrometers The following data supplements the technical data sections found in the full user manuals for the Series 6 pyrometers; the information presented here is specific only to the TVD model pyrometers. Table B‑1.
  • Page 30: Appendix C. Upp Commands

    ® Impac Pyrometers Appendix   UPP Commands Universal Pyrometer Protocol - Data Format Important The UPP commands listed in this section are used in addition to the standard commands shown in the full user manual. This addendum provides only the UPP commands extended for video modules.
  • Page 31: Upp Commands And Descriptions

    ® ® Advanced Energy Impac Pyrometers • If you send a write command and either omit the required data parameter or you replace a required data parameter with <?>, the pyrometers will respond with the limits of the respective settings for the parameter.
  • Page 32: Table C-2. User Text Commands

    ® ® Advanced Energy Impac Pyrometers Table C‑1. Display commands (Continued) Parameter Command Description and the last three digits are the Y-coordinate (YYY = 000 to 208 hex). The Y-coordinates can only be changed in multiples of 2. <AA>v01? Reports the limits of the temperature display coordinates.
  • Page 33: Table C-3. Selectable Parameter Commands

    ® ® Advanced Energy Impac Pyrometers Table C‑3. Selectable parameter commands Parameter Command Description Reports current selectable parameter, the response is <AA>v08 a 2-digit hexadecimal. Writes selectable parameter, XX valid values include:   00 = Case temperature   02 = Measuring distance  ...
  • Page 34: Table C-6. Avg-Rectangle Commands

    ® ® Advanced Energy Impac Pyrometers Table C‑6. AVG-Rectangle commands Parameter Command Description Reports AVG-Rectangle properties, <AA>v21 response is a 12-digit hexadecimal (AAABBBCCCDDD). Writes AVG-Rectangle properties. Valid values are:   AAA = Width (004 to 300 hexadecimal)   BBB = Height (008 to...
  • Page 35: Table C-8. Time And Date Commands

    ® ® Advanced Energy Impac Pyrometers Table C‑7. Control limit commands (Continued) Parameter Command Description   YY = Top control limit (00 to FF hexadecimal) The video module adjusts the image brightness to the average value; all pixels within the defined AVG- rectangle are within these control limits.
  • Page 36: Table C-10. Network Settings

    ® ® Advanced Energy Impac Pyrometers Table C‑9. Video-out commands (Continued) Parameter Command Description   0 = Disable   1 = Enable Reads the limits of video-out tristate; response is <AA>v31? Stores selection of video-out tristate in flash Save video-out <AA>v32 memory.
  • Page 37: Table C-11. Udp Video Signal Settings

    ® ® Advanced Energy Impac Pyrometers Table C‑10. Network settings (Continued) Parameter Command Description answer, the reply to the IP/NM/GW commands will be 00000000 respectively 0.0.0.0. <AA>dhcp? Read DHCP limits, response is 0 or 1 Table C‑11. UDP video signal settings...
  • Page 38 ® ® Advanced Energy Impac Pyrometers Index   on unit 1‑1 industry guidelines, compliance with 1‑3 adapter RCA 3‑1 authorized returns 4‑1 labels on unit 1‑1 battery replacement 3‑8 brightness maintenance controls 3‑4 refurbishment schedule 3‑8 mode 1-channel 3‑2 2-channel 3‑2 certification 1‑2...
  • Page 39 ® ® Advanced Energy Impac Pyrometers signal intensity 3‑1 icons and symbols used 1‑1 standards, directives and standards 1‑3 UPP commands C‑1 support user manual technical 4‑1 alert boxes in 1‑1 symbols symbols and icons used 1‑1 in user manual 1‑1 on unit 1‑1...