Before Garaging The Vehicle; Weekly Maintenance - Toyota 30-5SDK5 Operator's Manual

BEFORE GARAGING THE VEHICLE

WEEKLY MAINTENANCE

INSPECTION AND SERVICE ITEMS
Replacement of HST oil filter
Air cleaner cleaning
Tightening of bolts and nuts
Arm system lubrication
Fan belt inspection
Draining of fuel tank water-mixing, sediment.
Battery electrolyte level
Inspect the items below in addition to the pre-operation items.
Have necessary adjustments or replacements performed.
Please inspect the vehicles thoroughly to insure safety and pleasant working conditions.
(1)
(1) Element
Remove dirt from all vehicle components and
then perform the following.
1. Inspect for oil or water leakage.
2. Inspect each component for warping,
scratches, dents or cracks.
3. Clean the air filter element and lubricate
parts as required.
4. Raise the bucket all the way up and down
to lubricate the inside of the lift cylinder.
Caution Caution
Even a small malfunction can cause a serious
accident.
Do not operate the vehicle until repairs have
been completed.
If you sensed anything unusual during oper-
ation, notify the supervisor.
REMARKS
New vehicle
Air cleaner cleaning
The element can be taken out after removing the
three catches fixing the element.
Element cleaning
1. Tap the element filter paper lightly with-
out causing any damage or blow dust off
with compressed air (700kPa [7kgf/cm
or less) from inside.
2. After element cleaning, remove any dust
in the evacuator valve.
(1)
(1) Evacuator valve
2
]
Note:
• Always replace the element if the filter
paper is torn or damaged.
• Wash the element if heavily contaminated.
How to wash the element
1. Soak the element in water containing neu-
tral detergent for approximately 30 min-
utes and then wash. Use care not to scratch
the filter paper.
2. After washing, rinse the element with
clean water (water pressure less than
2
280kPa [2.8kgf/cm ]).
3. Allow to dry naturally or use a dryer (cold
air). Never use compressed air or flame.
Note:
• The element should be replaced after wash-
ing six times or after it is used for one year.
• It is unnecessary to clean the inside element
when cleaning the double cyclone air
cleaner (Option).
Only clean the outside element.
It is essential to replace both outside and
inside elements, in time of replacement.
Fan belt inspection
If abnormality such as a crack and fray is found
on the fan belt or its tension is weak, ask our
Toyota dealer for replacement or adjustment.
Loosen the alternator set bolt and activate the
alternator for fan belt tension adjustment.
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