Testing And Validation - Danfoss HFX Series Installation And Operation Manual

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HFX Product Family
14.0

TESTING AND VALIDATION

Requirement
Electrical/EMI/EMC
EU (2004/104/)
CISPR 25
CISPR 25
ISO 11452 -4
ISO 11452 -2
SAE J1113 -2:2004
ISO7637 -2:2004
ISO7637 -2:2004
ISO7637 -2:2004
ISO7637 -2:2004
ISO7637 -2:2004
SAE J1113 -12
SAE J1113 -12
ISO 10605:2001 Sect 5.2.2
ISO 10605:2001 Sect 5.2.3
ISO 10605:2001 Sect 7
ISO 10605:2001 Sect 7
EN61000 -4-2:1995 Sect 8.3.2.1&2
SAE J1113 -26
SAE J1113 -26
Mechanical/Environmental
Storage Temperature Range
Operating Temperature Range
Initial Conditioning
High Temperature endurance
Voltage Range
Ignition Cycling
Thermal Shock
Humidity/Temp Cycling
Rain Cycle
Thermal Cycling
Brine Ingestion
Hot Plugging
Ingress Potection
Tansit Shock
Vibration
Shock
Fluid Compatibility
Dust
Thermal Shock
Handling Drop Test
Salt Spray
Wash Down
Ice
Maximum Voltage
Salt Fog
Short Circit
Steam Clean
Tri-Temperature Functional
Chemical Compatibility
Temperature Destruct Test
Speci cations
EU automotive EMC directive
Conducted emissions (EU broadband & narowband limits)
Radiated emissions (EU broadband & narowband limits)
Immunity to narrowband conducted electormagnetic energy via bulk current injection
Immunity to narrowband radiated electormagnetic energy via absorption lined chamber
Audio frequency noise immunity
Automotive test pulse 1 reference level IV
Automotive test pulse 2a, 2b reference level IV
Automotive test pulse 3a, 3b reference level IV
Automotive test pulse 4 reference level IV
Automo tive test pulse 5 reference level IV
Chattering relay test
Mutual coupling
ESD powered up test - direct contact discharge test level IV
ESD powered up test - air discharg e test level IV
ESD unpowered handling - direct contact discharge testlevel IV
ESD unpowered handling - air discharge test level IV
ESD indirect discharge with horizontal and v
Immuniy to A.C. power line electric elds reference +/ - 15 kV
Immuniy to A.C. power line magnetic elds reference 40 uT
-40°C - 125 °C
-40°C - 105°C (USB use is limited to 85°C)
-40°C for 24 hours, 105°C for 24 hours
125°C for 200 hours unpowered. After test unit must be functional
6 V - 32 V
10,000 cycles of I minute max supply voltage alternating with 1 minute no voltage at power supply connection.
J1455 Section 4.1.3.2; 2 hour -40°C two hour soak, 5 four hour cycles, two hours @ -40°C & two hours @ 105°C
J1455 Section 4.2.3 Six 48 hour cycle at 20°C to 60°C, 90 - 98% RH
100 cycles 1 hour tap water spray, 1 hour 71°C
1000 cycles from -40°C to 105°C powered, test full load every 200 cycles
8 cycles of 1 hour at 105°C followed by 1 hour in brine solution @ 13°C
5 cycles connect/disconnect while active
IP67/IP69K
J1455 Section 4.11.3.2
J1455 Section 4.10.4.1/5.82Grms, 8 hours per axis
J1455 Section 4.10.4/6+/ -pulses, 50 G's, 6 ms
J1455 Section 4.4.3
J1455 Section 4.7.3/IEC529
J1455 Section 4.1.3.2
J1455 Section 4.11.3.1/ 1 meter drop on concrete on each of 6 box faces
J1455 Section 4.3.3
J1455 Section 4.5.3/4.83MPa, 11.4 l/min, 10.2 cm away, 2 minutes duration
3 cycles (stabilize -20°C then submerge in 0°C water, then -20°C)
168 hours at 105°C with 16 VDC
ASTM-B117/96 hours at 35°C 5% NaCl
Short each pin to supply and ground in powered state
5.7 l/min 2.41 Mpa 20 -30 cm distance for 375 cycles
1, 24 hour cycle form -40°C to +105°C
See list below
Increase temperature until unit is destroyed (dwell at max for 10 minutes, bring down to room temp and repeat cyclically)
HF
X Product Family Installation and Operation Manual for Matlab® Support Package January 2017
ertical coupling plane method test level IV
23

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