Atlas Copco R9 Manual
  1. Manuals
  2. Brands
  3. Atlas Copco Manuals
  4. Controller
  5. R9
  6. Manual
Atlas Copco R9 Manual

Atlas Copco R9 Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Unity Controller
R9 Variants
Issue 13
Original instructions for operation
and maintenance of self pierce rivet
equipment controller. Patents granted
and pending.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the R9 and is the answer not in the manual?

Questions and answers

Fain Fine
April 9, 2025

Need complete instructions how to change spoon of rivets on the gun

User image 67f6f51e18b66
0

Related Manuals for Atlas Copco R9

Summary of Contents for Atlas Copco R9

  • Page 1 Unity Controller R9 Variants Issue 13 Original instructions for operation and maintenance of self pierce rivet equipment controller. Patents granted and pending.
  • Page 2 Copyright © 2022 Atlas Copco IAS Intellectual property of Atlas Copco Industrial Assembly Solutions part of Atlas Copco Group. All rights reserved. No part of this publication may be reproduced, distributed, or transmitted without the express written permission of the publisher, except in the...

  • Page 3: Table Of Contents

    Unity Controller R9 Variants, Issue 13 Contents Equipment ..........5 Certification .

  • Page 5: Equipment

    Unity Controller R9 Variants, Issue 13 Equipment This book contains original instructions for following tool part numbers: MODEL VARIATION PART NUMBER R9 ROW (Rest Of the World) 4222610000 R9 ROW/C (Rest Of the World Local) 4222610387 4222610782 R9 GLB (Global)
  • Page 6 Unity Controller R9 Variants, Issue 13 Patents granted and pending. Whilst every effort is made to ensure all information is correct, Atlas Copco IAS cannot be held liable for misprints or inaccuracies. Atlas Copco IAS also reserves the right to change the specifications of any product to improve its function without prior notice.

  • Page 7: Certification

    Unity Controller R9 Variants, Issue 13 Certification EC Declaration of Conformity The Authorised Representative for sale of this equipment within the European Economic Area Thomas Schaumann Atlas Copco IAS Division Gewerbestrasse 52, Bretten-Goelshausen, 75015, Germany For the equipment described: Atlas Copco IAS UK Limited...

  • Page 8: Introduction

    3. 2 Intended Use of the Equipment Atlas Copco IAS warrants the supplied equipment to be correct and fit for purpose as described, declared and agreed in the quotation/sales order or supervening contract. Atlas Copco IAS accepts no liability for damages arising in whole or in part from: Non-observance of the supplied instructions.

  • Page 9: Intended Use Of This Manual

    3. 3 Intended Use of this Manual This manual is intended to be used by trained operators of the equipment and Atlas Copco IAS personnel when operating or maintaining the Self Pierce Riveting (SPR) equipment described. The information contained within this manual is provided as a guide for the intended use of the Henrob Self Pierce Riveting (SPR) equipment only.

  • Page 10: Safety

    Atlas Copco IAS or an approved distributor, without prior agreement from Atlas Copco IAS . Do contact Atlas Copco IAS or an approved engineer for help if you are in doubt „ of your ability to operate or maintain the equipment.

  • Page 11: Overview

    Unity Controller R9 Variants, Issue 13 Overview R9 ROW R9 ROW/C Variation Part No 4222610000 4222610387 4222610782 Thermostat     Mains Voltage 400VAC 400VAC 400VAC Fused Mains Circuit Breakers Mains    Capacitor Module BRF Power ...
  • Page 12 Unity Controller R9 Variants, Issue 13 R9 GLB Variation Part No 4222610001 4222622824 4222622826 4222624806 Thermostat             Mains Voltage 380-500VAC 380-500VAC 380-500VAC 380-500VAC Fused Mains    ...
  • Page 13 Unity Controller R9 Variants, Issue 13 R9 GLB/C Variation Part No 4222628850 4222628886 4222610272 Thermostat       Mains Voltage 380-500VAC 380-500VAC 380-500VAC Fused Mains Circuit Breakers Mains    Capacitor Module    BRF Power 600 x 600 Enclosure ...
  • Page 14 Unity Controller R9 Variants, Issue 13 R9 GLB/C Variation Part No 4222610812 4222611475 4222617192 4222617414 Thermostat         Mains Voltage 380-500VAC 380-500VAC 380-480VAC 380-480VAC Fused Mains Circuit Breakers Mains     Capacitor Module ...
  • Page 15 Unity Controller R9 Variants, Issue 13 R9 NA Variation Part No 4222623488 4222624805 4222610399 4222614386 Thermostat             Mains Voltage 380-500VAC 380-500VAC 380-500VAC 380-500VAC Fused Mains Circuit Breakers Mains ...
  • Page 16 Unity Controller R9 Variants, Issue 13 R9 CN Variation Part No 4222611136 4222627070 4222619776 4222620409 Thermostat Mains Voltage 380VAC 380VAC 380VAC 380VAC Fused Mains Circuit Breakers Mains     Capacitor Module BRF Power     600 x 600 Enclosure 800 x 600 Enclosure ...

  • Page 17: Components

    Unity Controller R9 Variants, Issue 13 Components The Controller is designed to operate the servo riveting tool. It contains the HMI (Human-Machine Interface), Servo Drive, I/O and all necessary power/communications and safety circuits. The control logic (software) is contained in the servo drive internal PLC (Programmable Logic Controller).
  • Page 18 7 - Internal Thermostat BT1 8 - Emergency Stop Contactor QA1 16 - Fan Unit 24VDC GQ1 NOTE R9 ROW Controller type shown for illustration purposes only. Refer to the schematic drawing for detailed information of the controller in use. Page 18...

  • Page 19: Hmi

    Unity Controller R9 Variants, Issue 13 6. 1 Human Machine Interface enables the user to interact with operating software. To ensure optimum performance of the equipment and HMI: Avoid prolonged exposition to direct sunlight to evade the risk of overheating „...

  • Page 20: Internal

    Unity Controller R9 Variants, Issue 13 6. 2 Internal WARNING If the system is turned off using the local disconnect there will still be live wires connected to the top of the disconnect NOTE Ensure filters in the Fan Enclosures of the Controller are checked regularly for blockage.

  • Page 21: Installation

    & excessive temperature (i.e. store at +5 to +40°C). If the equipment is unpacked, it should be suitably protected from damage. If it is not to be used for some time (i.e. over 1 month) then additional measures may be required, consult Atlas Copco IAS for details.

  • Page 22: Siting Of Controller

    Unity Controller R9 Variants, Issue 13 7. 2 Siting of Controller The Controller is mounted onto a stand. This must be set on an even, stable floor as close as possible to the riveting tool, in order to keep cable lengths to a minimum.

  • Page 23: Operation

    Unity Controller R9 Variants, Issue 13 Operation 8. 1 System Start-up Check The system start-up check is to help the operator verify that the riveting system is in the proper condition before operating. This assumes that the system has previously been operationally tested, not undergoing an initial start-up after any major maintenance or modification.

  • Page 24: Basic Operation

    Unity Controller R9 Variants, Issue 13 8. 2 Basic Operation Operation of the HMI is via the touch-screen display. Depending on which permission level the operator is logged in to, different settings, parameters and information is available. 8. 3 Modes of Operation MANUAL MODE Commands for riveting come from the user.

  • Page 25: Technical Data

    Unity Controller R9 Variants, Issue 13 Technical Data 9. 1 Controller Performance / Specification Power consumption Application dependant Operating conditions Application dependant 9. 2 HMI Performance / Specification Display On board, high quality, colour touch-screen Backup Automatically activated UPS with auto save data...
  • Page 26 Atlas Copco IAS Industrial Assembly Solutions Henrob Self-Pierce Riveting atlascopco.com...

Table of Contents