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Stratus
Model No.: SAE-C10C
2 Post Overhead Lift
Sing (1) Point Manual Release
Lifting Capacity:10000LBS
Important Note
1.This equipment can not be installed, operated or repaired without reading instructions.
2.Electrictiy must be hooked up by certified electrician.
3.Do not use this equipment beyond its rated capacity.
2 Post Overhead Lift Installation & Operation & Maintenance Instructions
Installation & Operation
Maintenance & Instructions
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Summary of Contents for Stratus SAE-C10C
- Page 1 Stratus 2 Post Overhead Lift Installation & Operation & Maintenance Instructions Model No.: SAE-C10C 2 Post Overhead Lift Installation & Operation Sing (1) Point Manual Release Maintenance & Instructions Lifting Capacity:10000LBS Important Note 1.This equipment can not be installed, operated or repaired without reading instructions.
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Page 2: Table Of Contents
Directory 1-The amin features of the equipment ……………………………………………………………………………………4 1.1-Product description……………………………………………………………………………………………………4 1.2-Features of the product ………………………………………………………………………………………………4 1.3-Satey mark of the product ……………………………………………………………………………………………4 2-Technical Date of the equipment ………………………………………………………………………………………5 2.1-Product Dimensions …………………………………………………………………………………………………6 2.2-Tools required…………………………………………………………………………………………………………7 3-Installation ………………………………………………………………………………………………………………8 3.1-Preparation ……………………………………………………………………………………………………………8 3.2-Foundation requirements……………………………………………………………………………………………8 3.3-Installation steps ……………………………………………………………………………………………………10 4-Equipment Installation …………………………………………………………………………………………………13 4.1-Assemble Columns …………………………………………………………………………………………………13 4.2-Assemble overhead top beam ………………………………………………………………………………………13... - Page 3 6-Operation and Use……………………………………………………………………………………………………25 6.1-Operation …………………………………………………………………………………………………………25 6.2-Raising/Lifting………………………………………………………………………………………………………25 6.3-Stopping ……………………………………………………………………………………………………………25 6.4-Lowering ……………………………………………………………………………………………………………25 7-Safety …………………………………………………………………………………………………………………25 7.1-Important Reminder………………………………………………………………………………………………25 7.2-Vehicle Position……………………………………………………………………………………………………26 7.3-Risk of Vehicle Falling Off form the lift……………………………………………………………………………26 8-Maintenance …………………………………………………………………………………………………………26 8.1-Every Month Hydraulic System……………………………………………………………………………………26 8.2-Every 3 Month Safety Maintenance………………………………………………………………………………26 8.3-Every 6 Month Hydraulic Pump……………………………………………………………………………………27 8.4-Every 12 Month……………………………………………………………………………………………………27 8.5-Regular Lubrication…………………………………………………………………………………………………27 9-Troubleshooting Guide………………………………………………………………………………………………28...
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Page 4: 1-The Amin Features Of The Equipment
1-The main features of the equipment 1.1-Product description This product is a hydraulic lift. The product is manual single point lock release, easy to operate. It is suitable for inspection, repair and maintenance of a vehicles below 10000lbs. 1.2-Features of the product When the power unit of the hydraulic lift is connected to the power supply, press the switch, the gear pump works, and the hydraulic oil pushes the piston rod up, which is brought to the pulley and the pulley and the safety lock tooth will blink and bite each other during each ascent. -
Page 5: 2-Technical Date Of The Equipment
2-Technical Date of the equipment Model SAE-C10C Symmetric Installation Asymmetric Installation Lifting capacity 10000lbs/4500kg 10000lbs/4500kg Lifting height 74 13/16″/1900mm 74 13/16″/1900mm Min. height 3 15/16″/100mm 3 15/16″/100mm Column inside 118 3/16″/3002mm 110 5/8″/2810mm Drive through 106″/2693mm 101″/2565mm Lifting time About 50 sec. -
Page 6: Product Dimensions
2.1-Product Dimensions Symmetric Installation Asymmetric Installation... -
Page 7: Tools Required
2.2-Tools required Hamer, Socket Wrench Set, Hex Wrench Set, Adjustable Wrench, Screwdriver, Measuring Tape(16’+),Long-Nose Pli- er, Circlip Pliers, Electric Rotary Hammer, Drill (3/4″), Safety Glasses, Work Gloves, Safety Helmet, Forklift/Crane or something similar. Name Picture Rotary hammer drill (Φ19) Carpenter’s chalk Hammer Screw sets Level bar... -
Page 8: 3-Installation
3-Installation This 2 Post Overhead Lift is the most common equipment for repairing cars. Its installation is not only related to the maintenance efficiency but also to personal safety of the maintenance technicians. Therefore, the installation must be completed by certified installers according to the User Manual, and in accordance with installation regulations. Recommend to use manufacturer supplied anchor bolts. -
Page 10: Installation Steps
3.3-Installation steps Step 1:Check the pats before assembly. Packaged lift and hydraulic power unit. Step 2:Move aside the parts and check the parts according to the shipment parts list. - Page 11 Step 3:Spare parts in the accessories box. Serial Name Photo Parameter Quantity number Arm shaft Φ40×168mm Arm shaft elastic cylindrical pin Φ6×50mm Heightening bracket Heightening sleeve bracket fixing screw Socket head cap screws M8×10 Increased set 1 Φ50×45L Increased set 2 Φ50×70L Anti-collision tape Anti-collision tape strip fixing screws...
- Page 12 Serial Name Photo Parameter Quantity number Plastic cable tie Main column upper limit switch Main column upper limit switch fixing screw Phillips round head screws M5×10L Upper limit plate and limit switch M4×10 and M4×25 Upper limit board Upper limit plate fixing screw Each 4 Hexagon Screw M10×20L Two cross arm connecting screws...
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Page 13: 4-Equipment Installation
4-Equipment Installation 4.1-Assemble Columns Assemble main column & extension column, and then stand up the 2 columns (the column with the power unit base plate is the main column and other one is the vice column). (FIG 3) Note: Don’t drill anchor bolts holes or install anchor bolts now. FIG 3 Assemble Columns 4.2-Assemble overhead top beam (FIG 4) 4.2.1-Assemble overhead top beam... - Page 14 4.2.2-Install the overhead beam cable pulley (FIG 5) Warning: Symmetrical installation and asymmetrical installation of the cable pulley positions are not universal. In- correct installation of the pulley positions may cause damage to the cable or the lift. ◇ For symmetrical installation, (pre-installed). Symmetric Installation ◇...
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Page 15: Position Columns
4.3-Position Columns Check if the column are vertical to the ground with level, insert thin shims (come with package) to adjust when nec- essary. ◇ Symmetric Installation (FIG 7) ◇ Asymmetric Installation (FIG 8) FIG 7 Symmetric installation position columns FIG 8 Asymmetric installation position columns... -
Page 16: Install Overhead Top Beam
4.4-Install overhead top beam ◇ When symmetrical installation method is adopted, cable pulley (refer to FIG 6)should be installed according in a symmetrical manner and fix the 6 screws underneath the overhead beam (FIG 9). ◇ When asymmetrical installation is adopted, cable pulley (refer to FIG 6) should be installed according in asym- metrical manner and fix the 5 screws underneath the overhead beam (FIG 10). -
Page 17: Adjust Carriage
4.5-Adjust Carriage Raise the carriage to the 1st locking position located at the bottom of the column (FIG 11). Note: You can hear “click” once locked (the 1st locking position) is about 11.8″ from the ground). FIG 11 Carriage Position 4.6-Install Equalized Cables (2 Cables in total) Note: Please pay attention to the change of the hanging point of the cable during symmetrical installation (FIG 12) and asymmetrical installation (FIG 13) during the installation. -
Page 18: Install Hydraulic Hose (2 Hose In Total)
FIG 13 Asymmetric Installation Cable Routing Diagram 4.7-Install Hydraulic Hose (2 Hose in total) Connect the longer hose in between the 2 cylinders, connect the short hose in between the cylinder and the power unit. Please hand tighten to avoid thread damage, then use hand wrench to fasten completely.(FIG14) FIG 14 Hydraulic Hose Diagram... -
Page 19: Install Safety Lock Release Cable
4.8-Install Safety Lock Release Cable ◇ The safety lock has been pre-installed. ◇ Install safety lock release cable to connect the safety lock on the main column and vice column. (FIG 15) ◇ Install safety lock cover. NOTE: Press the single point lock release lever on the main column to check if this lever can release the mechanisms in both columns at the same time. -
Page 20: Safety Lock Release Cable & Hose & Top Limiter Switch Wire Protection Cover
4.10-Safety Lock Release Cable & Hose & Top Limiter Switch Wire Protection cover. ◇ Safety Lock Release Cable & Hose & Top Limiter Switch Position (FIG 17& FIG 18). Not: Don’t across safety lock release cable & Hose & Top Limiter Switch Wire. FIG 17 Symmetric Installation Safety Lock Release Cable &... - Page 21 FIG 19 Protection Cover ◇ Install truck adapters holder (FIG 20) FIG 20 Place of the truck adapters...
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Page 22: Install Anchor Bolt
4.11-Install Anchor Bolts (FIG 21) ◇ Adjust the distance between 2 columns as required dimensions (FIG 1). ◇ Adjust the opening direction of the two columns in a straight line (visible). ◇ Install Anchor Bolts (Suggest to use 3/4″ Drill). Note: Don’t Fasten/Tighten Nuts now in case any adjustment needed. -
Page 23: 5-Check Before Start
FIG 23 Pulling Rod Installation Diagram 5-Check Before Start 5.1-Mechanical Installation Check ◇ Check anchor bolts, nuts, fittings and etc have been installed properly. ◇ Check if all moving parts move freely. ◇ Make sure inside of the columns is clean and no other objects. ◇... -
Page 24: Hydraulic System Testing
Attention: Electrical system connection must be done by licensed electrician. Warning: When installing the power cord for the first time, remove the test cable (short wire) from the motor and replace it with a able (wire) less than #12 gauge. The time interval between motor starts is at least more than 2 sec- onds. -
Page 25: 6-Operation And Use
6-Operation and Use 6.1-Operation Place the lifting arm at the support point specified by the vehicle and adjust the rubber tray to the same height. Check the position of the rubber tray under the vehicle chassis before each single raising or when vehicle is lowered to the ground and need to raise again. -
Page 26: Vehicle Position
7.2-Vehicle Position Once the vehicle is raised, vehicle CAN NOT be moved backwards or forwards as it may cause falling. *WARNING*: Do not attempt to move the vehicle while it is parked on the lift. 7.3-Risk of Vehicle Falling Off form The Lift Note that when positioning the vehicle on the lift, incorrect center of gravity of the vehicle can cause the vehicle falling off from the lift (FIG 27). -
Page 27: Every 6 Month Hydraulic Pump
8.3-Every 6 Month Hydraulic Pump ◇ Check the condition and aging of the hydraulic fluid. Unqualified hydraulic fluid is the main reason to cause valve failure and reduces the life of the gear pump. ◇ Check the noise variation of the motor and gear pump while normal operating. 8.4-Every 12 Month ◇... -
Page 28: 9-Troubleshooting Guide
9-Troubleshooting Guide Malfunction Possible reason Solution 1.Check the air switch. 1.Turn off or replace the air switch. 2.Check if the voltage is correct. 2.User correct power supply. 3.The motor burned. 3.Replace the motor. The motor does not work 4.Start switch burned. 4.Replace the start switch. -
Page 29: 10-Structure And Parts List
10-Structure and Parts List 10.1-Main column Name Qty. Name Qty. Main column assembly Height adaptor bracket Power unit Height adaptor Power unit motor basement Cross round head screw M8×10 Φ10 Main column longer oil cover Flat gasket Spring washer Φ10 Cross round head screw M6×8 Main column lock cover Inner Hexagon screw M10×16... -
Page 30: Vice Column
10.2 Vice column Name Qty. Slave column assembly Height adaptor bracket Height adaptor Cross round head screw M8×10 Slave column longer oil cover Cross round head screw M6×8 Slave column lock cover Cross round head screw M6×8 Slave column shorter oil cover Cross round head screw M6×8... -
Page 31: Carriage Assembly
10.3 Carriage Assembly Name Qty. Welding carriage Oil cylinder Carriage rubber cover Carriage front cover board Cross round heard screw M5×8 Slide Protect rubber Inner hex.srewM8×30 Arm pin Half round gear pin Hollow pin Φ5×30 Half round gear spring Hollow pin Φ5×35 Smaller lock gear for arm Smaller lock gear gasket... -
Page 32: Overhead Crossbeam Installation
10.4 Overhead Crossbeam Installation 10.4.1 Symmetrical beam installation Name Qty. Asymmetric beam 2 assembly Asymmetric beam 1 assembly Main column extension Secondary column extension Asymmetric beam and plate 2 Asymmetric beam and plate 1 Beam hanging plate 1 Beam hanging plate 2 Limit switch Beam bar assembly Hexagon bolt M10×25... -
Page 33: Main Column Safety Lock Assembly
10.5 Main column safety lock assembly Name Qty. No. Name Qty. Lock release line base welding Safety lock cover（open） Lock release nylon pulley Cross semicircle screw M6×8 Lock release knob Clamp spring Φ9 Lock release lever Safety lock Hex. Nut M10 Lock tongue basement（casting）... -
Page 34: Slave Column Safety Lock Assembly
10.6 Slave column safety lock assembly Name Qty. Name Qty. Safety lock cover Jack screw M6×10 Lock release line basement Cross semicircle screw M6×8 Clamp spring Φ20 Torsional spring Gasket Φ20 Safety lock pin U shape spring Lock release thin wire Safety lock Lock release wire basement Lock release Nylon pulley... -
Page 35: Two Stage Arm Assembly
10.7 Two stage arm assembly Name Q’ty Long bigger arm welding Long smaller arm welding Clamp spring 2 stage screw socket 2 stage pad welding 2 stage rubber pad Inner hex. Screw M8×20 Inner hex. Screw M10×12 Semicircle gear lock for arm Inner hex.
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