Atlas Copco Power Focus 600 User Manual
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Atlas Copco Power Focus 600 User Manual

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Printed Matter No. 9836 4954 01
Valid for Version No. 1.6
Issue No. 2014-03
2017-10-02
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference
Power Focus 600
WARNING
User Guide

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Summary of Contents for Atlas Copco Power Focus 600

  • Page 1 Power Focus 600 Printed Matter No. 9836 4954 01 Valid for Version No. 1.6 User Guide Issue No. 2014-03 2017-10-02 WARNING Read all safety warnings and instructions Failure to follow the safety warnings and instructions may result in electric shock, fire and/or serious injury.

  • Page 2: System Architecture

    This manual includes screenshots from the product interface. The screenshots can show examples of parameter settings or other configurations and are NOT intended to be generally applicable, unless stated otherwise. Check with your local Atlas Copco representative how to set up your specific system environ- ment. System architecture...
  • Page 3 I/Os. Each input and relay can be configured individually. The sealed I/O Expander is designed for more de- manding environments than I/O Expander. © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 4 Scanners can read a barcode or QR code and, based on that information, select the appropriate batch se- quence to use for that operation. © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 5 The Software view contains information used for giving service personnel accu- rate information about the software installed on the controller so that they give adequate help and support, and an option to update and activate the controller software. © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 6 IT board { , : profile5 in element [subsection]} Description of function and displayed information. TPLC board { , : profile5 in element [subsection]} Description of function and displayed information. © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 7 Power Focus 600 Introduction Power Focus 600 is the latest generation of control and monitoring systems for quality critical assembly. The system is designed to be the successor of air tool solutions and DS/DL systems. The Power Focus 600 is a control system for Tensor ES tools.
  • Page 8 Network settings [Page 000]. Note! Users can program the controller from the controller and the web interface at the same time. © Atlas Copco Industrial Technique AB - 9836 4954 01...

  • Page 9: Menu Overview

    Learn more about how to set up and configure a batch sequence in section Batch [Page 000]. Note! The controller must be equipped with a Station con- trol IAM to be able to access batch functionalties. © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 10 Setup For instructions on how to mount and connect the Power Focus 600 controller, refer to the Product instructions (9836 5795 00). © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 11 Power Focus 600 Network settings The Power Focus 600 can be set up to be accessed on a Local Area Network (LAN) or accessed directly from a connected PC. It uses the IPv4 protocol. Note! Only the Factory Ethernet port can be configured.

  • Page 12: Required Hardware

    { , : profile4 in element [iosection]} Nödvändiga delar för att kunna sätta upp systemet. Connecting accessories { , : profile4 in element [iosection]} How to setup the system with accessories (Stacklight, etc.). © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 13 Power Focus 600 Emergency stop in Power Focus 600 Power Focus 600 is equipped with an emergency stop function with redundant breaking according to EN ISO 13849-1 category 3 PL d. It provides a safe sys- tem that can be used with hand-held tools and systems.
  • Page 14 Batch > Sources > Scanner configuration A scanner is used to read a barcode string or a QR code containing information used to have the controller to choose the appropriate batch sequence. © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 15 Configuring the scanner The scanner itself must be set up using a US keyboard, and the scanner shall emit a carriage return character to terminate the barcode string. © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 16 Power Focus 600 Valid scanners At the moment the following scanners are available for use with the Power Focus 600 controller: • Datalogic PD8530 • Honeywell 4800i • Intermec SR61T • Symbol DS3508 Export/Import Controller > Export/Import The export and import function lets the user export the events and tightening re- sults for analysis in external programs.
  • Page 17 Virtual Station 1;;Loosening OK;Loosening OK;2014-01-28 11:36:13;;;Loosening;0; Nm;21.8402; Nm;0; °;0;°;0;°; Note! The exported numbers, for example Torque values, uses the decimal point as decimal mark. Exported events - csv file format Severity;Date and time;Code;Description Information;2014-01-22 16:34:57;1000;Controller started © Atlas Copco Industrial Technique AB - 9836 4954 01...

  • Page 18: Motor Tuning

    Make sure tool and controller are set up to perform tightenings. Set up the tool with a torque reference transducer such as an ACTA or BLM Bench. Please re- fer to the torque reference transducer’s user guide for setup instructions. © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 19 • To set another date enter it on the format yyyymmdd and then press OK. To store the settings go to Apply and press OK. Controller software update Controller > Software > Software update © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 20 The activation process requires a restart of the con- troller. To activate the installed software: On the Controller menu, go to Software, and then select Software activa- tion. Press OK to start activation, and follow the instructions. © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 21 Tightening setup The Power Focus 600 tightening programs need parameters to be set in order to perform a tightening, such as the Target torque or Target angle. Other set- tings are optional such as Soft start, Selftap, and Torque compensation, or which tightening strategy to use.
  • Page 22 On: Soft start is turned on. Speed Defines the speed during Soft start. Angle Defines the target angle to turn the 90° spindle for the bolt to enter the thread. © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 23 The tightening will be considered a rehit if the speed never reaches half the rundown speed, and a rehit error is indicated. © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 24 Monitoring the rundown torque can be useful when running down a lock nut which has a plastic insert in the threads to help the fastener resist vibration. This will require a higher torque, known as prevailing torque, to overcome the inter- ference. © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 25 For exam- ple, threads that are too long would require a greater turning angle for the bolt to reach snug. © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 26 From torque The system starts to monitor the tightening angle from the specified torque value and reports if angle limits are violated. © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 27 If Spread reduction is selected, it is implied that the Target speed is reduced to allow time for relaxation in the sec- ond and final pass. © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 28 Depending on the joint properties, for example if the joint is very stiff or very soft, a different tightening strategy might be needed. Note! The TurboTight strategy is only available when using the Tensor STR tools. © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 29 { , : profile5 in element [p]}This behaviour emulates the old Power Focus’ Two stage functionality. © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 30 Target torque. { , : profile5 in element [p]}This behavior would be achieved by using the Multistage functionality in the old Power Focus. © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 31 The Rotate strategy is primarily a strategy for testing and demo purposes. When letting the tool rotate in free air, it will turn the socket the specified angle using the lowest torque possible. © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 32 Manual: Enables the Torque limit values to be set manually. Torque min Torque value for lower torque 95% of Target torque limit. Torque max Torque value for upper torque 120% of Target torque limit. © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 33 75% of Target Tq Angle min Angle value for lower angle limit 90° Angle max Angle value for upper angle limit 720° From rundown complete { , : profile5 in element [subsection]} © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 34 On: Soft stop is activated. When target torque is reached, the tool speed is immediately decreased to 75%. Then the speed is decreased to zero in at most 40 ms. © Atlas Copco Industrial Technique AB - 9836 4954 01...

  • Page 35: Common Procedures

    • Reset and recalculate all parameters except Target torque, and use parameter values based on the built-in parameter rules. • Manually edit the parameters and set correct parameter values. © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 36 Each batch is a specified number of times a tightening is performed by using a certain Pset. Required hardware Power Focus 500, Power tool, Scanner and Socket se- lector. © Atlas Copco Industrial Technique AB - 9836 4954 01...

  • Page 37: Tool Calibration

    Adjust the tool’s calibration value To set the tool’s calibration value it must first be calculated from the torque readings from the controller and the torque reference transducer by using the equation below. © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 38 OK. Accessories setup { , : profile4 in element [iosection]} A tutorial on how to connect and set up the controller with accessories such as a Socket selector and Scanner. © Atlas Copco Industrial Technique AB - 9836 4954 01...

  • Page 39: Reference Information

    Digital input connector Power Focus 600 Function Digital input - Digital input 1 + Digital input 2 + Digital input 3 + Digital input 4 + © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 40 Relay Function Normally closed Relay 1 Common Normally open Normally closed Relay 2 Common Normally open Normally closed Relay 3 Common Normally open Normally closed Relay 4 Common Normally open © Atlas Copco Industrial Technique AB - 9836 4954 01...

  • Page 41: Controller Connections

    Relay 1 Common Normally open Controller connections This section describes the connections on the Power Focus 600 controller’s front and underside. Please refer to the Product instruction for more specific technical data about the controller. Connections – Front Connections and switches on the Power Focus 600 controller.
  • Page 42 Batch sequence. Reset Too many Bypass Pset Skips the next Pset in the running Batch sequence. Lock tightening Lock loosening © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 43 Use alternative iden- tifier External monitored 1 External monitored 2 External monitored 3 External monitored 4 External monitored 5 External monitored 6 External monitored 7 External monitored 8 Test input signal © Atlas Copco Industrial Technique AB - 9836 4954 01...

  • Page 44: Output Signals

    The batch sequence counter is equal to the batch se- quence size. Result can OK or NOK. Generic I/O 1 Generic I/O 2 Generic I/O 3 Generic I/O 4 Generic I/O 5 Generic I/O 6 © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 45 Warning Tool overheated 2020 Warning No motor tuning Do motortuning – Do motortune 2021 Warning Motor tuning Complete motor failed tuning else ser- vice tool. 2022 Info Motor tuning done © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 46 2070 Info Tool not li- Tool is not li- censed censed/sup- ported. 2071 Error Corrupt tool de- Tool descriptor scriptor is corrupt. © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 47 IP vice on the fac- collision. tory net. 3031 Info Factory carrier The factory Connect the ca- lost port's carrier has ble again. been lost (cable disconnected). © Atlas Copco Industrial Technique AB - 9836 4954 01...

  • Page 48: Troubleshooting

    Check wires and munication error communication terminators. error with acces- sory. 7010 Info Message text to General event None display for displaying of messages. Troubleshooting { , : profile4 in element [iosection]} © Atlas Copco Industrial Technique AB - 9836 4954 01...
  • Page 52 Original instructions Atlas Copco Industrial © Copyright 2017, Atlas Copco Industrial Technique AB. All rights reserved. Any Technique AB unauthorized use or copying of the contents or part thereof is prohibited. This SE-10523 STOCKHOLM applies in particular to trademarks, model denominations, part numbers and drawings.

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