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M518-00-880
Issue A
Instruction Manual
CXS Dry Pump and EH Booster Pump Combination Systems

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Table of Contents
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Summary of Contents for Edwards CXS 160

  • Page 1 M518-00-880 Issue A Instruction Manual CXS Dry Pump and EH Booster Pump Combination Systems...
  • Page 2 Flame arresters. Performance requirements, test methods and limits for use EN12874:2001* Flame Arresters – Performance Requirements, Test Methods and Limits of use *CXS 160 and 250 Pump systems including flame arresters were tested in accordance with this standard. Standard now withdrawn. and fulfils all the relevant provisions of...
  • Page 3 P200-10-078 Issue A Materials Declaration In accordance with the requirements of the Chinese regulatory requirement on the Management Methods for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products Order No. 32 (also known as ‘China RoHS2’) and SJ/T 11364 Marking for the Restricted Use of Hazardous Substances in Electronic and Electrical Products: Product Labels Product...
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  • Page 5: Table Of Contents

    Appendix A1 Installation drawings ..............31 Index ....................47 For return of equipment, complete the HS Forms at the end of this manual. © Edwards Limited 2012. All rights reserved. Page i Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 6 CXS 160, 250 / EH1200 Category 2 installation drawing (Sheet 4) ..........34 CXS 160, 250 / EH1200 Category 2 with Flame Arrester installation drawing (Sheet 1) .....35 CXS 160, 250 / EH1200 Category 2 with Flame Arrester installation drawing (Sheet 2) .....36 CXS 160, 250 / EH1200 Category 2 with Flame Arrester installation drawing (Sheet 3) .....37...
  • Page 7 Krytox® is a registered trademark of DuPont (E.I. du Pont de Nemours and Company) Elmac® is a registered trademark of Elmac Technologies PROTEGO® is a registered trademark of Braunschweiger Flammenfilter GmbH © Edwards Limited 2012. All rights reserved. Page iii Edwards and the Edwards logo are trademarks of Edwards Limited.
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  • Page 9: Introduction

    Introduction Scope and definitions Edwards CXS dry pumps factory fitted with Edwards EH Mechanical boosters are intended to be installed, commissioned and operated as complete combination systems. This instruction manual details only the specific information for these pumps operating together as combination systems.
  • Page 10: Applications

    RF Earth (ground). The following warning only appears in this manual: Warning - Pressurised. Material safety data sheets for chemicals supplied by Edwards can be obtained by contacting Edwards, or on www.edwardsvacuum.com. Applications CXS/EH Pump combination systems are suitable for a wide range of industrial applications. Edwards has a dedicated team of applications engineers who can help you determine the best CXS/EH Pump combination system for your application.
  • Page 11: Description

    All electrical controls and safety functions are via the CXS pumping system and general operational control can be via the display module or other remote interfaces such as MCM MicroTIM. © Edwards Limited 2012. All rights reserved. Page 3 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 12 10. CXS pump cooling water flow meter 21. Booster oil level sight glass (gear cover) 11. System cooling water inlet (3/8 inch BSPT male) Page 4 © Edwards Limited 2012. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 13 3. Direction of rotation sight glass (EH1200 only) 4. Oil level sight glass (hydrokinetic drive/gear cover) 5. Display module 6. CXS Exd control box © Edwards Limited 2012. All rights reserved. Page 5 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 14: Flammable Atmospheres

    M518-00-880 Issue A Flammable atmospheres There are two flammable zones (atmospheres) associated with Edwards dry pump systems. The definitions of these two zones are as follows: External The atmosphere around the outside of the Edwards system and everywhere within the equipment where it is possible for this atmosphere to be present.
  • Page 15: Mandatory Safety Instrumentation And Operational Limits

    The CXS Manual, M52800880. Refer to the The CXS Manual, M52800880 for further details of the CXS Controller and on-board Zener barriers. © Edwards Limited 2012. All rights reserved. Page 7 Edwards and the Edwards logo are trademarks of Edwards Limited.
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  • Page 17: Technical Data

    CXS250 + EH1200 950 m < 0.05 1000 CXS160 + EH1200 850 m < 0.07 1000 T3 variants without flame arresters © Edwards Limited 2012. All rights reserved. Page 9 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 18: Loading Data

    (380 - 415 V systems) J Type Min cable size for 380 - 415 V systems mm 6(10) 6(10) 10(8) corresponding AWG size) Page 10 © Edwards Limited 2012. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 19: Cooling-Water Data

    Under transient conditions such as power on or pump acceleration. ii) With abnormal supply configurations such as a missing or earthed phase or unbalanced supply voltages. Contact Edwards for more information about configuration requirements for earth leakage reduction. Cooling-water data The single interface connections distribute the require coolant flows to the CXS Pump and EH Booster.
  • Page 20 Based on water with a heat capacity of 4.18 kJ/kgK. Flow compensation must be made for coolants with a lower value. Page 12 © Edwards Limited 2012. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 21: Air Supply

    34slm, and an inlet purge of 16slm. There is one common nitrogen purge supply point for all purges on the CXS/EH Pumping combination system, see Figure 1 © Edwards Limited 2012. All rights reserved. Page 13 Edwards and the Edwards logo are trademarks of Edwards Limited.
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  • Page 23: Installation

    4. Ensure that you use all the lifting eyebolts when lifting the pump. Lifting slings >1.5m should be used to obtain the correct lifting angles. © Edwards Limited 2012. All rights reserved. Page 15 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 24: Levelling The Pump

    CXS and EH for the correct level of oil. Refer to the individual instruction manuals. Page 16 © Edwards Limited 2012. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 25: Connect The Pump Inlet And Outlet

    CXS Manual M52800880. No other positions or modifications are permitted without consulting Edwards. Otherwise, there may be a risk of injury or death to people and damage to equipment and facilities.
  • Page 26: Connect The Cxs/Eh Combination System Inlet To Your Process System

    EH pump, you must fit a suitable inlet filter. The inlet connection is made with a standard ISO flange and Edwards trapped O-ring. Details of connecting to the inlet of the CXS/EH combination system are given in the Manual A30151880.
  • Page 27: Connect And Set Up Cooling Water

    5. Switch on the electrical power to the CXS and press the reset button to reset the safety interlock. All the water valves in the pump cooling system will automatically open for a period of 30 seconds. © Edwards Limited 2012. All rights reserved. Page 19 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 28: Electrical Supply

    3. Refer to the CXS Manual M52800880 and section 4 of this manual and start the system to run the CXS pump. Page 20 © Edwards Limited 2012. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 29 Referring to M52800880, reverse any two of the mains phase wires, re-making the wire lengths as required. Repeat the check from step 2 to ensure the direction of rotation is now correct.  © Edwards Limited 2012. All rights reserved. Page 21 Edwards and the Edwards logo are trademarks of Edwards Limited.
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  • Page 31: Operation

    Fault codes are displayed on the optional PDT. † Intervention required through display module, PDT or microTIM. © Edwards Limited 2012. All rights reserved. Page 23 Edwards and the Edwards logo are trademarks of Edwards Limited.
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  • Page 33: Maintenance

    7. The cooling-water drain procedure is now complete. Disconnect the air supply, electrical supply and the drain hoses. Dispose of the drained cooling-water appropriately. © Edwards Limited 2012. All rights reserved. Page 25 Edwards and the Edwards logo are trademarks of Edwards Limited.
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  • Page 35: Transportation, Storage And Disposal

    Perchlorate Material - special handling may apply, refer to www.dtsc.ca.gov/hazardouswaste/perchlorate/ Edwards products are supported by a worldwide network of Edwards Service Centres. Each Service Centre offers a wide range of options including disposal. Refer to Section 7.2...
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  • Page 37: Service, Spares And Accessories

    A variety of accessories are available for CXS - contact Edwards for advice and details. Spares For spares, please refer to the individual CXS or EH booster manuals, or contact Edwards for advice and details. © Edwards Limited 2012. All rights reserved.
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  • Page 39: Appendix A1 Installation Drawings

    Appendix A1 Installation drawings Figure A1 - CXS 160, 250 / EH1200 Category 2 installation drawing (Sheet 1)
  • Page 40 Figure A2 - CXS 160, 250 / EH1200 Category 2 installation drawing (Sheet 2)
  • Page 41 Figure A3 - CXS 160, 250 / EH1200 Category 2 installation drawing (Sheet 3)
  • Page 42 Figure A4 - CXS 160, 250 / EH1200 Category 2 installation drawing (Sheet 4)
  • Page 43 Figure A5 - CXS 160, 250 / EH1200 Category 2 with Flame Arrester installation drawing (Sheet 1)
  • Page 44 Figure A6 - CXS 160, 250 / EH1200 Category 2 with Flame Arrester installation drawing (Sheet 2)
  • Page 45 Figure A7 - CXS 160, 250 / EH1200 Category 2 with Flame Arrester installation drawing (Sheet 3)
  • Page 46 Figure A8 - CXS 160, 250 / EH1200 Category 2 with Flame Arrester installation drawing (Sheet 4)
  • Page 47 Figure A9 - CXS250 / EH2600 Category 2 installation drawing (Sheet 1)
  • Page 48 Figure A10 - CXS250 / EH2600 Category 2 installation drawing (Sheet 2)
  • Page 49 Figure A11 - CXS250 / EH2600 Category 2 installation drawing (Sheet 3)
  • Page 50 Figure A12 - CXS250 / EH2600 Category 2 installation drawing (Sheet 4)
  • Page 51 Figure A13 - CXS250 / EH2600 Category 2 with Flame Arrester installation drawing (Sheet 1)
  • Page 52 Figure A14 - CXS250 / EH2600 Category 2 with Flame Arrester installation drawing (Sheet 2)
  • Page 53 Figure A15 - CXS250 / EH2600 Category 2 with Flame Arrester installation drawing (Sheet 3)
  • Page 54 Figure A16 - CXS250 / EH2600 Category 2 with Flame Arrester installation drawing (Sheet 4)
  • Page 55: Index

    Download the latest documents from www.edwardsvacuum.com/HSForms/, follow the procedure in HS1, fill in the electronic HS2 form, print it, sign it, and return the signed copy to Edwards. Note: If we do not receive a completed HS2 form, we will not accept the return of the...
  • Page 56 edwardsvacuum.com...

This manual is also suitable for:

Cxs 250Eh1200Eh2600

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